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1 LNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL POWER GENERATION APRIL 17, 2012 MARK KENNEDY WÄRTSILÄ CANADA

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Page 1: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

1

LNG WORKSHOP

VANCOUVER

NATURAL GAS AND DUAL FUEL POWER GENERATION

APRIL 17, 2012

MARK KENNEDY

WÄRTSILÄ CANADA

Page 2: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

2

About WärtsiläPower PLANTs

Services

Ship power

175 years of experience

• Headquartered in Helsinki, Finland

• Traded on the OMX NASDAQ (WRT)

• $7 billion annual sales

• 17,000 employees in 70 countries

• WNA 650 employees (WCA 150, WUS 500+)

Page 3: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

3

Marine - Wärtsilä-Sulzer RTA96

3

109,900 hp

2300 tons

Length: 89 feet

Height: 44 feet

Turbocharged two-stroke diesel engine - the most powerful and

most efficient prime-mover in the world today

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4

Those are two stroke,“Slow - Speed” engines.

We only sell them for powering ships like the

“Emma Maersk”

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55 © Wärtsilä 24 April 2012 Ausenco Sandwell / Whitney

Let’s look at “Energy” i.e. Power Generation

Generator Set Portfolio

1512.510

Generator set size [MW]

7.552.50

W20

W34SG/W34DF

W46 / W50DFLFO, HFO, LBF, GAS

LFO, HFO, LBF

20.0

LFO – Light Fuel OilHFO – Heavy Fuel Oil LBF – Liquid Bio Fuel GAS – Natural Gas

LFO, HFO, LBF, GAS

Page 6: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

6

1,900 MW in Canada & US

Iles de la Madeleine-67 MWNear Québec

Ohio-11 MWMiami University, Oxford

Hawaii - 38 MWMaui Pineapple 6 MW

Kauai Utility 32 MW

New Mexico – 49 MWRaton 7 MW

LCEC 42 MW*

Alaska- 76 MWCity of Ketchikan 10 MW

Red Dog Mine 40 MW

Westward Seafoods 6 MW

Dutch Harbor 10 MW

Nome 10 MW

Minnesota-14 MWNorthern States Power

Ontario-5 MWCity of Cornwall

Kansas- 87 MW

Midwest Energy 76 MW

City of Iola 11 MW

Louisiana-12 MWEl Paso 16,000 Hp

CompressionArkansas-18 MW

City of Paragould

Mississippi-12 MWEl Paso 16,000 Hp

Compression

Alabama-41 MWMobile Bay

Missouri-12 MWCity of Kennett

Tennessee-12 MWEl Paso 16,000 Hp

Compression

Pennsylvania-23 MWBorough of Chambersburg

Maryland-31 MWSweetheart Cup 11 MW

BG&E 14 MW

Federal Research Center 6 MW

New Jersey -9 MWMannington

Illinois-25 MWUniversity of Illinois

Michigan- 17 MWDetroit Airport

Washington- 47 MW

Boulder Park 32 MW

SIP 8 MW

Olympic View 7 MW

NW Territories, Nunavut-29MWCity of Iqaluit 20 MW

City of Inuvik 9 MW

Oregon-16 MW

Wah Chang

California- 270 MW

Modesto 50 MW *

Humboldt 163 MW

Red Bluff 57 MW

Colorado-229 MW

Plains End, 113 MW

Plains End II, 116 MW

Nevada -118 MW

Barrick Goldstrike Mine

Indiana-8 MWCity of Rensselaer

Texas- 404MW

Antelope (Golden Spread)

170 MW*Greenville (GEUS) 25 MW

Pearsall Power Plant 203 MW

Duke/MHP 8,000 Hp – 6 MW

Compression

Fort Nelson, BC-

45MWEnCana*

Page 7: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

77 © Wärtsilä 24 April 2012 Ausenco Sandwell / Whitney

Mining – a big business for Wartsila

~68 Projects

19 Countries

235 Engines

~1300 MW

Teck Cominco Red Dog

Plutonic

Batu Hijau

Lihir

Bema Gold

OK Tedi

Freeport

Quebrada Blanca

Alrosa

Omai

Barrick Western 102 etc.

Page 8: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

8

Natural Gas: Vast Energy Resource in North America

North American Natural Gas Basins

Abundant and Widespread

Over a 100 Year Supply at 70 Bcf/d

Canada and U.S.

Natural Gas Resource Estimates

0

25

50

75

100

125

PGC/N

EB 200

6

EIA

/NEB 2

007

EIA

/NEB 2

009

PGC/N

EB 200

9

PGC/N

EB 201

1R

LI @

70

Bcf/d

(ye

ars

)

0

500

1 000

1 500

2 000

2 500

3 000

To

tal R

eso

urc

e P

ote

ntia

l (T

cf)Resource

Reserves

7178

89

98 101

Source: EIA, NEB, PGC, IHS Energy, CSUG

Technology Continues to Unlock Shale Gas

Page 9: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

9

Power Generation Capacity Additions

Natural gas

dominates new

capacity after

1990

Nearly all nuclear and

coal capacity in service

before 1990

Coal and Nuclear units are aging. Nearly 80% of coal units

are 30 years old or more

Major natural

gas additions

in the 2000’s

Source: Energy Information Administration (EIA)

Page 10: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

10

Gas as the New Fuel

•Abundant

•Domestic

•Cheap

•Clean

Page 11: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

11

A good example of this new natural gas landscape is playing out

right here at the BC / Yukon border...

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12

Page 13: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

13

Wartsila 43 MW (5 x 20V34SG)

Page 14: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

14

Inside the Power House

Speed: 720 rpm Length: 42 ft Width: 11 ft Height: 14 ft Weight: 124 tons

Page 15: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

15

Page 16: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

16

Storage Tanks

Vaporisers

Wartsila 25 MW

Power Plant

Simple Solution for Pipeline Supply or LNG

Heat required is

negligible, available

from engine cooling

system

Page 17: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

17

Examples of Tank Solutions

Page 18: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

18

Modesto, California 50 MW

Footprint: 50 MW power

plant on a 3 acre site

Power Plant Design

Page 19: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

19

Exhaust gas silencer

+16000, 52’-6”

Rupture disc

Charge air filter

Expansion vessel

Ventilation unit Auxiliary moduleGas regulating unit

Engine-Generator set

Ventilation unit

Charge air & exhaust gas module

DeNOx (SCR)unit

21250

69’-8½"17400

57’-1”

Distance depends on exhaust gas equipment

Space for

MV cables

+10950, 35’-11”

+10950, 35’-11”

(Steel frame)

+5560, 18’-3”

+4760, 15’-7½”

Engine Hall Section

Power Plant Design Video

Page 20: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

20

Reciprocating Engine Value Proposition

Page 21: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

21

Fuel Flexibility

• DUAL FUEL Natural Gas and Liquid Fuels

•Ability to change between liquids and gas on-line

•Renewable Fuels eg. biodiesel

Wartsila Tri Fuel Power Plant in DR: LNG / Diesel / HFO

Page 22: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

2222 © Wärtsilä 2011

Fuel Flexibility

•Dual Fuel: back-up when primary fuel supply is disrupted

•Set up dual fuel when you know LNG is coming..

•Can utilise the cheaper fuel if prices swing

Page 23: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

23

0%

5%

10%

15%

20%

25%

30%

35%

40%

45%

0 5 10 15 20 25 30 35 40

Ele

ctr

ical eff

icie

ncy (

%)

Plant Electrical Power (MW)Source: Alstom product broschure 01; Wärtsilä perf

5 x 20V34DF

Industrial GT

•- Best Simple Cycle efficiency available

•- The multi unit gas engine power plant has very high part load efficiency

Energy Efficiency

Page 24: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

24

Reciprocating Gas engines offer stable output and

high performance at high altitudes

0.65

0.7

0.75

0.8

0.85

0.9

0.95

1

1.05

1.1

0 500 1000 1500 2000 2500 3000

De

rati

ng

fa

cto

r

Gas turbine and gas engine output derating due to altitude

(at 15C, ISO conditions for GT:s)

Industrial Gas turbine

20V34SG(radiator cooling)

Aeroderivate Gas turbine

Energy Efficiency

Metres above seal level

Wartsila 20V34SG

Page 25: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

25

Operational Flexibility

• 5 minute start

• Unlimited starts/stops per day, per year

• No starting costs or equivalent running hours

• No minimum run time or up time

Page 26: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

26

Operational Flexibility

• High Reliability

– Multiple units – each unit is an isolated system

• High Availability

– Maintenance done on site during non-critical hours, involving one unit at a time

• Rugged Design

Page 27: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

27

• Negligible water consumption with closed loop cooling

• Uses low pressure gas

– 75 psig gas – no need for aux. gas compressor. Can use gas directly from the LNG tank.

• No output degradation

– Full output through the lifecycle of the plant

– Negligible heat rate degradation between overhauls

Other Reciprocating Engine Advantages:

Page 28: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

28

Low Emissions

• Nox - Nitrogen oxides: 5 ppm (0.064 g/kWh) (as NO2)

(dry, at 15 vol-% O2) - with SCR

• CO - Carbon monoxide: 15 ppm (0.12 g/kWh)

(dry, at 15 vol-% O2) - with CO catalyst

• VOC 25 ppm (0.12 g/kWh)

(dry, at 15 vol-% O2)

• Particulates (total) (0.12 g/kWh)

(at 15 vol-% O2)

2

8

Page 29: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

29

Plant Aesthetics

• Design makes the project look like a typical warehouse

• No visible smoke, fumes or steam release

• Noise according to local codes. Typically 70dB at the fence

Page 30: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

30

Barrick Nevada, 116 MW

14 x 20V34SG

Page 31: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

31

Sangachal 300 MW – Dual Fuel Gas / Fuel Oil

31 © Wärtsilä 2011

Page 32: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

32

Wartsila Flexicycle™ Dual Fuel 216 MW LNG/HFO

Quisqueya 1 Combined Cycle

Barrick Gold, Pueblo Viejo Gold Mine

Combined cycle mode – for competitive large base load power

» 52.1% plant efficiency

» Switch back to simple cycle on the run

Page 33: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

33

Flexicycle™ Combined cycle

1. Heat Recovery Steam Generator (HRSG)

2. Feed Water Tank

3. Steam Turbine

4. Condenser

5. Condensate preheater

6. Auxiliary Boiler

7. Cooling Tower

8. Engine preheater

1

2

3

4

7

8

6

5

• Engine preheating by steam

6 x 18V50SG + ST

3

3

Page 34: LNG WORKSHOP VANCOUVER NATURAL GAS AND · PDF fileLNG WORKSHOP VANCOUVER NATURAL GAS AND DUAL FUEL ... Video Power Plant Design . 20 ... Gas turbine and gas engine output derating

34

Conclusion

• LNG: domestic, abundant, cleaner & cheaper than oil

• Easy fuel to use for power generation• Requires LNG storage tanks / Vaporiser

• Dual Fuel option provides flexibility & reliability

• Various configurations of plant depending on size and need

• Modern reciprocating engines offer many advantages over other technologies

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Power by Wärtsilä

Thank you!Vince Huber

Based in Vancouver

(604) 244 - 8181

[email protected]

Mark Kennedy

Based in Vancouver

(604) 218 – 1567

[email protected]