ll{ score... · 2016-12-03 · pre-commissioning safety audit has been carried out at endamuru-...

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GAIL (India) Limited Corporate HSE Department IOM Rcf. No. GAlt- NOIDAIC'O-HSEi7 t2Ol 6-11 SUB: MONTIILY HSE SCORE REPORT - October 2016 HSE Score Report fbr the nronth of October 2016 containing inter alia t-lSE Score fbr the lollowing Installations i Plants is sent herewilh for your kirrcl perusal & irrfbrmation please. l. I{V.l and Non [IV.l Gas Pipelir-re Installations. 2. LPC} Pipeline Installations. 3. Process Plar"rts. Overall HSE Score stattcls at94.41 tbr the month of October. 2016. General Manager (HSE) To : All OICs (as per the rnailing list) C(l: lirr fal'or olittlirnnation to: o C&NID o Director (Nlarketing/BD/Finance/HR/Proiect) o ED ( PD/CRO )/ED (O&N'!-CR)/ED(O&N{-CO)/ED(OIC-Pata)/ ED(1,\)/ ED(P(')/ - ED(E&P)/ trD(rIR/HRD)/GNI(SR) Oatccl:pffor. f()l(r il ll{

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Page 1: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

GAIL (India) LimitedCorporate HSE Department

IOM

Rcf. No. GAlt- NOIDAIC'O-HSEi7 t2Ol 6-11

SUB: MONTIILY HSE SCORE REPORT - October 2016

HSE Score Report fbr the nronth of October 2016 containing inter alia t-lSE

Score fbr the lollowing Installations i Plants is sent herewilh for your kirrcl

perusal & irrfbrmation please.

l. I{V.l and Non [IV.l Gas Pipelir-re Installations.2. LPC} Pipeline Installations.3. Process Plar"rts.

Overall HSE Score stattcls at94.41 tbr the month of October. 2016.

General Manager (HSE)

To : All OICs (as per the rnailing list)

C(l: lirr fal'or olittlirnnation to:

o C&NIDo Director (Nlarketing/BD/Finance/HR/Proiect)o ED ( PD/CRO )/ED (O&N'!-CR)/ED(O&N{-CO)/ED(OIC-Pata)/ ED(1,\)/ ED(P(')/- ED(E&P)/ trD(rIR/HRD)/GNI(SR)

Oatccl:pffor. f()l(r

il ll{

Page 2: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

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Page 1 of 13

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Page 3: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

GROUUPWISE

Sl. Categ

01 HVJ 02 REGI03 PROC04 LPG OVER

93.1

90

80828486889092949698

100

Apr.16

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NATURALIONAL PIPCESS PLANPIPELINES

ERALL HSE

92.16 92.870

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6May.16Jun.16

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Page 2 of 13

ctober, 20

ELINE

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5 94.14 94.41

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Page 4: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

1

3 0 3 3 3 3 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 0 3 0 0 3 0 3 0 3

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2

(b) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2

(c) 2 2 2 2 2 2 2 2 2 2 2 1 2 1 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 2 2 2

3

(a) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

(b) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

4

(a) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(b) 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(c) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5

(a) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 06(a) 1 0 1 1 1 0 1 1 1 1 1 0 1 0 1 1 1 1 1 1 0 1 1 1 0 1 1 0 0 1 1 1

7

(a) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 0 1 1 1

(b) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

9

(a) 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Third Paty ServicesSafety Rule Violation

Monthly HSE briefing Undertaken by OIC/WIC

Unsafe condition/Act reported by employees

11 1 11 1 1

Review of HSE policy (Y)

Work Permit System

Job safety analysis

1 1

Safety Committee meeting(Q)

1 1 1 1 1 11 1 1 1 11 1 1(a) Safety Suggestion from Employee

1 1 1

Sam

akhi

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Jam

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HSE Leadership and Commitment (M)

Employees Participation

Sl

WORK CENTRE --->

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Haz

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11 1 1 1

HSE SCORE AT A GLANCE FOR THE MONTH OF October 2016

Category ---> Process Plants L P G P/L Stations

Chh

ains

a

HVJ NG P/L Stations Regional NG P/L Stations

Koc

hi

Ben

galu

ru

Vad

odar

a

Aga

rtal

a

Gan

dhar

Vij

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G K

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Che

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ELEMENTS

Nas

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Abu

Ros

d

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Pud

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Viz

ag

Pat

a

Usa

r

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hodi

a

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aipu

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Lon

i Reg

ion

Man

sara

mpu

ra

Facility Design, construction & pre-start up review

Control of defeat and reliability of critical system and devices

Display of critical SOP

Risk analysis and management

Risk analysis

Process safety information

HAZOP study

Pre-start up review

Display of MSDs

Display of Electrical area classification

1

Personal Safety

Workplace monitoring

Availability of PPEs

Page 3 of 13

Page 5: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

Sam

akhi

ali

Jam

naga

r

Kan

dla

NC

R

Mum

baiSl

WORK CENTRE --->

Max

. P

ts.

Haz

ira

Jhab

ua

Khe

ra

HSE SCORE AT A GLANCE FOR THE MONTH OF October 2016

Category ---> Process Plants L P G P/L Stations

Chh

ains

a

HVJ NG P/L Stations Regional NG P/L Stations

Koc

hi

Ben

galu

ru

Vad

odar

a

Aga

rtal

a

Gan

dhar

Vij

aipu

r

Vag

hodi

a

Dib

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ur

Kai

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s

G K

ondu

ru

Che

rlap

alli

ELEMENTS

Nas

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ad

Abu

Ros

d

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Pud

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Usa

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(b) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

10

(a) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 0 1 1 1 1

(b) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

(c) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 3 3 3 3 3 3 3 3 3 1

(d) 3 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

(e) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(f) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

(g) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(h) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 2 2 2 2 2 2 2 0 0 2 2 0 2

11

(a) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2

(b) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1

(c) 2 2 2 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(d) 2 2 2 2 2 2 2 2 0 2 2 2 2 2 2 2 2 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2

(e) 3 3 3 3 3 1 3 3 3 3 3 3 3 3 3 3 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

13 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

14

(a) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(b) 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

(c) 2 2 2 0 2 2 2 2 0 2 2 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

15

(a) 4 4 4 4 4 4 4 4 4 4 4 0 4 0 4 0 4 0 4 0 0 4 4 4 4 4 0 4 4 4 4 4

Fire Detection & Alarm System

Fire Water-Based System & Non-Water based system

Fire Fighting Appliances

Training:Health,Safety and Environment

Management of Change

Calibration/Resetting

Fire Fighting Chemicals

Critical Instruments

Communication System

Near miss Incidents

Pipeline Thickness

Pressure Vessels

Portable equipments

Load bearing Installed equipment

Safe Operating Procedures

Inspection and Maintenance

Incident Reporting, Investigation and analysis

Health Monitoring

Occupational Health

Operation and Maintenance (Procedure)

Safety Toolbox Talk

Fire & Safety Manpower

Incident Investigation and analysis

Incident Reporting

Page 4 of 13

Page 6: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

Sam

akhi

ali

Jam

naga

r

Kan

dla

NC

R

Mum

baiSl

WORK CENTRE --->

Max

. P

ts.

Haz

ira

Jhab

ua

Khe

ra

HSE SCORE AT A GLANCE FOR THE MONTH OF October 2016

Category ---> Process Plants L P G P/L Stations

Chh

ains

a

HVJ NG P/L Stations Regional NG P/L Stations

Koc

hi

Ben

galu

ru

Vad

odar

a

Aga

rtal

a

Gan

dhar

Vij

aipu

r

Vag

hodi

a

Dib

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ur

Kai

lara

s

G K

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Che

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ELEMENTS

Nas

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Abu

Ros

d

Raj

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undr

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Pud

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Viz

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Pat

a

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(b) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

16

(a) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(b) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

(c) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

(d) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

17 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

18

(a) 8 6 8 6 6 8 6 3 6 8 3 7 8 3 8 8 8 4 5 8 7 6 0 7 7 7 8 7 7 8 8 0

(b) 4 3 4 4 3 4 4 3.5 3 4 2.5 3.5 1.5 3.5 4 3.5 4 4 4 4 4 3.5 4 4 2 4 4 4 4 4 4 4

100 90 98 96 97 95 95 94.5 93 100 93.5 90.5 96.5 88.5 100 94.5 99 92 91 94 93 96.5 90 96 96 96 91 95 94 100 95 9019 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

90.00 98.00 96.00 97.00 95.00 95.00 94.50 93.00 100.00 93.50 90.50 96.50 88.50 ##### 94.50 99.00 92.00 91.00 94.00 93.00 96.50 90.00 96.00 96.00 96.00 91.00 95.00 94.00 ##### 95.00 90.00

Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel VG Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel Excel

Sl12345 Below 60 POOR

RATING 90 - 100 EXCELLENT ≥80 & <90

Environment Management

Occupational Health Facility

Hazardous waste

Environment audit by external agencies

Environment Monitoring

External HSE audit Observations & Compliance

Compliance audit

Emergency planning and Response:Onsite Mock Drill

TotalScore Deduction on NC

93.30 94.30

Overall HSE Score 94.41

95.39 94.64

HSE Score Achieved

Rating

Groupwise HSE Score

Internal HSE audit (Including IUSA) observations & Compliance

V. GOOD ≥70 & <80 GOOD ≥60 & <70 FAIR

Environment related accident/incident

Page 5 of 13

Page 7: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

Page 6 of 13

Highlights of HSE Activities for the Month - October, 2016

Highlights of HSE Activities at Work Centres are summarized below:

1. Behavior Based Safety (BBS):

BBS schedule meetings of functional committee and Steering Committee organised at various sites.

2. Emergency Response and Disaster Management Plan (ERDMP) / Mock Drill:

Quarterly On-Site Mock Drill organised at Mansharampura, NCR Region and Pata.

External outside call were attended at the site of the mutual aid partners at Abu Road, G Kondruru and Vaghodia.

3. OISD / T4S Audit

A team from OISD conducted the audit of Pipeline from Vijaipur to Auraiya wef 17th to 20th October 2016.

Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work.

4. Other Highlights

Pipeline safety awareness programs for villagers were conducted at Sunnapadu & Chowtupalli village under G Kondruru region.

Senior Inspector of factories and boilers, Ajmer visited the Nasirabad terminal.

Pipeline safety awareness program conducted at Govt Middle School, Pusri (Dahod) & BORL employees under Jhabua Comp Station region.

Workshop on ERDMP was conducted at Dahod with the district administration of Jhabua.

Knowledge sharing session on “Diabetes, its Complication & Preventions” was conducted for GAIL / Contract employees & Families at Jhabua Comp Station.

One- day training program from the faculties of National Safety Council, Mumbai arranged at GPU- Gandhar for Plant Safety Committee members and Internal audit

Page 8: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

Page 7 of 13

team members after approval from GTI, Noida. Participants from Vadodara, Hazira also being nominated for this program.

Safety Awareness Workshop was conducted for the State Govt. officials at the Deputy Commissioner office, GOA North distt. and Davengere distt, Karnataka. Deputy Commissioner, ADC, DFO and other Revenue Dept officials like MRO and VAO’s etc. were participated.

Two day Workshop on “Mantra Yoga : Cultivating Meditative Tranquility in Work and Life to enhance Safety & efficient working in Natural Gas Pipeline O&M conducted by Gas (O&M), NCR through M/s Sri Aurobindo Society, Puducherry on 24th - 25th October 2016.

Pigging activities have been carried out at G Kondruru, Jhabua and Kandla Region pipeline.

*****

Page 9: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

Page 8 of 13

Near-miss Incidents Reported by Work Centres:

Near miss incidents have been reported from various sites in the month of October 2016. Notable near-miss incidents are summarized as below: Abu Road: On 17.10.16 at 1115 hrs, while unloading the 45 Kg Co2 cylinder from vehicle, contract worker placed the extinguisher on the ground in horizontal position to avoid fall of cylinder, due to land slope, the extinguisher rolled on the ground up to 2 feet and struck to the trunk of tree and stop. It was observed that the cylinder was without valve cap and the valve might got damaged if it struck with the trunk of tree. Chhainsa: On 15.10.2016 at 1645 hrs, Box culvert job for 36” U/G gas pipeline coming from IP station area was in progress where five feet deep trench was made by manual excavation. Preparation for making concrete pipe support was being done by the labourers deployed by M/s Rainbow Enterprise when suddenly loose earth from the top edge of 15 feet wide trench gave in and collapsed at the bottom. Luckily, no worker was present in the trench at the time of incident. Thus, it resulted into a near miss only. Gandhar: On 22.10.2016 at 11:20 hrs, Mr. Prashant Pawar, Mgr (GPU- Oper) was in field for plant start- up activity. Plant was under start- up condition and field clearance for Feed Gas Turbine was asked from MCR as per SOP. FG Compressor seal gas system was lined- up, compressor barrel drained, Fuel gas lined up for turbine and other operations carried out as per check-list and SOP. Start- up command given from MCR and when turbine started rotating, oil spillage observed from overhead near seal gas filter skid. He somehow managed to keep away from overhead oil spillage carry over with vapours coming from compressor and turbine coupling guard vent line to atmosphere. This spillage is happening in every start- up and shutdown of FG compressor. Immediately information was given to maintenance team for this untoward & advice for taking necessary corrective action to avoid the same incident in future. Hazira: On 01.10.2016 at 1300 hrs, Plant Employee Mr. Sudeep Biswas Manager (T/C) was carrying out T/M job at SV- 4 Morthan. Chequered plate in the Control room was not properly replaced by contract worker after laying the cable &was covered with anti- skid sheet due to which the plate was not visible. When Mr. Sudeep accidently stepped on a blind spot, Chequered plate got displayed from its position Mr. Sudeep quickly took his weight off the plate &escaped from injury. Incident was immediately reported to F&S shift in charge. Telecom Dept. investigated the incident and found that Chequered plate was not properly placed, to prevent reoccurrence of such incidents in future Chequred plate was properly placed immediately. Mansarampura: On 28.10.2016 at 10:45 hrs, the work for renovation of existing rain water harvesting system was under progress at IPS Mansarampura. The concrete slabs provided to cover the pit were being removed. Suddenly one slab got slipped from one side and fell into the pit. Fortunately no one was inside the pit otherwise it could have resulted into major injury to that person.

Page 10: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

Page 9 of 13

Pata: On 13.10.2016 at 16:58 hrs, Sh. Pinaki Bhaumik Sr. Mgr. (Ops.) reported that In Butene-1 plant TFE bottom line valve replacement job was going on and while returning back from that job/spot he was using stairs of Butene-1 plant to come down to ground level and he was also griping the handle of the staircase. At 3rd floor (Reactor bottom floor) suddenly his 2 fingers of is left hand got trapped in a hole / welding gap on the handle of the staircase where as his body was in downward movement. He had to be check the movement of his body to prevent an injury to his trapped fingers. Rajahmundry: On 07.10.2016 at 1500hrs, at Dindi SV Station to take Lanco 24” new line AV Valve impulse line into service, isolation valve was opened. While leak checking with soap water, all of a sudden impulse tube came out resulting in gas release. ½” connector’s cap and ferrules are with the connector but impulse tube came out, bended and twisted. Immediately the personnel working at the site moved in opposite direction and isolated the valve. Otherwise the same lead to cause a serious injury to the personnel working on the equipment. Vaghodia CS: On 27.10.2016 at 1145 hrs, the job of pressure checking of nitrogen cylinders at Fire Station was under progress during morning shift against the work permit no.- 1106344. Mr. N. N. Tiwari, Mr. B. P. Singh and Mr. Ravi Singh were executing the job. During checking 03 cylinders were found empty. The safety barricading of the cylinders was removed. The empty cylinders were being removed. At the same time Mr. Ravi Singh was checking the pressure of remaining cylinders. While opening valve of one cylinder, the spanner slipped and his hand struck with adjoining cylinder valve, it operated and release of gas from valve started. Due to pressure release it misbalanced, struck with other cylinders causing fall down of 05 cylinders on the ground. As the gas release started, all moved aside, saved themselves with any injury. All employees were wearing proper PPEs. If they would not have moved aside, the falling cylinder would have caused injury to them. Vijaipur GPU: On 15.10.2016 at around 0910 hrs, Mr D K Sharma, DGM (F&S) was refilling petrol in his car from GAIL Colony’s Petrol pump. Operator started filling the petrol and kept the nozzle of petrol pump in locked condition. In normal case petrol filling pump should be automatically stopped/tripped after reaching the petrol tank level full. But pump was not tripped automatically and the petrol started overflowing from the petrol tank. Hurriedly the operator took-off the nozzle from tank and as the pump was in running condition, petrol started spilling all over the area till the pump was stopped manually. Though there was no injury or incident but it could have led to a major incident if the pump could have not stopped immediately.

Page 11: ll{ Score... · 2016-12-03 · Pre-commissioning safety audit has been carried out at Endamuru- Oduru 8” line for installation work. 4. Other Highlights Pipeline safety awareness

Page 10 of 13

Details of Deduction of Marks in the Month of October 2016

Sl. No.

Name of Installation Marks Deducted

Element No.

Reason for Mark Deduction

1.

HV

J NG

P/L

STA

TIO

NS

Hazira

3 1 HSE Briefing MoM not given 1 6 Safety violation by contract

employees 3 10 ( d ) Fire Det & alarm system

availaibilty <90% 2 18 (a) Pending ESA (OISD June 2014)

points 1 18 (b) Pending IUSA (26.11.2013) points

2. Jhabua 2 9 ( a ) JSA not done 100%

3. Khera

2 14 ( c ) Incident recommendation not complied as due

2 18 (a) Pending ESA (CEIL July 2014) points

4. Vijaipur, CS 2 18 ( a ) Pending T4S Audit points Jul 2014 1 18 ( b ) Pending ( IUSA March 2014 )

points

5. Vaghodia, CS

1 6 Safety violation by contract employees

2 11 ( c ) Pressure Vessel not tested as due 2 11 ( e ) PSV monitoring /testing not done

as due

6. Dibiyapur 3 1 HSE Briefing MoM not given 2 18 ( a ) Pending OISD ( Aug 2014 ) point

7. Kailaras

5 18 ( a ) Pending T4S audit (16.08.2011) points

0.5 18 ( b ) Pending ( IUSA 27.11.2014 ) points

8. NCR

2 11 ( d ) Pipeline thickness survey not done as due

2 14 ( c ) Incident recommendation pending 2 18 (a) Pending CEIL Audit ( March

2014) points 1 18( b ) Pending IUSA point of Aug 2014

9. Chhainsa Nil

10.

REG

ION Mumbai 5 18 (a) Pending ESA (OISD 06.12.2010)

points

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Page 11 of 13

Sl. No.

Name of Installation Marks Deducted

Element No.

Reason for Mark Deduction

1.5 18 (b) Pending IUSA (26.03.2013) points

11. Rajahmundry

1 2 (c) No. of reported unsafe conditions = 2

1 6 Safety Violation by Contract employees

2 14 ( c ) Incident recommendation not complied as due

4 15 ( a ) 100% manpower not covered for health check up

1 18 (a) Pending ESA ( CEIL Nov., 2014) points

0.5 18 ( b ) Pending ISA ( Feb 2015 ) point

12.

Puducherry

1 4 ( b ) Area classification drawing not displayed at site

2.5 18 (b) Pending IUSA (26.11.2010) points

13. Vadodara

1 2 (c) No. of reported unsafe conditions = 4

1 6 Safety Violation by Contract employees

4 15 ( a ) 100% manpower not covered for health check up

5 18 (a) Pending ESA (CEIL 19.03.2011) points

0.5 18 ( b ) Pending IUSA ( Mar 2015 ) point

14. Agartala NIL

15. Kochi

1 4 ( c ) SOP not displayed 4 15 ( a ) 100% manpower not covered for

health check up 0.5 18 ( b ) Pending IUSA ( Sep 2015 ) point

16. Bengaluru 1 11(e) LEL monitoring /testing not done as due

17.

PRO

CESS

PLA

NTS

Gandhar

4 15 ( a ) 100% manpower not covered for health check up

4 18 (a) Pending ESA (OISD 15.06.2012) points

18. Pata 1 2 ( b ) 95% of previous Safety

Committee meetings not complied 2 10 ( h ) SOP not reviewed as due

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Page 12 of 13

Sl. No.

Name of Installation Marks Deducted

Element No.

Reason for Mark Deduction

2 11 ( a ) Load bearing equipment not tested as due

1 11 ( b ) Portable equipment not tested as due

3 18 (a) Pending ESA ( OISD Feb 2013) points

19. Usar

2 11 ( d ) Pipeline thickness survey not done as due

4 15 ( a ) 100% manpower not covered for health check up

20. Vaghodia, GPU

1 6 Safety Violation by Contract employees

1 10 (a) Available Staff+ Outsourced <95% of Std. Requirement

4 15 ( a ) 100% manpower not covered for health check up

1 18 ( a ) Pending ESA (OISD Oct 2015) points

21. Vijaipur, GPU

1 10 ( c ) Fire System availability is <95% 2 18 (a) Pending ESA( CEIL Oct 2014)

points 0.5 18 (b) Pending IUSA ( Aug 2015) points

22.

LPG

P/L

STA

TIO

NS

Loni Region

1 2 (c) No. of reported unsafe conditions = 4

1 7 ( a ) Work place monitoring not done as due

8 18 ( a ) Pending ESA (OISD Nov 2001) points

23. Mansharampura 3 1 HSE Briefing MoM not given 1 18 (a) Pending ESA (CEIL Nov 2014)

points

24. Nasirabad

1 6 Safety Violation by Contract employees

1 18 (a) Pending ESA (OISD Nov 2014) points

2 18 (b) Pending IUSA (05.07.2012) points

25. Abu Road 3 1 HSE Briefing MoM not given 1 18 (a) Pending ESA (OISD 03.06.2015)

points 26. Samakhiali 3 1 HSE Briefing MoM not given

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Page 13 of 13

Sl. No.

Name of Installation Marks Deducted

Element No.

Reason for Mark Deduction

2 10 ( h ) SOP not reviewed as due 4 15 ( a ) 100% manpower not covered for

health check up

27. Jamnagar

1 6 Safety Violation by Contract employees

1 10 (a) Available Staff+ Outsourced <95% of Std. Requirement

2 10 ( h ) SOP not reviewed as due 1 18 (a) Pending ESA (CEIL Nov 2014)

points

28. Kandla

3 1 HSE Briefing MoM not given 1 6 Safety Violation by Contract

employees 1 7 ( a ) Work place monitoring not done as

due 1 18 (a) Pending ESA (CEIL Nov 2014)

points 29. Vizag Nil

30. G Konduru 2 10 ( h ) SOP not reviewed as due 2 10 ( h ) SOP not reviewed as due

31. Cherlapalli 2 10 ( c ) Fire water system availability is <

90% 8 18 ( a ) Pending ESA ( OISD 2005) points