live tooling

Powered by theSee Machining from a New Angle benztooling.com/livetools

Tooling Systems for CNC-Lathes

Live Tooling


Axial Live Tool Application Machining O.D. Features


Radial Live Tool Application Machining I.D. Features

On Main and/or Sub-Spindle


Comprehensive Tooling Solutions

Radial Live Tool

Static Tool

Axial Live Tool


Live Tool Mounting Options

• Disk Turret – Face Mount

• Main Spindle

• Star Turret – OD Mount

• Main Spindle or Sub-Spindle

1 2


Live Tool Mounting Options

• Star Turret – OD Mount

• Main Spindle | Sub-Spindle

• Disk Turret – Face Mount

• Main Spindle VTL or Inverted

Spindle Applications

3 4


Turret Drive TypesTurret Main Adaption

BMT VDI | DIN 69880


Drive - Coupler

DIN 1809 DIN 5480

DIN 5482 Coupler Single Stage

Coupler Double Stage

BMT with Tang / Flat Similar to DIN 1809


Spindles | Tool Holding

Collet Chuck BENZ Solidfix® HSK Form C Kennametal™ BENZ CAPTOTM

Face Mill Adaptor

ABS® License Komet ®

Weldon or Whistle Notch


Spindles | Tool Holding

Modular, Quick Change Options

BENZ Solidfix®

BENZ CAPTO™

KM™

HSK-T

Advantages of Modular Outputs:

• Stability

• Flexibility

• Economic Efficiency

• Repeatability

• Fast Replacement of Worn Tools


Spindles | BENZ Solidfix®

Precision: 0.015 mm

Advantages:

• Very Compact

• Highest Precision

• High System Rigidity

• Very User-Friendly

• High Flexibility

• One-Hand Operation

• Less Than 15 Second

Tool Replacement

Full-Face Contact

90° Rotation Bayonet Lock

Self-Centering by Taper Contact


Spindles | BENZ Solidfix®-Adapter

• Weldon for Parallel Shanks DIN 1835B

• Whistle-Notch for Parallel Shanks DIN

1835 E

• Shrink Fit Chucks

• Softsynchro® with Internal Coolant

• Collet Chucks 8° Typ ER

• Milling Machine Arbors with Internal Coolant

• Closing Plug

• Test Arbors

• Boring Bar Blanks

BENZ Solidfix Adapters

One BENZ Solidfix Could Replace the Need for Up to Ten Live Tools

Live or Static Tools


Spindle | BENZ CAPTOTM-Adapter

Live or Static Tools


Standard Program Turning Technical

VDI 20 – VDI 50

BMT 45- BMT 85

Standard with ER Collet Chuck

OptionalBENZ Solidfix® (Modular) BENZ CAPTO™ (Modular)

Live Tools

Static Tools


Technical | X-Line

Advantages:

• Excellent Operation – Crown Gear, Long Tool Life

• Extreme Rigidity – Higher Accuracy

• Lubrication Tolerance

• Optimized Gear Ratio of the Spindle

Characteristic Line – High Cutting Performance

• Low Weight – Automatic Tool Change

X-Line Gear ConceptHigher Performance > Higher Efficiency and Productivity


Technical | Design

Rotary Feedthrough IC to Max:• Axial 50 Bar• Radial 100 Bar

Labyrinth-Sealing

Bearing Clearance

Spindle Ball Bearing

Bearing Pre-Load


Broaching Device “LinA”Turning and Grooving in One Setting

Advantages:• Protection of the Z-axis While Simultaneously Reducing Cycle Times

• Reduction of Essential and Auxiliary Operation Time

• Production of a Feather Key Groove in Less Than 2 Seconds

Working Stroke 30.5 mm

Maximum Groove Width 8 – 10 mm

Work on Materials up to a Hardness of 900 N/mm2

Max. Input Speed 1,000 rpm

Max. Feed 0.15 mm/hub

Symmetry ± 0.02

Accuracy IT8


Adjustable Angle Head

Swivel Head ± 98°i= 1:0.977

n= 10,000 rpm

T= 4 Nm

Clamping Range ER11 Collet Chuck (0.5 mm - 7 mm)

Applications • General Manufacturing to Light Production

• Applications That Need Non-Standard Angles

• Require a Variety of Angles

Available in VDI or BMT


Alignment System “ACE”

• Quick Tool Alignment

• Faster Setup Times

• Adjusting with One Screw

• Adjusted Position Permanently / Mechanically Defined

• High Repeatability < 0.01mm (0.0039“)

• Can Be Used from Both Sides

• The Same Width Across Flat on All Components for Handling

• Scale for Optical Alignment Help

• VDI Specific Application


Double Spindle with Internal Coolant

Internal Coolant

• max. 80 bar

Ratio

• i = 1:1


Revolution

• n = 4,500 rpm

Torque

• t = 50 Nm


Gear Hobb

• Module to 1.5

• Lubrication

• ±15° Adjustable

• i =1:1

• n = 4,000 rpm


• T max.= 30 Nm

• Milling Arbor Collet

• HSK25

• Jaw Coupling


Specials Turning Technology

• Angle Mill and Drill Head,

Angular Angle

• Multi-Spindle Head

• Inside Milling Head

• Roller Milling Head


Specials Turning Technology Multi-Spindle Head, i.e. with BENZ Solidfix® Connection

Dramatic Cycle Time Reduction: Dramatic Cycle Time Reduction: Increase in Productivity Through Simultaneous Application of Multiple Spindles/Tools

Minimum Spindle Distance: 10.5 mm

Radial Live Tool with Angle Different Than 90°

Every Angle Possible


Specials Turning Technology

Inside Milling Head for Inside Application with Limited Room to 20 mm Drilling Diameter.


Contact Us Directly For Questions

Rapid Turnaround to Minimize Downtime• BENZ Inc.’s Standard Repair Service

Turnaround is Two Weeks

• Choose Expedite Service to Replace

Worn or Damaged Tools within 72 hours

• Preventive Maintenance Program is

Available to Minimize Unscheduled Downtime

• One-Year Warranty on all Repairs

BENZ Inc. 704.529.5300

www.benztooling.com

8325 J Arrowridge Blvd.

Charlotte, NC 28273


For More Information Regarding BENZ Live Tooling,

Call 704-529-5300

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