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Liquid Gas Transport and Storage Reciprocating Compressors for Low Temperature Gases Down to Minus 170 °C

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Page 1: Liquid Gas Transport and Storage - cms.esi.infocms.esi.info/Media/documents/Burck_liquidgastrans_ML.pdf · Liquid Gas Transport and Storage ... 170 °C, including nitrogen commissioning

Liquid Gas Transport and StorageReciprocating Compressors for Low Temperature Gases Down to Minus 170 °C

Page 2: Liquid Gas Transport and Storage - cms.esi.infocms.esi.info/Media/documents/Burck_liquidgastrans_ML.pdf · Liquid Gas Transport and Storage ... 170 °C, including nitrogen commissioning

2

Burckhardt Compression, in business for well

over a century, is one of the world’s largest

manufacturers of reciprocating compressors.

The company is the only manufacturer of a

complete series of labyrinth piston (Laby®),

process gas and hyper compressors for numer-

ous applications. Detailed knowledge of the

dynamic processes in compressors as well as

Your Partner – Burckhardt Compression

Your Industry – Gas Transport and Storage

close-to-reality simulations of compressors in

operation enable Burckhardt Compression to

customize compressors and optimize their

performance for a given application. The

compressors are manufactured in Burckhardt

Compression’s Winterthur plant (Switzerland)

in accordance with ISO 9001:2000 standards.

Burckhardt Compression – the world’s most experienced supplier of compressors for low temperature gases

Burckhardt Compression, your preferred

supplier of compressors for:

Olefins and other petrochemicals• Cryogenic storage, boil-off gas recovery and

send-out of ethylene and propylene

• Re-condensation of LPG boil-off gases

(BOG) produced during transport and

storage in land receiving terminals

RefrigerationCompressors for closed loop cascade

refrigeration circuitsOil-

free

Page 3: Liquid Gas Transport and Storage - cms.esi.infocms.esi.info/Media/documents/Burck_liquidgastrans_ML.pdf · Liquid Gas Transport and Storage ... 170 °C, including nitrogen commissioning

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Oil and gas, power generation industry,LNG terminalsRecovery and handling of very low tempera-

ture gases produced during transport, ship

unloading and tank pressure holding duty.

Compressors for suction temperatures down

to minus 170 °C.

• LNG boil-off gas is normally re-condensed by

absorption into pumped LNG send-out liquid

• A few terminals compress the boil-off gas

directly up to pipeline pressure

• Import terminals are characterized by a very

wide range of boil-off gas flows:

- Large volumes of gas produced during ship

unloading

- Small flows during tank pressure holding

duties

- Compressor control range from 100 % to

25 % or lower

Typical LNG Terminal

LNG tanker

Liquid separator LNG

storage tank

BOG compressorFlare stack

Measuringstation

BOGreliquefier

SecondaryLNG pump

Evaporator(open-rack type)

Evaporator(submerged

combustion type)

Knockout drum

Primary LNG pump

Cooler

Ultimate safety and reliabilitythrough highly developed technical solutions backed by75 years of experience in theoil-free compression of cryogenic gases

Page 4: Liquid Gas Transport and Storage - cms.esi.infocms.esi.info/Media/documents/Burck_liquidgastrans_ML.pdf · Liquid Gas Transport and Storage ... 170 °C, including nitrogen commissioning

4

Profit from our technology and experience for

gas recovery under different conditions.

Reach the best economic results for your

plant through refrigeration cycle optimization.

Your Process – Reliquefaction of Gases

P (bar a)

16.50

6.20

1.4818.30

4.40

1.012

h

Sing

le e

xpan

sion

Doub

le e

xpan

sion

Cascade refrigeration cyclesMainly used for ethylene liquefaction

Propylene cycleEthylene condensed by evaporation ofpropylene (or propane, freon)

Ethylene cycleEthylene in open circuit tank system

Compressor frames to provide large flow range from 200 to 12000 m3/h

Get a Burckhardt Compression com-pressor for low temperature gases:

Butane -11 °CVinyl chloride monomer -13 °CLPG -30 °CAmmonia -33 °CChlorine -34 °CPropane -42 °CPropylene -47 °CEthane -88 °CEthylene -103 °CLNG -163 °C

Page 5: Liquid Gas Transport and Storage - cms.esi.infocms.esi.info/Media/documents/Burck_liquidgastrans_ML.pdf · Liquid Gas Transport and Storage ... 170 °C, including nitrogen commissioning

5

Technological solutions for highreliability• Materials carefully selected according to

operating temperatures, providing optimum

component lifetime of wearing parts

• Minimum number of wear and tear parts due

to unique labyrinth sealing

- No PTFE piston and rider rings

- Simple packing design for little wear

in operation

• Gas-tight hermetically sealed crankcase

design

• Extensive use of coolant for maximum

efficiency and reliability

Operational benefits• Excellent reliability and availability at very

low temperatures

• Highly flexible operation over wide operating

temperature range from plus 40 to minus

170 °C, including nitrogen commissioning

• No special cool-down procedures required

• Efficient multi-step turndown operation by

combination of well-proven valve unloaders,

stage bypass and clearance pockets if required

• Highly cost efficient operation due to gas

tight casing design:

- Zero packing leakage; zero gas loss to vent

or flare

- No utility purge gas required for the

distance piece during operation

Project planning and execution• Low installation space requirements due to

vertical compressor design

• Easy maintenance access to critical compo-

nents, like compressor valves

Your Advantages at a Glance

You reach long operating hours, low maintenance and high efficiency – you have lower life cycle costs and fewer problems

Heating barrier

Cooling medium

Page 6: Liquid Gas Transport and Storage - cms.esi.infocms.esi.info/Media/documents/Burck_liquidgastrans_ML.pdf · Liquid Gas Transport and Storage ... 170 °C, including nitrogen commissioning

6

Burckhardt Compression’s worldwide service

network ensures a comprehensive customer

support service. Specialists with on-going

training have expertise in each particular com-

pressor application and provide the necessary

service, fast and reliable:

• Erection and commissioning – in safe hands

• Analysis of compressor performance – to

ensure best performance

• Complete plant overhaul – reliability as new

• Technical assistance – optimal operation

• Fulfilling extensive maintenance contracts –

to set your mind at ease

• Field service – local expertise and efficiency

to save costs

• Valve lifetime packages; valves designed,

manufactured and refurbished by Burckhardt

Compression with as-new guarantee

• Local valve repair shops – manned by

Burckhardt Compression personnel

• Spare parts with OEM guarantee – exactly

what and when you need them

• Repairs – with OEM’s experience

• Trouble shooting – peace of mind when you

engage 75 years of experience

• Engineering – complete compression units

smoothly integrated into your plant

• Training – helps your staff keep your plant in

top condition

• Revamping and de-bottlenecking – to ensure

you are getting the best from your plant

In case of emergency use our 24-hours techni-

cal support number +41 (0)52 262 53 53.

Customer Support Service – Rarely Required, Always Available

Safety for you and your personnel – a feature beyond price from Burckhardt Compression

Customer training in Taiwan

Valve repair shop in Winterthur, Switzerland

Page 7: Liquid Gas Transport and Storage - cms.esi.infocms.esi.info/Media/documents/Burck_liquidgastrans_ML.pdf · Liquid Gas Transport and Storage ... 170 °C, including nitrogen commissioning

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Ultra Low, Ultra Cold, Ultra Burckhardt Compression

Page 8: Liquid Gas Transport and Storage - cms.esi.infocms.esi.info/Media/documents/Burck_liquidgastrans_ML.pdf · Liquid Gas Transport and Storage ... 170 °C, including nitrogen commissioning

Process compressor for HPI refineries

Hyper compressor for ldPE process

21.1

1.14

.40

- 30

- Prin

ted in

Swi

tzerla

nd

Milestones of our Company History

Other products in our piston compressor range.

Burckhardt Compression services all types of oil-free and lubricated reciprocating compressors.

Burckhardt Compression AG . CH-8404 Winterthur, SwitzerlandTel. +41 (0)52 262 55 00 . Fax +41 (0)52 262 00 51

24-Hours technical support Tel. +41 (0)52 262 53 [email protected] . www.burckhardtcompression.com

Compressors for a Lifetime

Your local contact

1834 Sulzer was founded

1844 Engineering works Burckhardt

established in Basel

1935 First labyrinth piston compressor (Laby®)

1940 First Laby® for oxygen

1951 First hyper compressor for ldPE

production at 1500 bar

1971 First Laby® for LNG boil-off at

minus 160 °C

1982 Merger of Sulzer and Burckhardt

piston compressor businesses to

form Sulzer-Burckhardt Engineering

Works Ltd.

1982 First Laby® for IldPE and PP

1998 First hermetically sealed, oil-free high-

pressure compressor package for

hydrogen

1999 World’s most powerful hyper compressor

with 23’500 kW

2000 Consolidation of all business activities in

Winterthur; manufacturing facilities and

offices in Basel closed down

2002 Legal independence through a

management buyout, Sulzer-Burckhardt

Engineering Works Ltd. becomes

Burckhardt Compression AG