Motor-CAD Links to ANSYS Software

2

• All the information required to make a calculation in Maxwell is passed from Motor-CAD

• Geometry, material properties, excitations and boundary conditions are automatically set-up

Motor-CAD EMag – Maxwell Links

Motor-CAD

Maxwell VBS Script

Maxwell

3

• Electromagnetic data can be imported from Maxwell to create efficiency maps and calculate performance over duty cycles.

Model Created in Maxwell Maxwell Driven by Motor-LAB

Efficiency Mapin Motor-LAB &Define Duty Cycle

Duty Cycle Loss DataSent to Motor-CAD

Resulting Thermal Transientin Motor-CAD

Motor-CAD Lab: Links to Maxwell

4

• Motor-CAD 3D Geometry exported into ANSYS workbench through Design Modeler

Motor-CAD 3D Links to ANSYS Tools

5

• Motor-CAD and Fluent CFD complement each other

• In Motor-CAD it is fast to create models and solve

• CFD is more time consuming to construct models and make calculations

• Useful to filter designs using Motor-CAD and do CFD on final candidate

• Then use results to calibrate Motor-CAD convection & flow formulations

• Assistance in CFD model setup using links to Motor-CAD being developed

• Speed up the creation of CFD models

Motor-CAD and Fluent

6

Detailed flow modelling using Fluent CFD can be used validate/calibrate the convective cooling around the end-windings due to air movement induced by rotation

Motor-CAD/Fluent Calibration Example

Fluent Correlation for Convection

7

Path Lines Static Pressure

• Fluent CFD can be used to study the water jacket heat transfer & pressure drop in great detail and used to validate/calibrate the correlation models used in Motor-CAD

Motor-CAD/Fluent Calibration Example

Temperature Profile

8

Automatically pass the thermal resistance network from Motor-CAD to Icepak for the main body of the machine

Solve the main body of the motor in Icepak as a thermal resistance network and the housing cooling system as a CFD problem

Allows extremely fast combined lumped circuit/CFD simulations times

Motor-CAD – Icepak Links

Motor-CAD

Icepak

9

RMxprtMotor Design

ANSYS

MechanicalThermal/Stress

ANSYS CFD

Maxwell 2-D/3-DElectromagnetics

SimplorerSystem Design

PP := 6

ICA:

A

A

A

GAIN

A

A

A

GAIN

A

JPMSYNCIA

IB

IC

Torque JPMSYNCIA

IB

IC

Torque

D2D

Motor-CADThermal

+

Automated links to ANSYS multi-physics environment being developed to simplify and speed up sophisticated design calculations

Magnetic and Thermal Sizing

Integration with ANSYS Software for Magnetic and Thermal Sizing