linde process plants, inc. fabrication facility

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Linde Process Plants, Inc. Fabrication Facility

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Page 1: Linde Process Plants, Inc. Fabrication Facility

Linde Process Plants, Inc.Fabrication Facility

Page 2: Linde Process Plants, Inc. Fabrication Facility

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Specialists in Modular Fabrication

Modular designminimizes field installation costs.

Fabrication Capabilities Structural Steel

Piping

Assembly

Instrumentation and Electrical

Surface Preparation

Paintings and Coatings

Insulation and Fireproofing

Page 3: Linde Process Plants, Inc. Fabrication Facility

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Convenient Access to Major InterstatesThe Port of Catoosa is served by many nationwide contract carriers.

LocationCentral location provides the capability to deliver any size modular unit to world markets.

The Linde fabrication facility is in a 2,000-acre industrial park that includes a fully equipped multi-modal transportation center and an ice-free port providing year round shipping to worldwide locations.

Page 4: Linde Process Plants, Inc. Fabrication Facility

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Total main shop 126,000

Facility Overview

Square FeetGritblast and Paint 21,000Pipe Fabrication 21,000Module Assembly (3 Bays) 63,000Warehouse 21,000

Over 250 employees with 2 fully operational shifts

Structural fabrication 35,000 sq ft

20 acres fenced 10,000 sq ft indoor storage available for weather sensitive inventory.

Page 5: Linde Process Plants, Inc. Fabrication Facility

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ExperienceLPP has more than forty years of experience serving the industrial gas, natural gas, refining, and petrochemical industries worldwide. We combined the expertise of two former sister companies, The Pro-Quip Corporation and Lotepro Corporation.

Today, LPP maintains the experience and resources to supply our worldwide clients with fabrication solutions to their process plant needs.

The Linde fabrication shop is a state certified testing facility for Linde pipe welders.

Page 6: Linde Process Plants, Inc. Fabrication Facility

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Transportation Options

Tulsa International Airport Located eight miles from Linde’s fabrication facility

Truck Linde fabrication is located just five miles from I-44 with a direct link to the north and south

Railroad Spur Largest skid loaded to railcar was 10 ft wide x 12 ft high x 80ft long Approximately 30 tons

Fabrication Location to Water Approximately 1 mile from loading wharf Concrete road to loading wharf

Standard ModuleDimensions

20 ft wide x 20 ft high x 90 ft long 250,000 lbs (by barge)

16 ft wide x 16 ft high x 60 ft long 230,000 lbs (by truck)

Typical Module - 14 ft wide x 12 ft high x 45 ft long 100,000 lbs (by truck)

Page 7: Linde Process Plants, Inc. Fabrication Facility

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CapabilitiesISO 9001 Certified since 1993

Certification provided by World Certification Services

ASME Code Certified Standards

National Board Registry

S-Power Boilers

R-Metallic Repairs / Alterations

U-Pressure Vessels

MaterialCapabilities

Carbon Steel

Chrome Moly

Stainless Steel

Inconel

Aluminum

Monel

Hastelloy

Clad Material

Alonized

Page 8: Linde Process Plants, Inc. Fabrication Facility

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Fabrication Process for Typical Modular Design

Pictured: Trial Fit of Four Separate Modules

Pictured: Beginning Phase of Module-Skid Fabrication

Structural Phase Hydraulic jacks for up to 400 tons lifting Bolted or welded construction Fabricate to AWS - D1.1 and AWS - D1.6

Crane Capacity East Bay - Two (2) 10-ton bridges w/(2) 5-ton hoists per bridge West Bay - Two (2) 20-ton bridges w/(2) 10-ton hoists per bridge

Piping PhaseMaterial Capabilities Stainless Steel, Carbon Steel, Inconel, Monel, Alonized, Chrome Moly, Aluminum, Hastelloy, Clad Material, and Code Certified

Crane Capacity One (1) 10-ton bridge w/(1) 5-ton hoist One (1) 20-ton bridge w/(1) 5-ton hoist Nine (9) 2-ton jib cranes

Assembly and Electrical Phase Hydraulic jacks for up to 400 tons lifting Modules are fully assembled, wired, and tested within the 63,000 sq ft of the main fabrication shop

Crane Capacity (3) 20-ton bridges w/10-ton hoists (27’ 4” hook height) (2) 20-ton bridges w/20-ton hoists (2) 30-ton bridges w/25-ton and 5-ton hoists with singe trolley (27’ hook height) (1) 20-ton bridge w/5-ton hoist (26’ 6” hook height)

Pictured: Pipe Welder at Work

Page 9: Linde Process Plants, Inc. Fabrication Facility

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Fabrication Process for Typical Modular Design (Continued)

Pictured: Module leaving the Fabrication Shop

Pictured: Module within Grit Blast Booth

Coatings Phase21,000 square feet under roof Connected to assembly and piping bays Coating available for severe industrial and coastal environments Offsite galvanizing within 2 miles of our facilities Insulation Contractor on site Meets EPA emission standards Climate-controlled: forced-air ventilation and heat

Crane Capacity (2) 20-ton bridges w/(2) 10-ton hoists per bridge

QualityTesting and Inspection Staff Credentials 5-MT Level II (ASNT) 3-PED Certified for PT 5-PT Level II (ASNT) 3-PED Certified for RT Film interpretation 4-AWS-CWI’s 1-Journeyman/Inspector NEC Certified 3-PED Certified for MT 4-RT Film Interpretation Level II (ASNT) 1-Licensed Electrician 1-Licensed Electrical Contractor

Material ControlMaterial Handling Gated material yard Bin location tracking system Packaging for domestic and international shipping

Crane Capacity (2) 20-ton bridges w/(1) 5-ton hoist per bridge

Pictured: Inspectors checking pipe spools for shipment

Page 10: Linde Process Plants, Inc. Fabrication Facility

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Safety, Health, Environment and Quality (SHEQ) Policy // August 2009 // QHSE Policy LPP (EN), Version 2.0

Dr. Bruno Ziegler Steve Bertone

Prof. Dr. Wolfgang Reitzle Dr. Aldo Belloni Georg Denoke

To achieve this vision, we Linde Process Plants, Inc. are committed to the following:

- Safety, health, care for the environment and quality are a pre-requisite to any business we undertake - We all take a personal responsibility for SHEQ - Managers at all levels demonstrate visible leadership - We apply this policy in our day to day behaviour and decisions- SHEQ is 100% of our behaviour, 100% of the time

We strive to be leading in SHEQ to meet the following objectives:

- Zero incidents- Zero harm to communities in which we do business- Safe, secure and healthy working conditions for all our people and all that work with us- Supplying safe, compliant and environmentally responsible products and services- Prevention of pollution to the environment- Responsible use of natural resources- Research, development and promotion of technologies, products and services that are sustainable with regard to SHEQ- Satisfy customer needs and expectations

We will

- Comply with all applicable legal, regulatory, internal and industry requirements- Pro-actively identify, eliminate or minimize potential sources of harm or risk arising from all our activities- Continuously improve our performance to achieve our objectives- Share our knowledge and experience in safety, health and care for the environment- Show our accountability for our performance by regularly measuring, reviewing and reporting - Require our contractors and partners to manage in line with this policy- Expect our clients and suppliers to cooperate actively in achieving our objectives- Provide training, standards, equipment and support to ensure compliance with this policy- Maintain open communication with our local communities and stakeholders

This policy is a key part of The Linde Group’s overall strategy and is reviewed on a regular basis by The Linde Group executive management board.

At Linde Process Plants, Inc. we use the acronym QHSE, as this is the term used by the majority of our clients.The content of the policy remains the same.

We give our personal commitment to the above policy which shall be fully implemented.

Safety, Health, Environment and Quality (SHEQ) Policy.

At Linde Process Plants, Inc. we do not want to harm people or the environment.

Linde Process Plants, Inc.

Safety is 100%of our behavior,100% of the time

Linde Cryogenics

Cryogenics clients include NASA,Oakridge Laboratories, and major universities within the United States and around the world.

Page 11: Linde Process Plants, Inc. Fabrication Facility

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Quality Matters

Colorado 450 MMSCFDGas Processing

Mexico (6) 250 MMSCFDGas Processing

Page 12: Linde Process Plants, Inc. Fabrication Facility

Linde Process Plants, Inc., 945 Keystone Avenue, Catoosa, OK 74015Phone 1.918.266.5700, Fax 1.918.379.7840www.LPPUSA.com, [email protected]