linde engineering ngl plant technology

13
IBC Working Committee Linde Engineering Report - Cryogenic Process Technology for Natural Gas Making our world more productive 13 th meeting, April 12 th 2021 Jürgen Nowicki, CEO Linde Engineering

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Page 1: Linde Engineering NGL Plant Technology

IBC Working Committee

Linde Engineering Report -

Cryogenic Process Technology for Natural Gas

Making our world more productive

13th meeting, April 12th 2021

Jürgen Nowicki, CEO Linde Engineering

Page 2: Linde Engineering NGL Plant Technology

2

Linde Group

Global Footprint

Monterrey

Houston (3x)

Mississauga

TulsaHolly Springs

Camden

Blue Bell

Bethlehem

Tonawanda

Rio de Janeiro

Nova Vinhedo, Sao Paulo Johannesburg

Capdenac

Hésingue

Aldershot

Rotherham

Munich

Dresden Vienna

Schalchen

Pfungen

Saint Petersburg

Moscow

Samara

Al KhobarAbu Dhabi

Vadodara

Bangalore Rayong

Petaling JayaSingapore

Jakarta

Hsinchu

Hangzhou

Shanghai Seoul

Dalian

Whittier

Tallinn

100+CountriesEnabling strong, complementary positions in

all key geographies and end markets

~80,000Employees

Achieving our full potential,

individually and collectively

400+Large cryogenic gas processing

plantsDesigned owned and operated by Linde

Page 3: Linde Engineering NGL Plant Technology

3

Linde Engineering

Gas Processing is Our Business

Air separation Hydrogen and syngas Petrochemicals Natural gas

1,400Process engineering

patents

4,600+Completed plant

projects

~7,500Employees

Air separation Hydrogen and

syngas

Petrochemicals Natural gas Adsorption and

membrane

Page 4: Linde Engineering NGL Plant Technology

4

Core Equipment For Gas Processing

Linde Inhouse Design & Fabrication

Cryogenic storage vessels and

ambient air-heated vaporizers

Pressure Swing Adsorption (PSA)

Systems

UN portable tank for heliumMembrane technology

for natural gas pre-treatment

Gas expanders

Liquid expandersCentrifugal pumps

Piston pumps

Refueling stations LNG trucking & bunkering

Turbomachines: Gas Expanders, Liquid Expanders, Turbogenerators

Brazed Aluminium HEX & Cold boxes (incl. Columns) Coil-wound heat exchangers

Page 5: Linde Engineering NGL Plant Technology

5

Linde Engineering in Russia - Major Projects

In Operation

Place, Region Tobolsk

Customer Tobolsk-Polymer Plant (Sibur)

Process Innovene™ PP by Ineos

Capacity 500 kta Polypropylene

Scope Basic & Detail Engineering,

Procurement, Construction

Supervision

Start-up 2013

Place, Region Tobolsk

Customer ZapSibNeftekhim (Sibur)

Process Linde proprietary

Capacity 1.500 kta Ethylene

Scope Basic & Detail Engineering,

Procurement, Construction

Supervision

Start-up 2019

Place, Region Nizhnekamsk

Customer Nizhnekamskneftekhim (TAIF)

Process alpha-SABLIN® von Linde-Sabic

Capacity 37,5 kta Linear Alpha-Olefine

Scope Basic & Detail Engineering,

Procurement, Construction

Supervision

Start-up 2016

Page 6: Linde Engineering NGL Plant Technology

6

Linde Engineering in Russia - Major Projects

Under Execution

Place, Region Svobodny, Amur Region

Customer Nipigas, Gazprom

Process Combined Natural Gas

Extraction, Nitrogen Rejection

and Helium Extraction Plant

Capacity Feed gas flow rate:

6 x 875,000 Nm³/h

Scope Basic and Detail Engineering,

Procurement, Site Services

Start-up 2021 ff.

Place, Region Portovaya, St. Petersburg

Customer Peton, Gazprom

Process Mid-scale LNG Plant

applying Linde’s LIMUM-

3® technology incl.

propr. CWHEs

Capacity 1.5 mtpa of LNG

42,000 m³ Storage

Scope Extended Basic

Engineering, Procurement,

Site Services

Start-up 2021

Place, Region Gydan Peninsula

Customer Novatek

Process World-scale LNG Plant

applying Linde’s MFC4®

technology incl. propr.

CWHEs

Capacity 3 x 6.5 mtpa of LNG

Scope PDP, FEED for Liquefaction

and Refrigeration, Supply of

CWHEs, Engineering and

Start-Up Support

Start-up 2021

Page 7: Linde Engineering NGL Plant Technology

7

Amur GPP

World’s largest Gas Processing Complex (02/2020)

Page 8: Linde Engineering NGL Plant Technology

8

Amur GPP – A Showcase of Cryogenic Gas Processing

Combined NGL/NRU with He Recovery

Each NGL/NRU unit is designed for a

feed gas processing capacity of 7

billion standard cubic meter per year

(~ 875,000 Nm³/h).

Each unit consists of four sections:

• NGL Recovery unit

• Nitrogen / Helium Rejection unit

• Heat Pump unit

• Deethanizer unit

Each helium purification &

liquefaction unit is designed for an

annual liquid helium production

capacity of 20 million Nm³.

6 x NGL separation and nitrogen rejection units ("NGL/NRU")

3 x Helium purification & liquefaction units

Page 9: Linde Engineering NGL Plant Technology

9

Amur GPP

CO2-Tolerant Design and Maximum Sales Gas Pressure

Special Design Features

• Proprietary process to prevent freeze-out of CO2 up to 3.000 ppm and hereby avoiding upstream amine wash

units and large dryer units

• Maximum feed gas pressure through cold integration across various process units with heat pump minimizing

sales gas compression equipment and energy

Key design features:

• Feed gas with 8 mole% N₂ and 0.5 mole% CO₂

• Sales gas with less than 2 mole-% N₂

• High purity ethane and C₃₊ product

• Liquid helium grade 5.5 with 99.9995 mole%

purity

• Integrated NGL/NRU

Page 10: Linde Engineering NGL Plant Technology

10

Linde Helium Technology in Russia

From Small to Large

Location Orenburg, Russia

Process Helium liquefaction

Capacity 500 l/h liquefied helium

Start-up 2014

Location Amur GPP, Russia

Process Helium purification & liquefaction

Capacity 20 million Nm³/a

Start-up 2021 ff.

Page 11: Linde Engineering NGL Plant Technology

11

Amur GPP

Project Progress 04/2021

Actual Progress Linde Scope

Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 All Phases

Engineering 100.0% 100.0% 100.0% 96.9% 90.4% 98.5%

Total Procurement & Logistic 100.0% 99.9% 99.7% 68.8% 55.3% 87.6%

Total 100.0% 99.9% 99.8% 72.5% 59.9% 89.2%

Coldbox 1-40 Overview Phase 1 Unit 1-50

Cryostar Expanders Units 1/2-40

Coldbox 3-40

3D CAD model view of Amur Gas Processing plant

Page 12: Linde Engineering NGL Plant Technology

12

Ust Luga Gas Processing Plant – Process Concept

Large NGL Recovery with CO2 Tolerant Design

Four NGL trains, each designed for a feed gas

processing capacity of 11.25 billion

standard cubic meter per year (~ 1.3 Mio

Nm³/h).

Key Design Features

• Turboexpander driven process without

applying external refrigeration

• Highly efficient plate fin heat exchangers

allow for small temperature approach

• High Ethane recovery rate due to

additional sales gas recycle

• CO2 tolerant design without need for

upstream CO2 removal unit

Feed Gas

C3plus

Sales Gas

Ethane

Steam Steam

RU 2 689 866

patent pending

GT

Page 13: Linde Engineering NGL Plant Technology

Thank you for your attention.

Making our world more productive