limn demo circuito flotación

Upload: limbert-edwin-bustillos

Post on 14-Jan-2016

228 views

Category:

Documents


0 download

DESCRIPTION

flo

TRANSCRIPT

Limn Demo_Circuito de Flotacin

Flowsheet

Celdas ScavengerCeldas RougherConc CleanerAlimentacion PulpaCeldas CleanerAlimentacion RougherTanque AcondicionadorRelave Cleaner BulkRelaves RougherRelave ScavengerConc ScavengerConc Rougher83.330.5930.00100.0083.330.5923.29100.006.667.2230.0097.8983.880.1723.2529.245.562.1534.5824.301.650.8418.002.821.1032.7418.0073.5882.230.1623.3826.41

ConfigurationConfiguration DataCreated with Wizard :2RateFlotationLocated at :C:\LIMN\WizardsWizard_5_2 Rate Flotationxxx.xlsProperty DefinitionNamesFormulaSGFlow UnitsFlow ScaleAssay UnitsAssay ScaleMineralesChalcocitaCuS4.41(tph)1(%)1GalenaPbS7.40(tph)1(%)1EsfalertiaZnS4.08(tph)1(%)1PiritaFeS25.01(tph)1(%)1Ganga2.60(tph)1(%)1ElementosCuCu(%)1PbPb(%)1ZnZn(%)1FeFe(%)1FluidAguaH2O1.00(tph)1Units Basis(tph)(%)Default Data Heading Layoutfor Streams and UnitsSpeciesSGChalcocita Rapida (tph)4.41Chalcocita Lenta (tph)4.41Galena Rapida (tph)7.40Galena Lenta (tph)7.40Esfalertia Rapida (tph)4.08Esfalertia Lenta (tph)4.08Pirita Rapida (tph)5.01Pirita Lenta (tph)5.01Ganga Rapida (tph)2.60Ganga Lenta (tph)2.60Agua (tph)1.00Mineral FlowrateChalcocita (tph)Galena (tph)Esfalertia (tph)Pirita (tph)Ganga (tph)Mineral AssayChalcocita (%)Galena (%)Esfalertia (%)Pirita (%)Ganga (%)Element AssayCu (%)Pb (%)Zn (%)Fe (%)Mineral Recovery (%)ChalcocitaGalenaEsfalertiaPiritaGangaElement Recovery (%)Cu Rec(%)Pb Rec(%)Zn Rec(%)Fe Rec(%)Total Stream DataSolids (tph)% SolidsPulp SGPulp Volume (m3/h)Solids Recovery (%)Water Recovery (%)Mineral / Element RelationshipsMineral ~> Element MapCuSPbSZnSFeS2Cu0.66470.00000.00000.0000Pb0.00000.86600.00000.0000Zn0.00000.00000.67100.0000Fe0.00000.00000.00000.4655Element ~> Mineral MapCuSPbSZnSFeS2Cu1.50450.00000.00000.0000Pb0.00001.15470.00000.0000Zn0.00000.00001.49040.0000Fe0.00000.00000.00002.1481

AA

Stream_Data(Input)Feed Stream Data InputFraction Slow FloatingStream NameAlimentacion PulpaAlimentacion de AguaChalcocita0.100.050.00Galena0.200.050.00Esfalertia0.300.050.00Pirita0.300.050.00Ganga0.700.800.00SpeciesChalcocita Rapida (tph)7.030.700.00Chalcocita Lenta (tph)0.780.040.00Galena Rapida (tph)8.403.890.00Galena Lenta (tph)2.100.200.00Esfalertia Rapida (tph)9.4912.510.00Esfalertia Lenta (tph)4.070.660.00Pirita Rapida (tph)12.1144.210.00Pirita Lenta (tph)5.192.330.00Ganga Rapida (tph)-3.503.760.00Ganga Lenta (tph)-8.1715.030.00Agua (tph)10.00194.4480.00Mineral FlowrateChalcocita (tph)7.810.740.00Galena (tph)10.504.100.00Esfalertia (tph)13.5513.160.00Pirita (tph)17.3146.540.00Ganga (tph)-11.6718.790.00Mineral AssayChalcocita (%)20.840.890.00Galena (%)28.004.920.00Esfalertia (%)36.1415.800.00Pirita (%)46.1555.850.00Ganga (%)-31.1322.540.00Element AssayCu (%)13.850.590.00Pb (%)24.254.260.00Zn (%)24.2510.600.00Fe (%)21.4826.000.00Mineral Recovery (%)ChalcocitaGalenaEsfalertiaPiritaGangaElement Recovery (%)Cu Rec(%)Pb Rec(%)Zn Rec(%)Fe Rec(%)Total Stream DataSolids (tph)37.5083.330.00% Solids78.9530.000.00Pulp SG3.071.291.00Pulp Volume (m3/h)15.48214.9080.00Solids Recovery (%)Water Recovery (%)

Stream_DataStream SummaryRecovery Basis Stream1.0SpeciesStream NameAlimentacion PulpaAlimentacion de AguaAlimentacion RougherConc RougherRelaves RougherRelave Cleaner BulkConc ScavengerConc CleanerRelave ScavengerAlimentacion PulpaChalcocita Rapida (tph)10.000.700.000.700.670.190.130.020.540.17Alimentacion de AguaChalcocita Lenta (tph)5.000.040.000.040.060.030.050.000.010.03Alimentacion RougherGalena Rapida (tph)7.003.890.003.890.283.920.270.050.023.88Conc RougherGalena Lenta (tph)3.500.200.000.200.010.210.010.000.000.20Relaves RougherEsfalertia Rapida (tph)5.0012.510.0012.510.9112.570.820.150.0912.42Relave Cleaner BulkEsfalertia Lenta (tph)2.500.660.000.660.050.660.040.010.000.65Conc ScavengerPirita Rapida (tph)3.0044.210.0044.213.2244.452.910.540.3043.91Conc CleanerPirita Lenta (tph)3.002.330.002.330.062.350.050.030.002.32Relave ScavengerGanga Rapida (tph)3.003.760.003.760.283.840.240.110.033.720Ganga Lenta (tph)1.5015.030.0015.031.1315.661.030.740.1114.920Agua (tph)10.00194.4480.00274.4415.55276.9310.527.535.03269.400Mineral Flowrate0Chalcocita (tph)15.000.740.000.740.720.220.180.020.540.200Galena (tph)10.504.100.004.100.304.130.280.050.024.080Esfalertia (tph)7.5013.160.0013.160.9613.230.870.160.0913.070Pirita (tph)6.0046.540.0046.543.2746.802.960.570.3146.230Ganga (tph)4.5018.790.0018.791.4119.501.270.860.1418.640Mineral Assay0Chalcocita (%)34.480.890.000.8910.870.263.231.2649.260.240Galena (%)24.144.920.004.924.494.925.043.031.704.960Esfalertia (%)17.2415.800.0015.8014.3715.7815.599.698.2215.900Pirita (%)13.7955.850.0055.8549.1055.7953.2934.2828.0156.230Ganga (%)10.3422.540.0022.5421.1823.2522.8451.7412.8122.670Element Assay0Cu (%)22.920.590.000.597.220.172.150.8432.740.160Pb (%)20.904.260.004.263.884.264.362.621.474.300Zn (%)11.5710.600.0010.609.6410.5910.466.505.5110.670Fe (%)6.4226.000.0026.0022.8625.9724.8115.9613.0426.170Mineral Recovery (%)0Chalcocita2,027.87100.000.00100.0097.8929.2424.302.8273.5826.410Galena256.15100.000.00100.007.29100.766.831.220.4699.540Esfalertia56.97100.000.00100.007.28100.536.591.220.6999.310Pirita12.89100.000.00100.007.03100.556.371.220.6699.340Ganga23.95100.000.00100.007.51103.806.764.550.7599.250Element Recovery (%)0Cu Rec(%)2,027.87100.000.00100.0097.8929.2424.302.8273.5826.410Pb Rec(%)256.15100.000.00100.007.29100.766.831.220.4699.540Zn Rec(%)56.97100.000.00100.007.28100.536.591.220.6999.310Fe Rec(%)12.89100.000.00100.007.03100.556.371.220.6699.340Total Stream Data0Solids (tph)43.5083.330.0083.336.6683.885.561.651.1082.230% Solids81.3130.000.0023.2930.0023.2534.5818.0018.0023.380Pulp SG2.731.291.001.211.291.211.351.141.161.210Pulp Volume (m3/h)19.59214.9080.00294.9017.18297.6311.898.025.30289.600Solids Recovery (%)52.20100.000.00100.008.00100.666.671.981.3398.670Water Recovery (%)5.14100.0041.14141.148.00142.435.413.872.59138.56000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000

Unit_Tanque AcondicionadorModel for Unit: Tanque AcondicionadorSpeciesFeedAlimentacion RougherChalcocita Rapida (tph)0.7030.703Chalcocita Lenta (tph)0.0370.037Galena Rapida (tph)3.8943.894Galena Lenta (tph)0.2050.205Esfalertia Rapida (tph)12.50612.506Esfalertia Lenta (tph)0.6580.658Pirita Rapida (tph)44.21444.214Pirita Lenta (tph)2.3272.327Ganga Rapida (tph)3.7573.757Ganga Lenta (tph)15.02915.029Agua (tph)274.437274.437

This model is a simple mixer. All feed stream components have already been summed by Limn, and copied to the Feed vector.This model is a simple mixer. All feed stream components have already been summed by Limn, and copied to the Feed vector.

Unit_Celdas RougherModel for Unit: Celdas RougherModel ParametersSpeciesFlotation Rates (min-1)Chalcocita Rapida (tph)0.074Chalcocita Lenta (tph)0.05Galena Rapida (tph)0.003Galena Lenta (tph)0.003Esfalertia Rapida (tph)0.003Esfalertia Lenta (tph)0.003Pirita Rapida (tph)0.003Pirita Lenta (tph)0.001Ganga Rapida (tph)0.003Ganga Lenta (tph)0.003Agua (tph)Change Number of Cells6.0Bank ModelCell Number123456Concentrate % Solids30.0030.0030.0030.0030.0030.00Cell Volume (m3)20.0020.0020.0020.0020.0020.00Cell Residence Time (min)3.8123.853.8873.9233.963.996SpeciesBank FeedCell 1 TailCell 2 TailCell 3 TailCell 4 TailCell 5 TailCell 6 TailChalcocita Rapida (tph)0.8510.6640.5170.4010.3110.240.186Chalcocita Lenta (tph)0.0890.0750.0630.0530.0440.0370.031Galena Rapida (tph)4.2074.1594.1124.0654.0173.973.923Galena Lenta (tph)0.2220.220.2170.2150.2120.210.207Esfalertia Rapida (tph)13.48213.32913.17713.02512.87412.72312.572Esfalertia Lenta (tph)0.710.7020.6940.6860.6780.670.662Pirita Rapida (tph)47.66447.12546.58746.0545.51444.9844.447Pirita Lenta (tph)2.4072.3982.3882.3792.372.362.351Ganga Rapida (tph)4.1164.0694.0233.9763.933.8843.838Ganga Lenta (tph)16.79516.60516.41616.22616.03815.84915.662Agua (tph)292.483289.691287.002284.395281.856279.372276.934Solids Flow (tph)69.63289.34688.19387.07685.98884.92383.878Volume Flow (m3/hr)314.81311.726308.754305.873303.067300.321297.625Bank Combined ConcCell 1 ConcCell 2 ConcCell 3 ConcCell 4 ConcCell 5 ConcCell 6 ConcChalcocita Rapida (tph)0.6650.1870.1470.1150.090.070.055Chalcocita Lenta (tph)0.0590.0140.0120.010.0090.0070.006Galena Rapida (tph)0.2840.0480.0470.0470.0470.0470.047Galena Lenta (tph)0.0150.0030.0030.0030.0020.0020.002Esfalertia Rapida (tph)0.910.1520.1520.1520.1520.1510.151Esfalertia Lenta (tph)0.0480.0080.0080.0080.0080.0080.008Pirita Rapida (tph)3.2170.5390.5380.5370.5360.5340.533Pirita Lenta (tph)0.0560.0090.0090.0090.0090.0090.009Ganga Rapida (tph)0.2780.0470.0460.0460.0460.0460.046Ganga Lenta (tph)1.1330.190.190.1890.1890.1880.188Agua (tph)15.552.7922.692.6072.5392.4842.439Model Product ConfigurationStreamConcentrate StreamRelaves Rougher2.0Conc RougherSpeciesFeedRelaves RougherConc RougherChalcocita Rapida (tph)0.8510.1860.665Chalcocita Lenta (tph)0.0890.0310.059Galena Rapida (tph)4.2073.9230.284Galena Lenta (tph)0.2220.2070.015Esfalertia Rapida (tph)13.48212.5720.91Esfalertia Lenta (tph)0.710.6620.048Pirita Rapida (tph)47.66444.4473.217Pirita Lenta (tph)2.4072.3510.056Ganga Rapida (tph)4.1163.8380.278Ganga Lenta (tph)16.79515.6621.133Agua (tph)292.483276.93415.55Solids90.54283.8786.664Mass Recovery6%8.0Copper Recovery9892-95% Solids24%recuperacion Maxima Cu92.3ErrorFeed slurry flowratem/h314.81Flotation residence timemin23.43Aireation factor0.85Design factor1.20Total flotation cell volumem173.53Size of flotation cellsm20.00Flow per cell AuditOKMaximun flowm/h800Minimun flowm/h230Number of cells in bank8.676Number cells installed9Flotation cell volume installedm180.00Max, cell per section3

This model is a multi-component splitter.

User entered partition numbers define the split for each component.

Unit_Celdas CleanerModel for Unit: Celdas CleanerModel ParametersSpeciesFlotation Rates (min-1)Chalcocita Rapida (tph)0.24Chalcocita Lenta (tph)0.008Galena Rapida (tph)0.004Galena Lenta (tph)0.001Esfalertia Rapida (tph)0.006Esfalertia Lenta (tph)0.006Pirita Rapida (tph)0.006Pirita Lenta (tph)0.005Ganga Rapida (tph)0.008Ganga Lenta (tph)0.006Agua (tph)Change Number of Cells1.0Bank ModelCell Number1Concentrate % Solids18.00Cell Volume (m3)5.00Cell Residence Time (min)17.457SpeciesBank FeedCell 1 TailChalcocita Rapida (tph)0.6650.128Chalcocita Lenta (tph)0.0590.052Galena Rapida (tph)0.2840.265Galena Lenta (tph)0.0150.015Esfalertia Rapida (tph)0.910.824Esfalertia Lenta (tph)0.0480.043Pirita Rapida (tph)3.2172.912Pirita Lenta (tph)0.0560.051Ganga Rapida (tph)0.2780.244Ganga Lenta (tph)1.1331.026Agua (tph)15.5510.516Solids Flow (tph)5.2535.559Volume Flow (m3/hr)17.18511.887Bank Combined ConcCell 1 ConcChalcocita Rapida (tph)0.5370.537Chalcocita Lenta (tph)0.0070.007Galena Rapida (tph)0.0190.019Galena Lenta (tph)0.000.00Esfalertia Rapida (tph)0.0860.086Esfalertia Lenta (tph)0.0050.005Pirita Rapida (tph)0.3050.305Pirita Lenta (tph)0.0040.004Ganga Rapida (tph)0.0340.034Ganga Lenta (tph)0.1070.107Agua (tph)5.0335.033Model Product ConfigurationStreamConcentrate StreamRelave Cleaner Bulk2.0Conc CleanerSpeciesFeedRelave Cleaner BulkConc CleanerChalcocita Rapida (tph)0.6650.1280.537Chalcocita Lenta (tph)0.0590.0520.007Galena Rapida (tph)0.2840.2650.019Galena Lenta (tph)0.0150.0150.00Esfalertia Rapida (tph)0.910.8240.086Esfalertia Lenta (tph)0.0480.0430.005Pirita Rapida (tph)3.2172.9120.305Pirita Lenta (tph)0.0560.0510.004Ganga Rapida (tph)0.2780.2440.034Ganga Lenta (tph)1.1331.0260.107Agua (tph)15.5510.5165.033Solids6.6645.5591.105Mass Recovery28%1.3261.7-2.6Copper Recovery75%73.5880-92Ley de Cobre32.7428-34% Solids30%35%18%Feed slurry flowratem/h17.18Flotation residence timemin17.46Aireation factor0.85Design factor1.20Total flotation cell volumem7.06Size of flotation cellsm5.00Flow per cell AuditErrorMaximun flowm/h200Minimun flowm/h70Number of cells in bank1.412Number cells installed2Flotation cell volume installedm10.00Max, cell per section4

This model is a multi-component splitter.

User entered partition numbers define the split for each component.This model is a multi-component splitter.

User entered partition numbers define the split for each component.

Unit_Celdas ScavengerModel for Unit: Celdas ScavengerModel ParametersSpeciesFlotation Rates (min-1)Chalcocita Rapida (tph)0.019Chalcocita Lenta (tph)0.005Galena Rapida (tph)0.002Galena Lenta (tph)0.002Esfalertia Rapida (tph)0.002Esfalertia Lenta (tph)0.002Pirita Rapida (tph)0.002Pirita Lenta (tph)0.002Ganga Rapida (tph)0.005Ganga Lenta (tph)0.008Agua (tph)Change Number of Cells3.0Bank ModelCell Number123Concentrate % Solids18.0018.0018.00Cell Volume (m3)10.0010.0010.00Cell Residence Time (min)2.0162.0342.053SpeciesBank FeedCell 1 TailCell 2 TailCell 3 TailChalcocita Rapida (tph)0.1860.1790.1720.166Chalcocita Lenta (tph)0.0310.030.030.03Galena Rapida (tph)3.9233.9073.8923.876Galena Lenta (tph)0.2070.2060.2060.205Esfalertia Rapida (tph)12.57212.52212.47112.42Esfalertia Lenta (tph)0.6620.6590.6560.654Pirita Rapida (tph)44.44744.26944.08943.909Pirita Lenta (tph)2.3512.3422.3322.323Ganga Rapida (tph)3.8383.803.7613.723Ganga Lenta (tph)15.66215.41315.16614.921Agua (tph)276.934274.42271.91269.404Solids Flow (tph)64.37983.32682.77582.225Volume Flow (m3/hr)297.625294.947292.273289.602Bank Combined ConcCell 1 ConcCell 2 ConcCell 3 ConcChalcocita Rapida (tph)0.020.0070.0070.006Chalcocita Lenta (tph)0.0010.000.000.00Galena Rapida (tph)0.0470.0160.0160.016Galena Lenta (tph)0.0030.0010.0010.001Esfalertia Rapida (tph)0.1520.050.0510.051Esfalertia Lenta (tph)0.0080.0030.0030.003Pirita Rapida (tph)0.5380.1780.1790.18Pirita Lenta (tph)0.0280.0090.0090.01Ganga Rapida (tph)0.1150.0380.0380.038Ganga Lenta (tph)0.740.2490.2470.245Agua (tph)7.532.5132.512.507Model Product ConfigurationStreamConcentrate StreamRelave Scavenger2.0Conc ScavengerSpeciesFeedRelave ScavengerConc ScavengerChalcocita Rapida (tph)0.1860.1660.02Chalcocita Lenta (tph)0.0310.030.001Galena Rapida (tph)3.9233.8760.047Galena Lenta (tph)0.2070.2050.003Esfalertia Rapida (tph)12.57212.420.152Esfalertia Lenta (tph)0.6620.6540.008Pirita Rapida (tph)44.44743.9090.538Pirita Lenta (tph)2.3512.3230.028Ganga Rapida (tph)3.8383.7230.115Ganga Lenta (tph)15.66214.9210.74Agua (tph)276.934269.4047.53Mass RecoveryCopper Recovery26.4110-12Ley0.160.1Masa Recuperada98.67497-98Feed slurry flowratem/h297.63Flotation residence timemin6.10Aireation factor0.85Design factor1.20Total flotation cell volumem42.74Size of flotation cellsm10.00Flow per cell AuditOKMaximun flowm/h400Minimun flowm/h115Number of cells in bank4.274Number cells installed5Flotation cell volume installedm50.00Max, cell per section4

This model is a multi-component splitter.

User entered partition numbers define the split for each component.This model is a multi-component splitter.

User entered partition numbers define the split for each component.

DataBlocksTop Cell Index4125Number of cell rows to display2Bottom Cell Index4236Number of cell columns to display2RowColumnLegend / Drop down location251StreamIndexData BlockAlimentacion Pulpa083.330.5930.00100.00Alimentacion de Agua10.000.000.000.00Alimentacion Rougher283.330.5923.29100.00Conc Rougher36.667.2230.0097.89Relaves Rougher483.880.1723.2529.24Relave Cleaner Bulk55.562.1534.5824.30Conc Scavenger61.650.8418.002.82Conc Cleaner71.1032.7418.0073.58Relave Scavenger882.230.1623.3826.41

Add data blocks to flowsheet (below stream labels)Remove data blocks from flowsheetAdd data blocks to flowsheet, (adjacent to stream segment 1)

ScenariosVariablesResultsCell AddressCell Description

Run the Scenarios

Hoja1

Hoja2

Diagnostics8Flowsheet: Flowsheet, Solved: Mon Jul 17 16:30:04 2006NO ERRORS REPORTED

Hoja3