limited edition reserve wood...

LIMITED EDITION RESERVE ®

WOODcol lect ion

Model Shown: Design 8 with optional decorative hardware

INSTALLED RETAIL PRICING

■ Handcrafted 4 or 5-layer polystyrene insulated wood doors. R-value 5.9. Swing-out appearance – modern operation.

■ Available in 8 door designs and 13 window or top sections for multiple door design options. Custom designs also available (see page LER2).

■ Base wood options include tongue-and-groove Meranti, Redwood, Cedar, Fir, smooth or grooved MDO and smooth Luan. Overlay options include Meranti, Redwood, Cedar and Fir.

■ True divided windows are standard with 1/8" DSB glass. Obscure, insulated and special glass options available.

■ Premium grade hardware, rollers and track assure smooth, quiet, long-lasting operation.

■ Bottom vinyl weatherseal helps seal against the elements.

■ Meranti, Fir, Luan, and smooth or grooved MDO doors can be factory primed or finish painted white.

STYLE AND CONSTRUCTION

OPTIONAL TONGUE-AND-GROOVE BASE MATERIAL

OVERLAY

HEMLOCKFRAME

1/4" LUANINSIDE SKIN

POLYSTYRENEINSULATION

BASE MATERIAL

4 or5 LAYER

CONSTRUCTION

DRIP CAP*

*Drip cap is available exclusively on tongue-and-groove (5-layer) and grooved MDO (4-layer) configurations.

Effective September 1, 2015 LER1 Vender: 50100116 Article: 1000602415 REHD-PPLERESERVECA-10

Place an OrderClopay Limited Edition Reserve® Wood Collection doors are available professionally

installed only. Please use Article 1000602415 to place an order.

Contact Clopay’s call center 1-877-526-2050 for installation pricing and availability in your market.

Effective September 1, 2015 LER1

HOW TO USE the price grid

ExamplE: The customer would like to order Design 4 with Luan – Smooth MDO Base Material 8' wide by 7' high, with REC13 windows.

StEp : Go to the Retail Pricing Page for Luan – Smooth MDO Base Material on page LER3.

StEp : Look up the 6'6" or 7" column under REC13 or REC14.

StEp : Find the Model Design 4 in the 8' Door Width section.

StEp : The installed retail price that corresponds with 8' wide by 7' high Model Design 4 with REC13 windows is $3,958.07.

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2

3

4

INSTALLED Retail Pricing

Doors available in 1" increments from 6'6" to 8' high.*Design 6 not available in 10'1" to 13'6" widths.

Prices for Luan – Smooth MDO Base Material – Specify model, width, height and window/top section when orderingTOP SECTION SOLID RECTANGULAR (REC13 or REC14) SQUARE (SQ23 or SQ24) ARCHED SOLID TOPS / WINDOWS

Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

ide

Design 1 3,624.73 3,939.88 3,749.98 4,065.14 3,759.07 4,074.23 3,772.21 4,087.36 Design 2 3,624.73 3,939.88 3,749.98 4,065.14 3,759.07 4,074.23 3,772.21 4,087.36 Design 3 3,624.73 3,939.88 3,749.98 4,065.14 3,759.07 4,074.23 3,772.21 4,087.36 Design 4 3,832.81 4,172.21 3,958.07 4,297.47 3,967.16 4,306.56 3,980.29 4,319.69 Design 5 3,959.08 4,299.49 4,085.34 4,424.74 4,093.42 4,432.82 4,106.55 4,446.96 Design 6* 3,832.81 4,172.21 3,958.07 4,297.47 3,967.16 4,306.56 3,980.29 4,319.69 Design 7 4,283.32 4,665.15 4,409.59 4,790.40 4,417.67 4,799.49 4,430.80 4,812.63 Design 8 3,526.75 3,827.76 N/A N/A N/A N/A N/A N/A

9' W

ide


10' W

ide


11',

12',

13' W

ide

Design 1 5,377.40 5,866.30 5,580.43 6,070.34 5,594.57 6,084.48 5,616.80 6,105.69 Design 2 5,377.40 5,866.30 5,580.43 6,070.34 5,594.57 6,084.48 5,616.80 6,105.69 Design 3 5,377.40 5,866.30 5,580.43 6,070.34 5,594.57 6,084.48 5,616.80 6,105.69 Design 4 5,666.29 6,185.49 5,869.33 6,389.54 5,883.47 6,403.68 5,905.69 6,424.89 Design 5 5,918.82 6,406.71 6,121.86 6,610.75 6,136.00 6,624.89 6,157.21 6,647.12 Design 6* N/A N/A N/A N/A N/A N/A N/A N/A Design 7 6,291.55 6,863.28 6,495.09 7,066.32 6,508.73 7,080.46 6,530.95 7,102.68 Design 8 5,229.92 5,697.61 N/A N/A N/A N/A N/A N/A

14',

15',

15'6

", 16

' Wid

e Design 1 6,423.88 7,030.96 6,674.39 7,281.47 6,691.56 7,298.64 6,718.83 7,325.92 Design 2 6,423.88 7,030.96 6,674.39 7,281.47 6,691.56 7,298.64 6,718.83 7,325.92 Design 3 6,423.88 7,030.96 6,674.39 7,281.47 6,691.56 7,298.64 6,718.83 7,325.92 Design 4 6,740.05 7,380.46 6,990.56 7,630.97 7,007.73 7,648.14 7,035.00 7,675.42 Design 5 7,346.12 7,941.08 7,596.63 8,191.59 7,613.80 8,208.76 7,640.06 8,236.03 Design 6* 6,740.05 7,380.46 6,990.56 7,630.97 7,007.73 7,648.14 7,035.00 7,675.42 Design 7 7,676.43 8,404.72 7,927.95 8,655.23 7,944.11 8,672.40 7,971.38 8,699.68 Design 8 6,227.92 6,806.71 N/A N/A N/A N/A N/A N/A

18' W

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LIMITED EDITION RESERVE ® WOODcol lect ion

Base MaterialLuan / Smooth MDO

LIMITED EDITION RESERVE® WOOD COLLECTION DOORS AVAILABLE “INSTALLED” ONLY. PRICE INCLUDES INSTALLATION: (Additional labour may be required at time of Site Inspection.)

• ALWAYS review the “Cancellation Policy” on Special Orders with EVERY customer (refer to “General Information” booklet).


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Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

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9' W

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10' W

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11',

12',

13' W

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14',

15',

15'6

", 16

' Wid


18' W

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43

2

PRODUCT information

LIMITED EDITION DOOR DESIGNS

Design 1 Design 2 Design 3 Design 4 Design 5 Design 6 Design 7 Design 8

All doors shown with tongue-and-groove 5-layer material.

WINDOW/TOP SECTIONS

ARCH13 ARCH14 ARCH3 (Double Door)Additional double door arch designs available.

ARCH4

TOP11

REC13 SQ23

TOP13

ARCH3

ARCH1

SQ24

TOP14

REC14

TOP12

MATERIAL OPTIONSOVERLAYS

BASE FACE MATERIAL

T&G Meranti T&G Redwood T&G Cedar T&G Fir Smooth MDO*Luan Grooved MDO*

MDO base cannot be stained. On tongue-and-groove (T&G) base doors, the wood species of the tongue-and-groove must match the wood species of the overlay.

Meranti Redwood Cedar Fir

PRESTAINED WOOD COLOURSStain colours shown on T&G Meranti. Not all wood types stain equally, and all stain colours will vary in appearance on all wood types. Variations in colour will occur from printed material to actual doors, or even from door to door.

Natural Cedar Teak ButternutMahogany Dark Oak

* Not available prestained

WARRANTY

WARRANTY5 YRL I M I T E D

LIMITED EDITION

DECORATIVE HARDWARESTANDARD OPTIONAL

Spade Lift Handles

Spade Step Plate

Lion’s HeadDoor Knocker

Ring Door Knocker

Ring Knocker with Plate Olde Door

Pull Handles

Spear Strap Hinge*

Spade Strap Hinge* (Complements Spade Lift Handles

and Spade Step Plate)

Fleur de Lis Step Plate

Fleur de Lis Strap Hinge*†

Colonial Lift Handles

Fleur de Lis Handles

Spear Lift Handles Colonial Strap Hinge*

Spear Step Plate Colonial Step Plate

Decorative Handleswith Keyhole

* Door may not open properly if installed near the top depending on opening dimensions and lift type. † Hardware may not fit on all door designs.

Gate Latch Handles

EscutcheonPlates

Twisted “L” Handles

Sliding BoltRound Resin

Clavos*

Diamond Resin Clavos*

Tuscan Strap Hinge*†Mediterranean Strap Hinge*†

Natural Oak

Design Option

Dentil Shelf

Reserve® Wood Collection – Limited Edition Series Design 2 with REC13 windows. Optional dentil shelf shown.

The Dentil Shelf option can be added on to any door design (excluding Design 8) at an additional cost.

Effective September 1, 2015 LER2




Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

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9' W

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10' W

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11',

12',

13' W

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14',

15',

15'6

", 16

' Wid


18' W

ide









Prices for Grooved MDO Base Material – Specify model, width, height and window/top section when orderingTOP SECTION SOLID RECTANGULAR (REC13 or REC14) SQUARE (SQ23 or SQ24) ARCHED SOLID TOPS / WINDOWS

Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

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9' W

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10' W

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11',

12',

13' W

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14',

15',

15'6

", 16

' Wid


18' W

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Base MaterialGrooved MDO






Prices for T&G Meranti – T&G Redwood – T&G Fir Base Material – Specify model, width, height and window/top section when orderingTOP SECTION SOLID RECTANGULAR (REC13 or REC14) SQUARE (SQ23 or SQ24) ARCHED SOLID TOPS / WINDOWS

Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

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9' W

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10' W

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11',

12',

13' W

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14',

15',

15'6

", 16

' Wid


18' W

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Base Material T&G Meranti

T&G Redwood / T&G Fir






Prices for T&G Cedar Base Material – Specify model, width, height and window/top section when orderingTOP SECTION SOLID RECTANGULAR (REC13 or REC14) SQUARE (SQ23 or SQ24) ARCHED SOLID TOPS / WINDOWS

Model 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6" – 7' 7'1" – 8' 6'6", 7' 7'6", 8'

8' W

ide

Design 1 4,514.64 4,956.06 4,909.60 5,389.40 4,918.69 5,398.49 4,931.82 5,411.63Design 2 4,514.64 4,956.06 4,909.60 5,389.40 4,918.69 5,398.49 4,931.82 5,411.63Design 3 4,514.64 4,956.06 4,909.60 5,389.40 4,918.69 5,398.49 4,931.82 5,411.63Design 4 4,722.73 5,188.39 5,117.68 5,621.73 5,126.77 5,630.82 5,139.90 5,643.95Design 5 5,076.27 5,358.09 5,471.22 5,791.43 5,480.31 5,799.51 5,493.45 5,813.65Design 6* 4,722.73 5,188.39 5,117.68 5,621.73 5,126.77 5,630.82 5,139.90 5,643.95Design 7 5,173.24 5,681.33 5,569.20 6,114.67 5,577.29 6,123.76 5,590.42 6,136.89Design 8 5,365.16 5,867.19 N/A N/A N/A N/A N/A N/A

9' W

ide


10' W

ide


11',

12',

13' W

ide

Design 1 6,711.76 7,390.56 7,319.85 8,058.25 7,334.00 8,072.39 7,356.22 8,093.60Design 2 6,711.76 7,390.56 7,319.85 8,058.25 7,334.00 8,072.39 7,356.22 8,093.60Design 3 6,711.76 7,390.56 7,319.85 8,058.25 7,334.00 8,072.39 7,356.22 8,093.60Design 4 7,000.66 7,709.76 7,608.75 8,377.45 7,622.89 8,391.59 7,645.11 8,412.80Design 5 7,609.76 8,019.87 8,218.86 8,687.55 8,233.00 8,701.70 8,254.21 8,722.91Design 6* N/A N/A N/A N/A N/A N/A N/A N/ADesign 7 7,625.81 8,387.55 8,235.02 9,054.23 8,248.15 9,068.37 8,270.38 9,090.59Design 8 7,626.93 8,350.17 N/A N/A N/A N/A N/A N/A

14',

15',

15'6

", 16

' Wid

e Design 1 8,202.70 9,064.33 8,993.62 9,932.02 9,010.79 9,949.19 9,038.06 9,976.46Design 2 8,202.70 9,064.33 8,993.62 9,932.02 9,010.79 9,949.19 9,038.06 9,976.46Design 3 8,202.70 9,064.33 8,993.62 9,932.02 9,010.79 9,949.19 9,038.06 9,976.46Design 4 8,518.86 9,413.83 9,309.79 10,281.52 9,326.96 10,298.69 9,354.23 10,325.96Design 5 9,322.92 9,822.93 10,113.84 10,690.62 10,131.01 10,707.79 10,157.28 10,735.06Design 6* 8,518.86 9,413.83 9,309.79 10,281.52 9,326.96 10,298.69 9,354.23 10,325.96Design 7 9,455.24 10,438.09 10,247.18 11,305.78 10,263.34 11,322.95 10,290.61 11,350.22Design 8 9,122.91 10,008.79 N/A N/A N/A N/A N/A N/A

18' W

ide



Base MaterialT&G Cedar




MAINTENANCE AND CARE INSTRUCTIONS


NOTE: Differences in grain and colour variations are indicative of natural wood. These are not considered product defects. Some variations in stain penetration may occur between materials from which the door is constructed (i.e. plywood panel vs. wood frame).

IMPORTANT INFORMATION: Wood products can absorb moisture during shipping and storage. Do not leave or store unfinished doors outside. It is important that all sections be free of moisture prior to finishing the sections. Wood doors should not be finished under very humid conditions (storing the door in such an environment will void the warranty on the door). In order to ensure that all door surfaces are properly finished, it is required that the door sections be finished prior to installation. Failure to properly and completely finish all door section surfaces, including the sides, back, bottom, face, and joints, will void the warranty on the door.

NOTE: Customers ordering their Reserve® Wood Collection door with the prepainted white option will receive their door meeting all preparation requirements according to Clopay’s Warranty.

STEP 1: Fill any gaps or voids within wood surfaces with a caulking compound that can be painted. (Do not use silicone as it cannot be painted.)

NOTE: For optimum long-lasting performance the spaces between the rails or stiles and the door panels should be caulked with a paintable caulk prior to painting the door. For Luan or MDO panel doors, all four sides of each panel should be caulked (Fig. F-1). For Cedar, Redwood, Fir, or Meranti panel doors where woodgrain runs vertically, the bottom and top sides of each panel should be caulked (Fig. F-2).

STEP 2: Clean all door surfaces with a stiff bristle brush to remove surface dirt, dust, and loose fibers.

STEP 3: Before finish painting, the door section must be primed on all sides. Wood doors can be ordered either primed or unprimed (primed doors can be identified by the light-green finish). If your door is preprimed, proceed to step 4. Prime all section surfaces using a quality oil- or latex-based exterior primer, taking care to observe the primer manufacturer’s application instructions, including recommendations on temperature and drying time. If you are painting a Redwood or Cedar door, the primer must contain a tannin blocker. Using a primer on Redwood and Cedar doors that does not contain a tannin blocker could result in discoloration of the door after painting.

STEP 4: Finish paint all door section surfaces using a quality oil- or latex-based exterior paint. The finish coat base should be the same as the primer coat base (i.e. a latex-based finish paint is recommended for use with a latex-based primer, and an oil-based finish paint is recommended for use with an oil-based primer). If your door is factory primed, a latex-based finish paint must be used. Carefully follow all manufacturer’s application instructions, including recommendations on temperature and drying time. A second top coat is recommended for optimum protection.

NOTE: The following door models cannot be stained: MDO (Hardboard Panels), any model ending in “G” or “P”. If your door is one of these models, refer to the painting instructions above.

STEP 1: Select a quality exterior oil-based penetrating stain (transparent, semitransparent, or solid) that is mildew resistant, UV resistant, and water repellent. Selection of a stain or finish that does not have these properties will void the warranty on the door. Do not use film-forming finishes, such as varnishes and urethanes, which do not penetrate the wood.

STEP 2: Clean all door surfaces with a stiff bristle brush to remove surface dirt, dust, and loose fibers.

STEP 3: Apply stain to all door section surfaces per stain manufacturer’s instructions, including recommendations on temperature and drying time.

STEP 4: Fill any gaps or voids within wood surfaces with a clear silicone caulk.

NOTE: For optimum long-lasting performance on a stained door, the spaces between the rails or stiles and the door panels should be caulked with a clear silicone caulk after staining the door. For Luan or MDO panel doors, all four sides of each panel should be caulked (Fig. F-1). For Cedar, Redwood, Fir, or Meranti panel doors where woodgrain runs vertically, the bottom and top sides of each panel should be caulked (Fig. F-2).

To avoid an uneven caulk line that could affect the appearance of the wood surrounding the panel joints, apply masking tape to both the panel and the stile or rail along the entire joint prior to caulking, leaving a gap of 1⁄8". Caulk along the joint, pressing the caulk into the joint and smoothing with finger. After entire bead is applied, remove tape (Fig. F-3).

FINISHING (PAINTING OR STAINING) INSTRUCTIONS

PREPARATION WORK

PAINTING YOUR DOOR

STAINING YOUR DOOR

FIG. F-1


MAINTENANCE AND CARE INSTRUCTIONS


ModelsCH#HCR#RCC#CCaulk Top and

Bottom

VerticalWoodgrain

1/8" Gap for Caulk

Masking Tape

Panel

Rail

Stile

The two major contributing factors to the breakdown of the door’s finish (ultimately resulting in rotting and warpage) are sun and moisture. Annually examine your door for any signs of paint finish cracking or peeling or for any cracks in the wood door section. If the door is painted, the manufacturer recommends that it be repainted every 1–2 years to protect or seal the door against the elements. Failure to do so will result in voiding of the warranty. If the door is stained, reapply stain as needed per the stain manufacturer’s recommendations. In general, the clearer the stain, the more it will need to be reapplied.

Remember, the quality, properties, and composition of exterior paints and stains vary greatly among manufacturers and among different products.

Minor cracks in the wood should be repaired by filling in the area with an exterior grade caulk compound and then refinished following the previous instructions. Failure to repair cracks could potentially lead to more extensive section damage in the future. Gouges in the wood surface can be repaired with a wood filler. If extensive damage occurs to the door, the door manufacturer recommends that the door section be replaced. Failure to do so could result in damage or injury to property or individuals in the garage.

1) Lubricate all moving parts of the door with light household oil, including:

a) Lift cables at the bottom bracket button. b) Bearing of the sheaves. c) Lock hardware where surfaces turn or slide. d) Full length of torsion spring to reduce friction between coils. e) Lubricate steel rollers. DO NOT lubricate nylon rollers.

2) Check for loose or bent hinges.

a) Tighten loose hinges. b) Straighten or replace bent hinges.

CAUTION: To replace bent hinge(s) or broken roller(s): Door must be locked and in the down position. No more than one hinge is to be removed from the door at any given time.

UNDER NO CIRCUMSTANCES SHOULD YOU LOOSEN OR REMOVE THE BOTTOM BRACKET.

3) Check roller for broken wheels, bent shafts, or worn-out bearings. Check the door and track supports for loose or missing bolts, screws, etc. Be careful not to overtighten.

4) Check the extension cables. Are they running properly in the sheaves? Check for wear of the cable at the bottom bracket button.

5) Check for bent track. If bent, call an authorized professional dealer.

6) Extension spring hardware, including springs, cables, sheaves, sheave forks, bottom brackets, and containment cables, should be adjusted or repaired only when the spring tension is released (the door must be open). These repairs should be made by a qualified door technician or a mechanically experienced person with proper tools and instructions.

7) If your door has torsion springs, the spring assembly and wood anchor pad should be adjusted or repaired only by a professional door technician. Replacement parts are available from an authorized professional dealer or a building supply retailer. When ordering repair parts, always provide the following: part name, model number, and door width and door height (W x H). For the location of the authorized professional dealer or a building supply retailer nearest you, please write or call: Clopay Building Products Consumer Services Dept. 1400 W. Market St. Troy, OH 45373 USA Call Toll Free: 1-800-225-6729

FIG. F-2

FIG. F-3

MAINTAINING YOUR PAINTED OR STAINED DOOR

ANNUAL MAINTENANCE

REPLACEMENT PARTS


Vender: 50100116 Article: 1000602415 REHD-PPLERESERVECA-10

limited edition reserve wood...

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