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Lighthouse Worldwide Solutions Overview PresentationTRANSCRIPT
Lighthouse Worldwide Solutions
Our CEO:
Silicon Valley Best
Places to Work
2 Years in a Row
2005, 2006!
Winner
Best Places to Work in Bay Area
Fremont, CA
Research & Development
Engineering
Pilot Production
Executive Management
R&D / HQ: Manufacturing
Medford, OR
Manufacturing Operations
Service & Repair Center
Central Calibration Lab
RMA Center
Medford, OR
Fremont, CA
New Headquarters: Silicon Valley
Lighthouse Focus on Quality ISO 9001:2000 Facilities
United States:
Medford, OR
San Jose, CA
The
Netherlands:
Alphen Singapore
5 Lighthouse Locations are ISO 9000 Registered
Thailand
Monitoring Solutions
Air/Liquid/Gas Particle
Temperature/Humidity
Air Velocity
Differential Pressure
Electrostatic Charge
TOC
General Monitoring
Current on FFU’s
Chillers
Door Switches
Oven Temp
Dry Box Humidity
Gas Purity
Large LCD Displays
Specific Applications
Process and Environmental
Monitoring
Process Monitoring
• Sample locations as close as possible
to the critical process areas to help
correlate high counts to yield issues.
Environmental Monitoring
Temperature/Humidity Sensors
Room
Ovens
Freezers
Differential Pressure
Room to Room
Mini Environment
Air Velocity
Cleanroom
Ducts
Environmental Monitoring
APC DP TRH
Air
Velocity Particle
Multiple DP Sensors
Humidity Inside Fridge TRH Sensor
Air Velocity in Duct
Environmental Monitoring
Replace your
Magnahelic
Pressure Sensors Air Velocity in a Duct
Monitor Air
Velocity in Ducts
Environmental Monitoring
Dry Box Humidity and Particle
Fluid or Tank
Levels
Incubator
Temperature
Leak Detection
Real Time Leak Detection
Analog Signal
Power Monitoring
Voltage Monitoring
Current Monitoring
Split or Solid Core
4 – 20mA Output
Particle Monitoring in Ducts
0.2 to 100 Micron
Early Warning System
Immediately Notification of
Catastrophic Failure
Lab Monitoring
Lab Monitoring
Lab Monitoring
Transmitter
Thermocouple
Replacing
Chart
Recorders
Temperature
Refrigerator/Freezer
Dual
Transmitter
Local Display
Replacing Chart Recorders
Temperature
Tank Levels and Status
Cryo Tank
LN2 Tank Level
LN2 Tank Lid (Open/Closed)
LN2 Bulk Tank Level
Co2 Tank Level
Oxygen Sensor
Differential Pressure
4 – 20mA Output
Gown Room Pressure
Cleanroom Pressure
Differential Pressure
Incubator
Temperature
Humidity
C02
Door is open/closed
HVAC System
HVAC Status
Temperature
Power Consumption
Power Monitoring
Voltage Monitoring
Current Monitoring
Split or Solid Core
4 – 20mA Output
Lab Monitoring
APC in Flow
Bench
APC in Flow
Bench APC in Flow
Bench
Differential
Pressure
Temp/Hum
Alarm
Light
Wireless
Temp inside
Incubator
Wireless
Wireless Temp Sensor
with Internal Probe
Particle
Receiver
Wireless Temp/Humidity
Sensor with External
Probe
Wireless Converter
(4 – 20mA to Wireless)
Differential
Pressure
Considerations:
Building Construction
Installation (inside or outside)
Distances
Sampling Frequency
Response Time
Battery Life vs. Powered
Power Savings
Power Savings
Typical Flow Rates 70 – 120 FPM
Reduced Air Changes = Power
Savings
Particle Counters Used to Verify
Performance
Particle Count Data is fed back to
HVAC system
VFD is required for FFU or HVAC
system
Power Savings
Step 1: Verify room performance
through certification
Step 2: Select optimum sample
locations (Critical and Busy Sampling)
Step 3: Lower FFU speed and
monitor for an increase in particle
counts.
Step 4: Set new acceptable air flow
rate based on testing
Step 5: Set alarming parameters
Step 6: Install the system
Reduced Air Changes = Power
Savings
Particle Counters Used to Verify
Performance
Air Velocity and Particle Data
Products
Slide 30 Lighthouse Worldwide Solutions CONFIDENTIAL
World’s Number One Particle Counters!
Lighthouse Family of Products
Slide 31 Lighthouse Worldwide Solutions CONFIDENTIAL
Airborne Particle Counting
Particle Counters: HANDHELD
* Handheld 2016
* Handheld 3016
* Handheld 5016
* Handheld 3016 IAQ
Touch Screen Interface
Removable Battery
Temp/Hum Probe
Portable Particle Counters: SOLAIR
SOLAIR 5100 / 3100
0.5 / 0.3 Micron
1.0 CFM
SOLAIR 5200 / 3200
0.5 / 0.3 Micron
2.0 CFM or 50 Liters per Minute
SOLAIR 1100LD
0.1 Micron
1.0 CFM
Touch Screen Interface
Removable Battery
Alphanumeric Location Labels
Portable Particle Counters: SOLAIR
Boulder Counter
0.5 to 100 Micron
1.0 CFM
SOLAIR 5350 / 3350
0.5/0.3 Micron
3.5 CFM or 100 Liters per Minute
Easy to Use Interface
Sample Setup
Historical Data Review
SOLAIR 1100LD GSO (Gas Sampling Option)
8 Particle Channel Sizes
Wide Dynamic Range, 0.1 to 5.0 µM
Battery Powered
Customizable Gas Sampling Recipes
3,000 Sample Records
May be Used with Any Inert Gases
Auto Flow Rate Compensation
ensures accurate measurement
Gases Sampled: Argon, Nitrogen,
Carbon Dioxide, Helium, CDA,
Neon, Xenon
Slide 36 Lighthouse Worldwide Solutions CONFIDENTIAL
Particle Counters: REMOTE
Remote 2010/3010/5010
0.2/0.3/0.5 Micron Detection
0.1 CFM Air Flow
Pulse Communication
Remote 2012/3012/5012
0.2/0.3/0.5 Micron Detection
0.1 CFM Air Flow
0.1 Analog (4 -20mA) Communication
Remote 5104P / 3104P
Remote Particle Counter w/Pump
Supports Remote Display
Interface: USB, RS-485 or Ethernet
HEPA Filter Cooling Fan Exhaust
and Pump Exhaust
Interface with Manifold
32 Port
6 Port
Reduced Cost for Manifold
Systems
Slide 38 Lighthouse Worldwide Solutions CONFIDENTIAL
39
Remote 5104PN / 5102PN
Remote 5104PN: Modbus
Remote 5102PN: 4-20mA
1.0 CFM (28.3 LPM) Flow Rate
Built In Pump
Filter Pump Exhaust
Pump Start / Stop via Software
(5104PN)
Stainless Steel Construction 316L
Wipe-down Enclosure
90-240 VAC Power (50/60Hz)
Manifolds:
Universal Manifold
32 Sample Locations
1.0 CFM
Works with Lighthouse and Met One Particle Counters
Mini Manifold
6 Sample Locations
0.1 CFM
4 Analog Inputs
Mini Manifold+
6 Sample Locations
1.0 CFM
Mini-Manifold
&
0.2 Micron
Particle
Counter
FanHEPA / ULPA
Filter
Particle Shedding /
Generation
Mini-Environment Monitoring
With Mini-Manifold & Single
Particle Counter
TOC Monitoring
Neptune TOC
Patent Pending UVX
Technology
TOC Range: 0.05 ppb to 1000
ppb
Repeatability: <5 ppb, 0.05
ppb; >5 ppb, 5%ppb
Conductivity Range: 0.055 to
2 uS/cm
Resistivity Range: 0.5 to
18.24 MOhm*cm
NeptuneTOC - Pharma 21-JUL-2011
Neptune TOC
Interfaces
Ethernet -
MODBUS/TCP
Isolated RS232/485 -
MODBUS ASCII/RTU
Four Channels 4-20mA
Output
Four Relay Outputs
NeptuneTOC - Pharma 21-JUL-2011
Neptune TOC
Two Year Warranty
Dimensions: 18.3 x 20.3 x 21
cm
[7.2” x 8” x 8.25”]
Weight: 0.21 kg [7.22 lbs.]
Power: 24VDC @ 1.5 Amps
Operating Temperature: 5 to
50 C, 0% to 95% non-
condensing Relative
Humidity
NeptuneTOC - Pharma 21-JUL-2011
Liquid Particle Counting
Liquid Particle Counting: Online
Remote LPC 0.5
0.5 – 20 Micron
4 Channels
100 mL Flow Rate
Remote LPC 0.2
0.2 – 2.0 Micron
4 Channels
100 mL Flow Rate
Remote LPC 0.3
0.3 – 3.0 Micron
4 Channels
100 mL Flow Rate
Remote LPC 0.1
0.1 – 0.5 Micron
4 Channels
100 mL Flow Rate
Local Display
Higher Sensitivity
Higher Sample Volume
25nM Sensitivity
Advanced NanoCount 25, 30 and 50
Slide 47 Lighthouse Worldwide Solutions CONFIDENTIAL
Liquid Particle Counting: Batch Sampling System
Systems
Online Systems – Star Configuration
Alarm
Light
TRH
Sensor
DP
Sensor
Optional Items Vacuum
pump
Vacuum Gauge
Vacuum Manifold
6 Real Time Particle Counters with External Vacuum Pump
Data Hub
- Ethernet or Modbus Output
- Supplies Power to Remotes
RS-485 MODBUS
Real Time
Software
Power From
Data Hub
Online Systems- Network Configuration
4 Real Time Particle Counters with Built in Vacuum Pump
Over Ethernet
Real Time
Software
Built in Vacuum
Pumps
LAN
Power
and Ethernet
eth
ern
et
psPower
and Ethernet
eth
ern
et
ps Power
and Ethernet
eth
ern
et
ps Power
and Ethernet
eth
ern
et
ps
View
Station
View
Station
Alarm
Light
TRH
Sensor
DP
Sensor
Optional Items
Online Systems
Alarm
Light
TRH
Sensor
DP
Sensor
Optional Items
Manifold Sampling System
RS-485 MODBUS
Real Time
Software
Particle Counter and
Sequential Sampling Manifold
Up to 32 Sample Ports
Data Hub
- Ethernet or Modbus Output
Online System with Server
Online System with Server
Portable Cart System
Real time monitoring of
multiple locations
Troubleshoot the
Process
Identify particle sources
quickly
Characterize the process
Qualify the tool
Software
Ultimate in Scalability
57
LMS Professional Monitoring System is designed
to scale from a single point to thousands of
points and still maintain the same look and feel.
Building 1
Building 2
Building 3
Central System
Redundancy
58
Redundant Data Acquisition (failover)
Automatic Recovery (fail-back)
No Loss of Existing Calculations,
Summations or Processes
Redundant Clients
No Operator Intervention Required
Mirrored Historical Data
59
Data Communication: Wireless Network
Eth
ern
et
LWS
Wireless
Adapter
Wireless
Adapter
Wireless
Adapter
Connectivity
The Lighthouse Monitoring
System is designed to meet all
your monitoring needs.
Connectivity:
4 – 20 mA
MODBUS
Ethernet
Digital Input
Digital Output
Thermocouple
RTD
OPC
Connectivity
The Lighthouse Monitoring System can be can send and or receive
data from other types of Building Automation, SCADA or Control
Based Systems.
Common Interface Between Systems Are:
OPC
MODBUS TCP or MODBUS ASCII
Profi Bus
Device Net
The database is ODBC/SQL Compliant
LWS
Database
ODBC
SQL
Compliant
Connectivity
Main Screen
63
Multilevel Maps
Drill Down Maps allow
you to see an overview
of the facility and then
status of a specific
room
Unique Sensor
Shapes
From Map to Graph
Lighthouse Worldwide Solutions CONFIDENTIAL 65
Simple Mouse Click
Navigation to the Data
You Want to See…
Logical System Structure
List Screen
Lighthouse Worldwide Solutions CONFIDENTIAL
View All Sensors Status
Real Time Color Status
Real Time Data Status
Location Name
Values
Date and Time
Sort by Status
Acknowledge an Alarm
Display a Trend
Disable/Enable Alarms
Configure
Locate a Sensor
Click n Go
68
Schedules Setup a scheduled event based
on date and time.
Turn on/off a pump
Automatically change alarm
limits
Trigger sampling recipes
Print Reports
Stop recording data
Status Screen
Lighthouse Worldwide Solutions CONFIDENTIAL 69
View All Sensors Status
Real Time Color Status
Real Time Data Status
Location Name
Values
Date and Time
Current/Historical Graphs
Alarm Acknowledgment
Mouse Click Menu
Selection Simplifies
Use…
Click n Go
Report Function
70
Conformance Report
Raw Data by Channel Size
Color Coded
Summary of Events
# of Measurements
# of Warnings
# of Alarms
Min
Max
Average
Mean
Standard Deviation
Graphs of Selected Points
Simplified Deployment
71
Templates and Recipes allow for easy and consistent
deployment of monitoring changes across multiple sites.
Export E-mail Import
Remote Desktop
USA
Singapore
Thailand
China
DROID Based Application
72
DROID Powered Tablet
DROID Powered Phone
Watch and Receive Your
System Information on
the go…
Installation
and
Service
ISO 21501 Calibration Standards
Improved Reproducibility
Greater Counting Accuracy
Increased Testing to Minimize Errors
Enhanced Correlation between
Instruments
ISO 21501 Summary:
Size Calibrated
Particle Count Verification
Size Resolution
False Count Rate Verification
Maximum Concentration Limit Verification
Flow Rate Verification
Sample Time Verification
Sample Volume Verification
Installation Services
Mounting Styles (Fixed Probes vs.
Movable Probes)
Probe Locations
Tool Integrated Probes
Wall Mounted Fixtures
Non-Viable & Viable Probes
Custom Fixtures & Conduits
Getting the utilities to the
instrumentation is key
NEMA 4X enclosures
Validation Services
Requirements Documents
Design Qualification
Installation Qualification
Operational Qualification
Performance Qualification
SOPs
Training Services
Monitoring System Training
User Level
Administer Level
Service
Calibration Training (Optional)
Contamination Training
Cleanroom Protocol Training
Contact us at 510-438-0500
or
www.golighthouse.com
Slide 78 Lighthouse Worldwide Solutions CONFIDENTIAL