liftstar hydraulic winch - zampini industrial...product parts information liftstar hydraulic winch...
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Product PartsInformation
Liftstar Hydraulic WinchModel LS2-600H and PS2–1000H
(Dwg. MHP2827)
Save These Instructions
R
Form MHD56360Edition 3February 201443801729© 2014 Ingersoll Rand
Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearestDistributor.For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.Manuals can be downloaded from http://www.ingersollrandproducts.com.The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate allwarranties.Original instructions are in English. Other languages are a translation of the original instructions.Refer all communications to the nearest Ingersoll Rand Office or Distributor.
Table 1: Product Information Manuals
Publication Part/Document Number Publication Part/DocumentNumber
Product Safety Manual (Non-Man Rider) MHD56250 Product Maintenance Information Manual MHD56361
Product Information Manual MHD56359
TABLE OF CONTENTS
Description Page No.
Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Winch Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Winch Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Disc Brake and Motor Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Reduction Gear Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Hose Connections Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Remote Control Valve Assembly and Parts List (Optional) . . . . . . . . . . . . . . . . . . . . . . . . .9
Remote Control Valve with ON/OFF Assembly Drawing and Parts List (Optional) . . .10
Free Spool Clutch Assembly Drawing and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Dwg. Name Page No.
.
(Dwg. MHP2826) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
.
(Dwg. MHP2824) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
(Dwg. MHP2825) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
(Dwg. MHP2846) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
(Dwg. MHP3401) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
(Dwg. MHP2823) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
(Dwg. MHP2620) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2 Form MHD56360 Edition 3
PARTS ORDERING INFORMATIONThese products are designed and constructed to provide long, trouble-free service.In time it may be necessary to order and install new parts to replace those that havebeen subjected to wear.
For your convenience and future reference, it is recommended that the followinginformation be recorded.
ModelNumber________________________________________________________
SerialNumber________________________________________________________
DatePurchase________________________________________________________
When ordering replacement parts, please specify the following:1. Complete model number and serial number as it appears on the data (name)
plate.2. Part number(s) and part description as shown in this manual.3. Quantity required.
The data (name) plate is located on the product.
NOTICE
• Continuing improvement and advancement of design may cause changesto this equipment which are not included in this manual. Manuals areperiodically revised to incorporate changes. Always check the manualedition number on the front cover for the latest issue.
• Sections of this manual may not apply to your product.• The use of other than genuine Ingersoll Rand replacement parts may result
in safety hazards, decreased performance and increased maintenance, andwill invalidate all warranties.
n Return Goods PolicyIngersoll Rand will not accept any returned goods for warranty or service unlessprior arrangements have been made and written authorization has been providedfrom the location the goods were purchased.
Products that have been modified without Ingersoll Rand approval, mishandled oroverloaded will not be repaired or replaced under warranty. A printed copy of thewarranty that applies to this product is provided inside the back cover of the productinformation manual or in some cases the parts manual.
n Disposal
When the life of the product has expired, it is recommendedthat it be disassembled, degreased and parts separated as tomaterials so that they may be recycled.
For additional information contact:
Ingersoll Rand20017 72nd Avenue SouthKent, WA 98032 USAPhone: (800) 483-4981 or Ingersoll RandDouai Operations529, Avenue Roger Salengro59450 Sin Le Noble, FrancePhone: (33) 03-27-93-08-08Fax: (33) 03-27-93-08-00
Form MHD56360 Edition 3 3
WINCH ASSEMBLY DRAWING
318
4
12
47
7
8
37
36
6
4443
10
9
48
546
45
834
35
40
41
11
5
11
(Dwg. MHP2826)
4 Form MHD56360 Edition 3
WINCH ASSEMBLY PARTS LIST
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
1 Capscrew 8 4102–2301 35 Guard (power head) 1 9644–0471
2 Lockwasher 8 4520–100636
Guard (short drum)1
7644–2141
3End Cover (Standard) 1 9644–2058 Guard (long drum) 7644–2142
End Cover (TD-20) 1 9644–2842 37 Capscrew 4 4120–1604
4 Plug 1 6696–2841 • 40 Wear Ring 2 9618–0058
5 Upright 2 9644–2054 • 41 Exhaust Washer 5 6760–0303
6 Bearing 1 5080–0016 43 Gear 1 9644–2060
7 Capscrew 4 4102–2501 44 Retainer Ring 1 4770–3050
8 Lockwasher 8 4520–1010
45
Spacer (188.5 mm [7.42 in.] short) 2 9644–2113
9 Wire Rope Anchor Wedge 1 9644–2079 Spacer (344.5 mm [13.6 in.] long) (Standard) 1 9644–2144
10Drum (155 mm [6 in.] short) 1 9644–2049 Spacer (344.5 mm [13.6 in.] long) (TD-20) 1 9644–2931
Drum (311mm [12.2 in.] long) 1 9644–208946
Spacer (188.5 mm [7.42 in.] short)2
9644–2056
11 Retainer Ring 2 4782–9332 Spacer (344.5 mm [13.6 in.] long) 9644–2143
18 Plug 1 6696–2941 47 Data (Name) Plate 1 66763141-R
34 Capscrew 4 4100–0401 48 Warning Tag 1 71060529
• Recommended spares.
Form MHD56360 Edition 3 5
DISC BRAKE AND MOTOR ASSEMBLY DRAWING AND PARTS LIST
2655
56
53
5857
59
60
61
62
63
64
65
66
67
68
69
72
7071
83
16
14
14
(Dwg. MHP2824)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
14 Plug 2 6511–0441 • 63 Backup Ring 1 5823–1629
• 16 ‘O’ Ring 1 5823–5229 • 64 ‘O’ Ring 1 5823–1429
• 26 Gasket 1 9644–1048 • 65 Backup Ring 1 5823–1529
53 Brake Housing Cover 1 9647–0112 66 Piston 1 9611–0010
55 Washer 4 4101–0601 67 Spring 12 6919–2232
56 Capscrew 4 4102–3001 68 Adapter, Motor 1 9644–0469
• 57 Drive Plate 4 6309–2432 69 Capscrew 11 4130–1906
• 58 Friction Plate 5 6309–2332 70 Lockwasher 2 4520–1012
59 Brake Reaction Plate 1 9611–0012 71 Capscrew 2 4100–3401
60 Splined Hub 1 9644–0470 72 Motor Assembly 1 6400–0144
61 Brake Housing 1 9611–0009 83 Key (Included with Motor Assembly) 1 Contact Factory
• 62 ‘O’ Ring 1 5823–1329
• Recommended spares.
6 Form MHD56360 Edition 3
REDUCTION GEAR ASSEMBLY DRAWING AND PARTS LIST
27 2322
15
24
24
2223
27
2630
31
2829
33
32
12
39
14
15
16 17
13
19
20
21
38
25
(Dwg. MHP2825)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
12 Retainer Ring 1 4770–0029 25 Spacer 1 9644–2059
13 Bearing 1 5080–0006 • 26 Gasket 1 9644–1048
14 Plug 1 6511–044127
Reducer Housing (Standard) 1 9644–1007
15 Reduction Gear End Cover 1 9644–2010 Reducer Housing (TD-20) 1 9644–1844
• 16 ‘O’ Ring 1 5823–5229 28 Needle Bearing 6 5656–2141
• 17 Oil Seal 1 5801–3430 29 Bearing Ring 6 5636–2041
19 Ring Gear 1 9644–1200 30 Spacer 3 9644–1047
20 Sliding Gear 1 9644–2011 31 Planet Gear 3 9644–1201
21 Bearing 1 5080–0005 32 Planet Gear Support 1 9644–0483
22 Capscrew 3 4132–6306 33 Planet Pin 3 9644–1046
23 Washer 3 4500–1105 38 Bearing 1 5080–0009
24 Capscrew 6 4133–2506 39 Bearing 1 5005–0006
• Recommended spares.
Form MHD56360 Edition 3 7
HOSE CONNECTIONS ASSEMBLY DRAWING AND PARTS LIST
85
9094
95
96
86 89
88
86
87
90
86
84
82
81
80
86
8598
85
86
92
99
93
99
98
90
86
91
(Dwg. MHP2846)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
80 Tube Assembly 1 9644–0480 90 Fitting, Adapter 2 6825–0428
81 Tube Assembly 1 9644–0481 91 Tubing 1 9644–0485
82 Fitting 2 6824–8828 92 Fitting 2 6825–0228
84 Capscrew 4 Contact Factory 93 Fitting, Connector 1 Contact Factory
85 Plug 3 Contact Factory 94 Control Valve Assembly 1 6846–5141
86 Fitting, Elbow 6 6824–8928 95 Lockwasher 2 4520–1008
87 Valve 1 Order item 98 96 Capscrew 2 4101–9201
88 Tubing 1 9644–0484 98 Counterbalance Valve 1 3598–0101
89 Fitting, Adapter 1 6825–5628 99 ‘O’ Ring 2 Contact Factory
8 Form MHD56360 Edition 3
REMOTE CONTROL VALVE ASSEMBLY AND PARTS LIST (OPTIONAL)
51
52
73
79
78
50
54
2
51
76
77
24
T P
2 4
T P
74
75
(Dwg. MHP3401)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
2 Lockwasher 4 4520–1006 74 Housing 1 9624–0371
50 Guard 1 9624–0358 75 Nut 4 4370–7611
51 Capscrew 8 4132–2606 76 Plate 1 9624–0372
52 Washer 4 4500–1106 77 Capscrew 4 4132–4306
54 Label, Directional 1 9624–0389 78 Fitting, Nipple 4 6814–0228
73 Hydraulic Control 1 9624–0373 79 Plug 2 Contact Factory
Form MHD56360 Edition 3 9
REMOTE CONTROL VALVE WITH ON/OFF ASSEMBLY DRAWING AND PARTS LIST (OPTIONAL)
2
T P
2 4
T P
24
398132
130
399
80
133
135
131
137
330
136
92
138
131
134
Hydraulic Valve HoseConnection Ports
(Dwg. MHP2823)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
8 Remote Control Valve Assembly 1 3624–0497 134 Hydraulic Control 1 9624–0373
2 Lockwasher 4 4520–1006 135 Housing 1 9624–0495
80 Fitting, Connector 2 6825–0228 136 Nut 4 4370–7611
92 Plug 2 6511–0741 137 Plate 1 9624–0498
130 Guard 1 9624–0358 138 Fitting, Nipple 4 6825–0528
131 Capscrew 8 4132–2606 330 Screw, Button Head 8 4120–1604
132 Washer 4 4500–1106 398 Control Valve “On - Off” 1 6849–2941
133 Label, Directional 1 9647–0182 399 Control Valve Support 1 9647–0108
10 Form MHD56360 Edition 3
FREE SPOOL CLUTCH ASSEMBLY DRAWING AND PARTS LIST
49
245
240
241
22
242 243
244
141
238 237236
246
247
248
251252
1 2
(Dwg. MHP2620)
ItemNo.
Descriptionof Part
TotalQty
PartNumber
ItemNo.
Descriptionof Part
TotalQty
PartNumber
200Free Spool Clutch Assembly (short drum)
19644–2076 241 Capscrew 1 4133–0506
Free Spool Clutch Assembly (long drum) 9644–2157 242 Cam 1 9644–2068
1 Capscrew 8 4102–2301 243 Spring 1 9644–2075
2 Lockwasher 8 4520–1006 244 Spindle 1 9644–2067
49 Retainer Ring 1 4770–3032245
Shaft (short drum)1
9644–2070
141 Bushing 2 5900–8826 Shaft (long drum) 9644–2126
235 Capscrew 1 4132–6303 246 Spring Stopper 1 9644–2069
236 Pin 1 4650–6820 247 Spring 1 6918–8932
237 Lever 1 9644–2149 248 Retainer Ring 1 4770–0014
238 Knob 1 6956–6232 251 Bearing 1 5015–0001
240 Locknut 1 4370–7211 252 Retainer Ring 1 4770–0012
Form MHD56360 Edition 3 11