lh-series electrical manual - perpa makina€¦ · electrical box layout lh500/630 date ed....

LITZ HITECH CORP.

LH-SERIES ELECTRICAL MANUAL

18i/0i/31i-SERIES

P/N: 1W80G2005A0

LITZ HITECH CORP.

LH-SERIES 電子手冊

18i/0i/31i-SERIES

P/N: 1W80G2005A0

10 76 8 93 42 5

LITZ HITECH CORP.Title

Electrical Box layout LH500/630 Date

Ed. Changlee

2013/3/6

A01

Total

Next

62

Appr

Original

Page

A02

PN 1W80G2005A0

AC REACTOR

[MC2]

QCQBQA TSR

TB2-11~16[SUD1]

K1 K2 K3 K4 K6 K8 K9K1-

Q1 Q2 Q3 Q5 Q8 Q9

CB106

V3D2

AVR3350W

AVR2100W

[ ] :Option Function

150W

V3D1 V6D3

V6D1 V6D2

CB107

CB104 CB105 J146V1

Q1-

K10

Q10

K11

Q11

[MC1]

QD

[APC

]

K1A

MAG.R Power suppySpindleZ/BX/YMAG

I/O UNIT DVFD-E

BAT

PE

BR

RB

[EM

G]

[DO

OR

]

KA07

[03A2]

L1

KA49[KA53][KA54]

KA01/02/03/04 KA09/11/13

KA10/12/14/15/16/19KA21/22/23/24/25/26

KA20/47/48KA05/06/07/08

KA57/58/59/60KA61/62/63/64

KA37/38/39/40/41/42KA43/44/45/46/55/56

KA25/26/18/*

K5 1

1

AVR1

[NC

4]

10 76 8 93 42 5


Electrical Box layout LH800 Date

Ed. Changlee

2013/3/6

A02

Total

Next

62

Appr

Original

Page

B01

PN 1W80G2005A0

AC REACTOR

[MC2]

QCQBQA TSR

TB2-11~16[SUD1]

CB106

V3D2

AVR3350W

AVR2100W

[ ] :Option Function

150W

V3D1 V6D3

V6D1 V6D2

CB107

CB104 CB105 J146V1

[MC1]

QD

[APC

]

K1A

MAG.R Power suppySpindleZ/BX/YMAG

I/O UNIT

BAT

PE

[EM

G]

[DO

OR

]

[03A2]

L1

[KA53][KA54]

KA01/02/03/04 KA09/11/13

KA10/12/14/15/16/19KA21/22/23/24/25/26

KA20/47/48KA05/06/07/08

KA57/58/59/60KA61/62/63/64

KA37/38/39/40/41/42KA43/44/45/46/55/56

KA25/26/18/*

AVR1

[V6D4]

KA27/28/29/30KA31/32/33/34

[03A1]

KA29/30/*/*

APC

K1 K2 K3 K4K4-

K6 K8 K9K1-

Q1 Q2 Q3 Q5 Q8 Q9Q1-

K10

Q10

K11

Q11

K3-1 1

Q3-1

K5 1

1

[NC

4]

APC.R

10 76 8 93 42 5


NC system Date

Ed. Changlee

2013/3/6

B01

Total

Next

62

Appr

Original

Page

B02

PN 1W80G2005A0

NC EQUIPMENTMDI UNIT

RS-232-C

OPERATOR'S I/O MODULE

OPERATIONS PANEL

MANUAL PULSE GENERATOR BR1

SPINDLE AMP

I/O MODULE

MAG AMP

SERVO AMP

RJ45

Interface

CA555

JD7A

JD36A

CK1

XS31

CPD1(OUT)JD36A

CPD1JD44A

2

CE53

CE54

JD36A

CE53

CE54

XS31

JD1B

JD1A

CB150-1

CB150-2

CB150-3

CB150-4

JD1A

COP10A

CPD1(IN)1

RJ45

RJ45

Black0.75 mm²

Black0.75 mm²

TB2-2 / C02.6

CB104 /

CB105 /

CB106 /

CB107 /

JD1B

B03.3

JD7B / B02.2

COP10B / B02.2

TB2-1 / C02.6

10 76 8 93 42 5


Inverter connection Date

Ed. Changlee

2013/3/6

B02

Total

Next

62

Appr

Original

Page

B03

PN 1W80G2005A0

POWER SUPPLY

SPINDLE AMP U / V / W SPINDLE METER[LOAD & RPM]

SPINDLE SENSORORIENTATION

SERVO AMP

SERVO AMP

NC EQUIPMENT

NC EQUIPMENT

Z-AXIS ENCODER

B-AXIS ENCODER

X-AXIS ENCODER

Y-AXIS ENCODER

Y-AXIS BRAKE

Y-AXIS POWER

X-AXIS POWER

Z-AXIS POWER

B-AXIS POWER

SPINDLE ENCODER

SPINDLE POWER

New Amp type

Z/B

X/Y

(RB)

New Amp type

CX31

CX42

2

L1

TB1 CX2A

JA7B

CX2B

JYA2

TB1 CX2A

TB1

JY1

JYA3

COP10B

CX2B

JF1

TB1 CX2A

TB1

CZ2L

JF2

CZ2M

CX2BTB1

COP10B

JF1

CZ2L

JF2

CZ2M

COP10A

COP10A

1

CX2A

3

3

A1 A2

-K1A

1 2 /C01.33 4 /C01.35 6 /C01.3

1

CX1A

2

COMNO

/C20.6

-KR01_1

CXA2D

CX48

L1

L2

L3

B2

A2

B1

A1

A3A1

CX37

L2

L3

COP10B

COP10A

QB-4/C01.6

L1 / B02.5

JD7B/B01.6

COP10B/B01.3

KA32-NO/L11.6BATTERY /

QB-2/C01.6

KA32-0V/L11.6

L2 / B02.5L3 / B02.5

TB2-11/C02.8

TB2-13/C02.7

L1 / B02.5L2 / B02.5L3 / B02.5

AVR3/-V / C03.6

AVR3/+V / C03.5AVR3/+V / C03.5

AVR3/-V / C03.6

CX37-A3/C20.8CX37-A1/C20.8

10 76 8 93 42 5


Inverter connection Date

Ed. Changlee

2013/3/6

B03

Total

Next

62

Appr

Original

Page

C01

PN 1W80G2005A0

MAG AMPMAG AXIS ENCODER

MAG AXIS POWER

APC AMPAPC AXIS ENCODER

APC AXIS POWER

I/O MODULE

REACTOR

External I/O

Dischange Impedance

REACTOR

Dischange Impedance(Alarm)

External I/O

Dischange Impedance

Dischange Impedance(Alarm)

L1/L2/L3

L1/L2/L3

CX19A/B

JF1

JD1A

CZ5

CX5X

CZ4

CZ6

JA72

JD1B

CX19A/B

JF1

JD1A

CZ5

CX5X

CZ4

CZ6

JA72

JD1B

CXA20

CXA20

CX302

3COMNO

/C20.8

-KR01_2

CX302

3COM1NO1

/C20.8

-KR01_2

A1

A2

A1

A2

JD1BB01.2

/

/

/

/

AVR3/+V/C03.5

BATTERY1/

BATTERY2/

/

/

/

/

AVR3/-V/C03.6

AVR3/+V/C03.5AVR3/-V/C03.6

10 76 8 93 42 5


Main circuit 415/380/220Vac Date

Ed. Changlee

2013/3/6

C01

Total

Next

62

Appr

Original

Page

C02

PN 1W80G2005A0

380/415 VAC50/60Hz

circuitMachine 220Vac Servo control

motorMachine side Machine side

modulePower supply

-QF1FILTER

OPTION

User power

CAUTION

Remains energized when mainswitch is opened

circuit motor[option]

Power supplycheck

1L1

2R

3L2

4S

5L3

6T

-QS1Mian SW

220R

380R

220S

380S

220T

380T

-T142KVA

Transform

1

2

3

4

5

6

-L1AC RECATOR

1

2

3

4

-QB10A

1

2

3

4

5

6

-QC20A

1

2

3

4

5

6

-QD20A

2

LOAD

4 6

1 3

LINE

5

COM

NO

-KR03/C20.2

Black14 mm²

Black14 mm²

Green14 mm²

Black14 mm²

1

2

-K1A/B02.1

3

4

5

6

1

2

-K2A3

4

5

6

X1 R

S

T

Black14 mm²

Black3.5 mm²

Black5.5 mm²

Black5.5 mm²

Black14 mm²

Black14 mm²

Black0.75 mm²

Black1.25 mm²

Black2.0 mm²

Black2.0 mm²

Black3.5 mm²

Black3.5 mm²

1

2

-QA10A

3

4

5

6

Black0.75 mm²

Black14 mm²

QC

-2C

10.0

QC

-4C

10.0

QC

-6C

10.0

QD

-2C

12.8

QD

-4C

12.8

QD

-6C

12.8

QB-

2B0

2.3

QB-

4B0

2.3

L1C

01.3

L2C

01.3

L3C

01.3

TB2-

11C

02.8

TB2-

12C

02.8

TB2-

13C

02.7

L1C

01.3

L2C

01.3

L3C

01.3

L1 L2 L3 PE

PE

R

S

T

10 76 8 93 42 5


Main circuit 220Vac and 24Vdc Date

Ed. Changlee

2013/3/6

C02

Total

Next

62

Appr

Original

Page

C03

PN 1W80G2005A0

TB2-11

B02.1C01.4C03.0L02.0L01.0

TB2-12

C01.4C03.0L02.0L01.0

TB2-13

B02.1C01.5L02.0L01.0

TB2-1

B01.4C03.1TB2-2

B01.4C03.1

TB2-3

C20.2C03.3E01.0E04.0E07.0E10.0S03.3S04.5S07.1S08.1S09.1L10.0L11.0L12.0L13.0L14.0

TB2-4

C20.0C03.4E01.0E04.0E07.0E10.0S03.3S04.5S07.1S08.1S09.1L10.0L11.0L12.0L13.0L14.0E20.0E22.0E24.0E26.0

TB2-11

TB2-12

TB2-13

TB2-1

TB2-2

TB2-3

TB2-4

10 76 8 93 42 5


Machine 220Vac Circuit Date

Ed. Changlee

2013/3/6

C03

Total

Next

62

Appr

Original

Page

C10

PN 1W80G2005A0

control power1.MAG servo

2.APC servo

3.ZF control

control power

4.NC control power

L1

V+

L2

COM

-AVR1150W

L1

V+

L2

COM

-AVR2100W

COM

NO

-KR02/C20.1

COM1

NO1

-KR02/C20.1

L1

V+

L2

COM

-AVR3350W

TB2-1 TB2-2 TB2-3 TB2-4

PE PE PE

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Blue0.75 mm²

Blue0.75 mm²

Blue0.75 mm²

Black0.75 mm²

white0.75 mm²

white0.75 mm²

white0.75 mm²

white0.75 mm²

white0.75 mm²

Black0.75 mm²

TB2-

1C

02.6

TB2-

2C

02.6

TB2-

4C

02.5

TB2-

3C

02.5

AVR

3/-V

B02.

6B0

2.6

B03.

1B0

3.1

S02.

1

AVR

3/+V

B02.

6B0

2.6

B03.

1B0

3.1

S02.

1

TB2-11/C02.8

TB2-12/C02.8

PE PE PE

TB2-11

TB2-12

10 76 8 93 42 5


Motor 220Vac Date

Ed. Changlee

2013/3/6

C10

Total

Next

62

Appr

Original

Page

C11

PN 1W80G2005A0

OIL COOLER COOLANT CHIP SCREW1 UNIT

HBO-250 600W 550W LH-500/630 200W/1.3ALH-800 400W 2.3A

CHIP SCREW2 UNIT

LH-800 400W 2.3A

1

2

-K1/L01.2

3

4

5

6

U V W PE

-M1 M1~

1

2

3

4

5

6

-Q1/L01.2

4.5A

1

2

-K2/L01.4

3

4

5

6

U V W PE

-M2 M1~

1

2

3

4

5

6

-Q2/L01.4

3.2A

1

2

-K3/L01.4

3

4

5

6

U V W PE

-M3M1~

1

2

3

4

5

6

-Q3/L01.4

1.3A/2.3A

1

2

-K4/L01.4/L01.5

3

4

5

6

1

2

-K3-1/L01.5/L01.6

3

4

5

6

U V W PE

-M3-1M1~

1

2

3

4

5

6

-Q3-1/L01.5

2.3A

-C1 -C3 -C3-1

1

2

-K4-1/L01.5/L01.6

3

4

5

6

-C2

Black3.5 mm²

400V4x1.25

PVCW1 BR BK BU YLGN

-X54 1 2 3 4

Black3.5 mm²

YEGN1.25 mm²

YEGN1.25 mm²

YEGN1.25 mm²

YEGN1.25 mm²

Black3.5 mm²

Black3.5 mm²

Black3.5 mm²

Black3.5 mm²

Black3.5 mm²

400V4x1.25

PVCW2 BR BK BU YLGN

400V4x1.25

PVCW3 BR BK BU YLGN

400V4x1.25

PVCW4

Black1.25 mm²

Black1.25 mm²

Black1.25 mm²

Black1.25 mm²

BR BK BU YLGN

QC-2C11.0

QC-4C11.0

QC-6C11.0

QC-2/C01.7

QC-4/C01.7

QC-6/C01.7

PE PE PE PE

10 76 8 93 42 5


Motor 220Vac Date

Ed. Changlee

2013/3/6

C11

Total

Next

62

Appr

Original

Page

C12

PN 1W80G2005A0

WASHDOWN HYDRAULIC

550W /3.2A 3.2KW[OPTION]

CHIP CONVEYOR UNIT1/8HP

Control Box

LH-500 9ALH-630 10ALH-800 16A

1

2

-K8/L01.8

3

4

5

6

U V W PE

-M8M1~

1

2

3

4

5

6

-Q8/L01.8

3.2A

1

2

-K9/L01.1

3

4

5

6

U V W PE

-M9M1~

1

2

3

4

5

6

-Q9/L01.1

9A/10A/16A

-C8 -C9

X8 1 2 3 PE

1

2

-K5/L01.7/L01.6

3

4

5

6

U V W PE

-M5 M1~

-C5

X5 1 2 3 PE

1

2

-K6/L01.6/L01.7

3

4

5

6

1

2

3

4

5

6

-Q5/L01.6

1.6A

1

2

3

4

5

6

OVERLOAD11.3A

1

2

OFF/C20.1

3

4

5

6

R

U

FORS

V

REV

Black1.25 mm²

Black1.25 mm²

400V4x1.25

PVCW5

400V4x1.25

PVCW6

400V4x2.0PVC

W7

YEGN1.25 mm²

YEGN1.25 mm²

BR BK BU YLGN

BR BK BU YLGN BR BK BU YLGN

QC-2/C10.9 QC-2S05.2

QC-4/C10.9 QC-4S05.2

QC-6/C10.9 QC-6S05.2

PE PE PE

10 76 8 93 42 5


Motor 220Vac Date

Ed. Changlee

2013/3/6

C12

Total

Next

62

Appr

Original

Page

C20

PN 1W80G2005A0

ZF SPINDLE C.T.S. C.T.S. SUB[OPTION] [OPTION]

[OPTION]

HBO-750 1900W 11AHBO-1000 2700W 15A 18bar 2.2KW 11A

ECO 1.5KW 8A

42bar 3.8KW 16A

530W

OIL COOLER

1

2

-K1-1/L01.3

3

4

5

6

U V W PE

-M1-1 M1~

1

2

3

4

5

6

-Q1-1/L01.3

11A/15A

1

2

-K10/L02.1

3

4

5

6

U V W PE

-M10M1~

1

2

3

4

5

6

-Q10/L02.1

8A/11A/16A

-C1-1 -C10

U V W PE

-M11 M1~

1

2

3

4

5

6

-Q11/L02.2

2.8A

-C11

1

2

-K11/L02.2

3

4

5

6

X10 1 2 3 PE X11 5 6 7 PE

Black3.5 mm²

Black3.5 mm²

Black3.5 mm²

400V4x1.25

PVCW8

400V4x1.24

PVCW9

400V4x1.25

PVCW10BR BK BU YLGN BR BK BU YLGN BR BK BU YLGN

BR BK BU YLGN BR BK BU YLGN

400V4x1.25

PVC-W11

400V4x1.25

PVC-W12

QD-2C01.8

QD-4C01.8

QD-6C01.9

QD-2

QD-4

QD-6

PE PE PE

10 76 8 93 42 5


Power circuit ON/OFF/EMG Date

Ed. Changlee

2013/3/6

C20

Total

Next

62

Appr

Original

Page

D01

PN 1W80G2005A0

Operation PANEL ATC1 Panel ATC2 Panel APC Panel

for CE

-J146V1

Amp CX37

Emergency signal

11

12

SB05OFF

13

14

SB04ON

COM1

NO1

-KR03/C20.2

A1

A2

-KR02

NOCOM /C03.1NO1COM1 /C03.3

A1

A2

-KR03

NOCOM /C01.5NO1COM1 /C20.2

1 2

S7

1 2

S8

1 2

S9

1 2

S10

TB2-5 TB2-6 TB2-7 TB2-8

0V

+24V

ON

OFFCOM

COM

GN0.5 mm²

Blue0.5 mm²

BK0.5 mm²

BU0.5 mm²

BR0.5 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

A1

A2

-KR01_1

NOCOM /B02.2

A1

A2

-KR01_2

NOCOM /B03.1NO1COM1 /B03.1

TB2-10

EMG

AVR2/+24V

TB2-4/C02.5

TB2-3C02.5

CX37-A1

B02.3

CX37-A3B02.3

CB105-A08

10 76 8 93 42 5

LITZ HITECH CORP.Title Operation Panel Input

X52.0-X52.7Date

Ed. Changlee

2013/3/6

D01

Total

Next

62

Appr

Original

Page

D02

PN 1W80G2005A0

I/O MODULE

CE53

MD1CYCLE MD4FEED ROV2MD2 ROV1

MODE SELECT RATE SELECT

CONTROL PANEL

START HOLD

JOEMD1 MD2 MD40 0 01 0 0AUTO

1 1 0DNC100STEP

1 10MODE

1 11EDIT

1 00HANDLE

110ZRN

LOWROV1 ROV2

0 01 025

1 11001050

X52.0 X52.1 X52.2 X52.3 X52.4 X52.5 X52.6 X52.7

A02 B02 A03 B03 A04 B04 A05 B05

13

14

SB611

12

SB7

D

S02

F BA FA

D

S01

Blue0.5 mm²

24V / D02.9

10 76 8 93 42 5


X53.0-X53.7Date

Ed. Changlee

2013/3/6

D02

Total

Next

62

Appr

Original

Page

D03

PN 1W80G2005A0

I/O MODULE

CE54

SOV1 UNCLAMPKEY

SPINDLE OVERRIDE

CONTROL PANEL

KEY POWER ON POWER OFFPROTECER

PLC RDYSOV2 SOV4 PROGRAM PROTECER PROTECER

50SOV1 SOV2 SOV4

0 0 01 0 060

1 1 08010090

1 10100

1 11120

1 0070

110110

X53.0 X53.1 X53.2 X53.3 X53.4 X53.5 X53.6 X3.7

A02 B02 A03 B03 A04 B04 A05 B05

D

S04

F BA

13

14

S113

14

S213

14

S313

14

S413

14

S5

Blue0.5 mm²

24V / D01.9

10 76 8 93 42 5


Electrical Box layout LH500/630 Date

Ed. Changlee

2013/3/6

D03

Total

Next

62

Appr

Original

Page

D10

PN 1W80G2005A0

MAIN OPERATOR'S PANEL X56.0-X62.7

10 76 8 93 42 5


Y36.0-Y36.7Date

Ed. Changlee

2013/3/6

D10

Total

Next

62

Appr

Original

Page

D11

PN 1W80G2005A0

I/O MODULE

CE53

CYCLE -4 -XFEED +Z -Y +X RAPID

LED LEDLED LED LED LED LED LED

CONTROL PANEL

START HOLD

A07 B07 A08 B08 A09 B09 A10 B10

Y36.0 Y36.1 Y36.2 Y36.3 Y36.4 Y36.5 Y36.6 Y36.7

H02H01 H03 H04 H05 H06 H07 H08

0VD11.9

10 76 8 93 42 5


Y37.0-Y37.7Date

Ed. Changlee

2013/3/6

D11

Total

Next

62

Appr

Original

Page

D12

PN 1W80G2005A0

I/O MODULE

CE53

BLOCK ERN +Y -Z SINGLE OPTION DRYRUNLED LED LED

LEDSKIP

LEDLED START

CONTROL PANEL+4

BLOCKLED

STOPLED

A11 B11 A12 B12 A13 B13 A14 B14

Y37.0 Y37.1 Y37.2 Y37.3 Y37.4 Y37.5 Y37.6 Y37.7

H10H09 H11 H12 H13 H14 H15 H16

0VD10.9

10 76 8 93 42 5


Y38.0-Y38.7Date

Ed. Changlee

2013/3/6

D12

Total

Next

62

Appr

Original

Page

D13

PN 1W80G2005A0

I/O MODULE

CE53

AUTO SCREWLOCK

AUX MANUAL WASH ABS

LED LEDLCOK

LEDCOOLANT

LEDLED CCW

CONTROL PANEL

LOCK COOLANTLED

DOWNLED

Z-AXIS MACHINE

LED

A15 B15 A16 B16 A17 B17 A18 B18

Y38.0 Y38.1 Y38.2 Y38.3 Y38.4 Y38.5 Y38.6 Y38.7

H18H17 H19 H20 H21 H22 H23 H24

0VD13.9

10 76 8 93 42 5


Y39.0-Y39.7Date

Ed. Changlee

2013/3/6

D13

Total

Next

62

Appr

Original

Page

D14

PN 1W80G2005A0

I/O MODULE

CE54

AIR SPINDLEPROGRAM AUTO SPINDLE C.T.S.

LEDLED RESTART

LED

BLASTLED

LED ORIENT

CONTROL PANEL

CW POWERLED

RESELLED

SCREW WORK

LED OFF

A07 B07 A08 B08 A09 B09 A10 B10

Y39.0 Y39.1 Y39.2 Y39.3 Y39.4 Y39.5 Y39.6 Y39.7

H26H25 H27 H28 H29 H30 H31 H32

0VD12.9

10 76 8 93 42 5


Y40.0-Y40.7Date

Ed. Changlee

2013/3/6

D14

Total

Next

62

Appr

Original

Page

D15

PN 1W80G2005A0

I/O MODULE

CE54

SPINDLESPINDLE ATC OILSTOP CCW

LEDCOOLER ALARM

CONTROL PANEL

READYLED

SPINDLE

LED ALARMLED

LED

SPINDLE

LEDCW

A11 B11 A12 B12 A13 B13 A14 B14

Y40.0 Y40.1 Y40.2 Y40.3 Y40.4 Y40.5 Y40.6 Y40.7

H34H33 H35 H36 H39 H40

0VD15.9

10 76 8 93 42 5


Y41.0-Y41.7Date

Ed. Changlee

2013/3/6

D15

Total

Next

62

Appr

Original

Page

D16

PN 1W80G2005A0

I/O MODULE

CE54

AIR EMG POWERLOW LOW

LED

CONTROL PANEL

STOPLUBE

LEDONLEDLED

COOLANT

LEDLOW

HANDLE PLC

LEDLED READY

POWER

LEDOFF

A15 B15 A16 B16 A17 B17 A18 B18

Y41.0 Y41.1 Y41.2 Y41.3 Y41.4 Y41.5 Y41.6 Y41.7

H42H41 H43 H44 H47 H48H45 H46

0VD14.9

10 76 8 93 42 5


Y42.0-Y42.7Date

Ed. Changlee

2013/3/6

D16

Total

Next

62

Appr

Original

Page

E01

PN 1W80G2005A0

I/O MODULE

CE54

OILTOOL TOOL

DATA2

CONTROL PANEL

TOOLDATA1

WATERLEDCLOCKENABLE

TOOL +5LEDLED-5

LEDRSTR

A19 B19 A20 B20 A21 B21 A22 B22

Y42.0 Y42.1 Y42.2 Y42.3 Y42.4 Y42.5 Y42.6 Y42.7

H50H49 H51 H5213

14

13

14

13

14

13

14

0V

10 76 8 93 42 5


Input CB104 X4.0-X4.7 Date

Ed. Changlee

2013/3/6

E01

Total

Next

62

Appr

Original

Page

E02

PN 1W80G2005A0

I/O MODULE

CB104

SENSOR 2ATC DOOR ARM CWSENSOR 1 SKIPCHECK (UNCLAMP)

SENSOR 3(ORIGINAL)

ARM CCW(DETA)(BRAKE)

SENSOR(DETA)

HydraulicHIGHT.p

X4.0 X4.1 X4.2 X4.3 X4.4 X4.5 X4.6 X4.7

A02 B02 A03 B03 A04 B04 A05 B05

13

14

-SQ0213

14

-SQ0313

14

-SQ0413

14

-SQ0513

14

-SQ07

2

3

1

-B01+ -

13

14

-SQ06

Blue0.5 mm²

Blue0.5 mm²

White0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

CB104-COME02.0

CB104-0VE02.0

SKIPS04.5

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E02

Total

Next

62

Appr

Original

Page

E03

PN 1W80G2005A0

I/O MODULE

CB104

MAG PANELHave TOOL TAKE TOOL AUTO/MANUAL

MAG PANELCW BUTTON

BACK TOOLSENSORSENSOR

MAG panel

Take tool panel

KEY SW.

MAG PANELCCW BUTTON

MAG TOOLCOUNTER SENSOR

X5.0 X5.1 X5.2 X5.3 X5.4 X5.5 X5.6 X5.7

A06 B06 A07 B07 A08 AB08 A09 B09

13

14

-SQ0913

14

-SQ1513

14

-SQ1613

14

-SQ14

MAN

COM

AUTO

-KE11

MAN

COM

AUTO

-KE11A

COM

NO

-KE12

COM

NO

-KE12A

COM

NO

-KE13

COM

NO

-KE13A

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

CB104-COM/E01.9

CB104-0V/E01.9

CB104-COME03.0

CB104-0VE03.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E03

Total

Next

62

Appr

Original

Page

E04

PN 1W80G2005A0

I/O MODULE

CB104

MagazineARM SWINGALARM SENSORAT SPINDLE OUT TOOL

APC DOORCLOSE

ARM SWINGAT MAG

ARMIN TOOL

APC DOOROPEN

LH-1000 LH-1000

OIL COOLER

OIL COOLER

OIL COOLERZF SPINDEL

[OPTION]

MAG-DOORPUTTON

ARMDoor open

Button

X6.0 X6.1 X6.2 X6.3 X6.4 X6.5 X6.6 X6.7

A10 B10 A11 B11 A12 B12 A13 B13

13

14

-SQ1713

14

-SQ1813

14

-SQ1913

14

-SQ2013

14

-SQ2313

14

-SQ22COM

NO

-ST24A

COM

NO

-ST24

13

14

-S12

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

CB104-COM/E02.9

CB104-0V/E02.9

CB104-COM

CB104-0V

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E04

Total

Next

62

Appr

Original

Page

E05

PN 1W80G2005A0

I/O MODULE

CB105

ARM LUBEAPC GUARDUNCLAMP(BEI JYU)

SPINDLE CLAMPBUTTON

ARM CLAMPPRESSURE LOW

LUBE LOW SPINDLEAIRPRESSURE LEVEL

X7.0 X7.1 X7.2 X7.3 X7.4 X7.5 X7.6 X7.7

A02 B02 A03 B03 A04 B04 A05 B05

24V

NO

-SQ27COM

NO

-ST28COM

NO

-ST2941

42

-D020V

NO

24V

-SQ310V

NO

24V

-SQ3211

12

-ST30

Blue0.5 mm²

Blue0.5 mm²

White0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

CB105-COME05.0

CB105-0VE05.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E05

Total

Next

62

Appr

Original

Page

E06

PN 1W80G2005A0

I/O MODULE

CB105

MIST LOWCHIP CONVEYORUNCLAMPINTERLCOK

B AXISCLAMP

SIDE DOOR MAG DOOR B AXISEMERGENCYOPENCW BUTTON

CHIP CONVEYORCCW BUTTON

MAG DOOR1

MAG DOOR2

SENSOR SENSOR

Emergency signal

X8.0 X8.1 X8.2 X8.3 X8.4 X8.5 X8.6 X8.7

A06 B06 A07 B07 A08 B08 A09 B09

COM

NO

-ST3641

42

-D01COM

NO

-SL38A

COM

NO

-SL38

0V

NO

24V

-SQ390V

NO

24V

-SQ40

0.5Blue

0.5Blue

0.5Blue

0.5Blue

0.5Blue

0.5Blue

0.5Blue

CB105-COM/E04.9

CB105-0V/E04.9

CB105-COME06.0

CB105-0VE06.0

TB2-10

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E06

Total

Next

62

Appr

Original

Page

E07

PN 1W80G2005A0

I/O MODULE

CB105

B AXISX AXIS SIDEDOOR

Z AXIS COOLANT Auto keyALARM

Y AXIS

OPENDECDECDECDEC UL

FRONTDOORCLOSE

X9.0 X9.1 X9.2 X9.3 X9.4 X9.5 X9.6 X9.7

A06 B06 A07 B07 A08 B08 A09 B09

33

34

-D0233

34

-D010V

NO

24V-SQ44COM

NC

-KEY1

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

CB105-COM/E05.9

CB105-0V/E05.9

CB105-COM

CB105-0V

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E07

Total

Next

62

Appr

Original

Page

E08

PN 1W80G2005A0

I/O MODULE

CB106

DEVICE BMMC1 HYDRAULICLOCKBUTTON

2nd THLSAPCMMC2LOW MODULE INTERLCOK-3

APC STP PRESSUREHIGH MODULE

DEVICE ABUTTON

X10.0 X10.1 X10.2 X10.3 X10.4 X10.5 X10.6 X10.7

A02 B02 A03 B03 A04 B04 A05 B05

13

14

-MC1/L02.5

13

14

-MC2/L02.5

COM

NO

-SL53COM

NO

-SL551

2

-ST56

Blue0.5 mm²

Blue0.5 mm²

White0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

CB106-COME08.0

CB106-0VE08.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E08

Total

Next

62

Appr

Original

Page

E09

PN 1W80G2005A0

I/O MODULE

CB106

APC DOWNREMOVE AIR TIGHTHOME SW.M75

PALLET AREMOVETOOL IN IN WORK SCOPE

APC STP PRESSURETOOL

APC UPM74

(BEI JYU) FOOT SW.

PALLET BIN WORK SCOPE

X11.0 X11.1 X11.2 X11.3 X11.4 X11.5 X11.6 X11.7

A06 B06 A07 B07 A08 B08 A09 B09

COM

NO

-SL6324V

NO

-SQ57COM

NO

-SF5824V

NO

-SQ5924V

NO

-SQ6024V

NO

-SQ6124V

NO

-SQ62COM

NO

-SP64 P

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

CB106-COM/E07.9

CB106-0V/E07.9

CB106-COME09.0

CB106-0VE09.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E09

Total

Next

62

Appr

Original

Page

E10

PN 1W80G2005A0

I/O MODULE

CB106

REMOVEAPC GUARD C.T.S LOWTOOL

C.T.S DIRTYPALLET CLAMPDOOR LS. WATER LEVEL PRESSUREPRESSURE LOW

MAH HAVETOOL

GRATING MANUAL

C.T.S HIGHWATER LEVEL

C.T.S LOW

X12.0 X12.1 X12.2 X12.3 X12.4 X12.5 X12.6 X12.7

A10 B10 A11 B11 A12 B12 A13 B13

24V

NO

-SQ6724V

NO

-SQ68COM

NO

-SP72 P

1

2

-ST66COM

NO

-ST69COM

NO

-ST71COM

NO

-SF70

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

CB106-COM/E08.9

CB106-0V/E08.9

CB106-COM

CB106-0V

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E10

Total

Next

62

Appr

Original

Page

E11

PN 1W80G2005A0

I/O MODULE

CB107

PALLET ARM CWB IN

ATC POCKETC1.IN

BUTTON

ARM CCWUNCLAMPPOCKET PALLET

BUTTONA IN

MAG POCKETC2.OUT

(BEI JYU)(BEI JYU)

POCKET CLAMP

APC panel

X13.0 X13.1 X13.2 X13.3 X13.4 X13.5 X13.6 X13.7

A02 B02 A03 B03 A04 B04 A05 B05

24V

NO

-SQ7524V

NO

-SQ76COM

NO

-PB74COM

NO

-PB7324V

NO

-SQ7924V

NO

-SQ80

Blue0.5 mm²

Blue0.5 mm²

White0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

CB107-COME11.0

CB107-0VE11.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E11

Total

Next

62

Appr

Original

Page

E12

PN 1W80G2005A0

I/O MODULE

PALLET OKATC CHANGEDOOR CLOSE

(GI FU)

MAG CYCLEAPC ATC CHANGE

DOOR SLOW OPENATC CHANGEDOOR OPEN

APC SW

AUTO OR MANUAL

CB107

ATC CHANGEDOOR SLOW CLOSE

(GI FU)(GI FU) (GI FU) STARTCYCLE STANDBY

BUTTONSTARTKEY OF

APC panel

X14.0 X14.1 X14.2 X14.3 X14.4 X14.5 X14.6 X14.7

A06 B06 A07 B07 A08 B08 A09 B09

24V

NO

-SQ8324V

NO

-SQ8424V

NO

-SQ8124V

NO

-SQ8213

14

-PB86MAN

COM

AUTO

-KE88

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

CB107-COM/E10.9

CB107-0V/E10.9

CB107-COME12.0

CB107-0VE12.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E12

Total

Next

62

Appr

Original

Page

E20

PN 1W80G2005A0

I/O MODULE

ATLM UPZF-HIGHZF-LOWSINGAL

ZF-BOXPRESSURE LOW

ARM

CB107

SENSOR CLAMP/UNCLAMPSINGALATLM DOWN

SENSOR

ZF-LS

X15.0 X15.1 X15.2 X15.3 X15.4 X15.5 X15.6 X15.7

A10 B10 A11 B11 A12 B12 A13 B13

COM

NO

-ZF-HIGHCOM

NO

-ZF-LOW

4 6

5

24V

NO

-SQ9424V

NO

-SQ95COM

NO

-SP92 P

Blue0.75 mm²

Blue0.5 mm²

Blue0.75 mm²

CB107-COM/E11.9

CB107-0V/E11.9

CB107-COM

CB107-0V

10 76 8 93 42 5


Output CB104 Y0.0-Y0.7 Date

Ed. Changlee

2013/3/6

E20

Total

Next

62

Appr

Original

Page

E21

PN 1W80G2005A0

I/O MODULE

CB104

OIL COOLER CONVEYOR CW WASHDOWNCOOLANT SCREW CW SCREW CCW CONVEYOR CCW ARM CW[BEI JYU]

A16 B16 A17 B17 A18 B18 A19 B19

Y0.0 Y0.1 Y0.2 Y0.3 Y0.4 Y0.5 Y0.6 Y0.7

A1

A2

-KA01

NOCOM /L01.2

A1

A2

-KA02

NOCOM /L01.4

A1

A2

-KA03

NOCOM /L01.4

A1

A2

-KA04

NOCOM /L01.5

A1

A2

-KA05

NOCOM /L01.6

A1

A2

-KA06

NOCOM /L01.7

14

13

-KA07

95 /S05.2

A1

A2

-KA08

NOCOM /L01.8

White0.5 mm²TB2-4C02.5 CB104-0VE21.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E21

Total

Next

62

Appr

Original

Page

E22

PN 1W80G2005A0

I/O MODULE

CB104

C.T.S LUBE ON PURGEB AXIS C.T.S SUBOFF

M08 sol ALARM LIGHTGREENUNCLAMP

AUTO POWER

A20 B20 A21 B21 A22 B22 A23 B23

Y1.0 Y1.1 Y1.2 Y1.3 Y1.4 Y1.5 Y1.6 Y1.7

A1

A2

-KA16

NOCOM /L10.4

A1

A2

-KA15

NOCOM /L10.4

A1

A2

-KA14

NOCOM /L10.3

A1

A2

-KA13

NOCOM /L02.3

A1

A2

-KA12

NOCOM /L10.2

A1

A2

-KA11

NOCOM /L02.2

A1

A2

-KA10

NOCOM /L10.1

A1

A2

-KA09

NOCOM /L02.1

CB104-0VE20.9CB104-0V

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E22

Total

Next

62

Appr

Original

Page

E23

PN 1W80G2005A0

I/O MODULE

CB105

APC GUARDopen coil

ATC LUBELAMP SYSTEM

ALARM LIGHTRED

WORK LIGHTBUTTON LIGHT

AIR BLOWYELLOW

ALARM LIGHTMagazine doorM33/M34

A16 B16 A17 B17 A18 B18 A19 B19

Y2.0 Y2.1 Y2.2 Y2.3 Y2.4 Y2.5 Y2.6 Y2.7

x1

x2

-H53A1

A2

-KA19

NOCOM /L10.5

A1

A2-KA20

NOCOM /L02.4

A1

A2

-KA21

NOCOM /L10.6

A1

A2

-KA22

NOCOM /L10.7

A1

A2

-KA23

NOCOM /L10.8

A1

A2

-KA24

NOCOM /L11.1

A1

A2

-KA18

White0.5 mm²TB2-4C02.5 CB105-0VE23.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E23

Total

Next

62

Appr

Original

Page

E24

PN 1W80G2005A0

I/O MODULE

CB105

OUT M31 OUT M32 ARM .OUT Y AXISUNCLAMP

ARM .INBRAKE

POCKETATC OUT ATC IN

A20 B20 A21 B21 A22 B22 A23 B23

Y3.0 Y3.1 Y3.2 Y3.3 Y3.4 Y3.5 Y3.6 Y3.7

A1

A2

-KA25

NOCOM /L11.2

A1

A2

-KA26

NOCOM /L11.3

A1

A2

-KA27

NOCOM /L11.4

A1

A2

-KA28

NOCOM /L11.4

A1

A2

-KA31

NOCOM /L11.5

A1

A2

-KA32

NOCOM /L11.6

A1

A2

-KA29

NOCOM /L13.6

A1

A2

-KA30

NOCOM /L13.7

CB105-0VE22.9CB105-0V

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E24

Total

Next

62

Appr

Original

Page

E25

PN 1W80G2005A0

I/O MODULE

CB106

OUT UNCLAMPAPC DOWNSPINDLE APC UPARM SWING1ARM SWING2

OUTARM SWING1

INARM SWING2

OUTPALLET

UNCLAMPTOOL

A16 B16 A17 B17 A18 B18 A19 B19

Y4.0 Y4.1 Y4.2 Y4.3 Y4.4 Y4.5 Y4.6 Y4.7

A1

A2

-KA33

NOCOM /L11.7

A1

A2

-KA34

NOCOM /L11.8

A1

A2

-KA35

NOCOM /L12.1

A1

A2

-KA36

NOCOM /L12.2

A1

A2

-KA37

NOCOM /L12.3

A1

A2

-KA38

NOCOM /L12.4

A1

A2

-KA39

NOCOM /L12.4

A1

A2

-KA40

NOCOM /L12.5

White0.5 mm²TB2-4C02.5 CB106-0VE25.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E25

Total

Next

62

Appr

Original

Page

E26

PN 1W80G2005A0

I/O MODULE

CB106

M76MMC2Pocket Up MMC1Pocket UnclampAPC CCW

M77APC CW

(BEI JYU)Remove Tool

solPocket Down

Low High

A20 B20 A21 B21 A22 B22 A23 B23

Y5.0 Y5.1 Y5.2 Y5.3 Y5.4 Y5.5 Y5.6 Y5.7

A1

A2

-KA48

NOCOM /L02.5

A1

A2

-KA47

NOCOM /L02.5

A1

A2

-KA46

NOCOM /L13.3

A1

A2

-KA45

NOCOM /L13.2

A1

A2

-KA44

NOCOM /L13.1

A1

A2

-KA43

NOCOM /L12.8

A1

A2

-KA42

NOCOM /L12.7

A1

A2

-KA41

NOCOM /L12.6

CB106-0VE24.9CB106-0V

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E26

Total

Next

62

Appr

Original

Page

E27

PN 1W80G2005A0

I/O MODULE

CB107

M35ZF BOX ATLM AIRPallet APallet Standby

[Enable Lamp]ARM Slow

In Inside LightZF BOX

M20Pallet B

In Inside Light LOW GEAR HIGH GEAR MOVE POCKET

A16 B16 A17 B17 A18 B18 A19 B19

Y6.0 Y6.1 Y6.2 Y6.3 Y6.4 Y6.5 Y6.6 Y6.7

x1

x2

-H55x1

x2

-H56x1

x2

-H58

11

3

-KA54/E26.6

11

3

-KA53/E26.5

14

13

-KA49

519 /S05.2

14

13

-KA53

311 /E26.695 /S02.2812 /S02.4

14

13

-KA54

311 /E26.595 /S02.4812 /S02.3

A1

A2

-KA55

NOCOM /L13.4

A1

A2

-KA56

NOCOM /L13.4

White0.5 mm²TB2-4C02.5 CB107-0VE27.0

10 76 8 93 42 5



Ed. Changlee

2013/3/6

E27

Total

Next

62

Appr

Original

Page

L01

PN 1W80G2005A0

I/O MODULE

CB107

OPENAPC GuardAPC UP Table CleanATC DOORATC DOOR

SLOWATC DOOR

CLOSEB AXISFRONT

DOOR AIR SLOW(BEI JYU) (BEI JYU) (BEI JYU)

DOOR COIL

A20 B20 A21 B21 A22 B22 A23 B23

Y7.0 Y7.1 Y7.2 Y7.3 Y7.4 Y7.5 Y7.6 Y7.7

A1

A2

-KA57

NOCOM /L14.1

A1

A2

-KA58

NOCOM /L14.2

A1

A2

-KA59

NOCOM /L14.3

A1

A2

-KA60

NOCOM /L14.4

A1

A2

-KA61

NOCOM /L14.4

A1

A2

-KA62

NOCOM /L14.5

A1

A2

-KA63

NOCOM /L14.6

A1

A2

-KA64

NOCOM /L14.7

CB107-0VE26.9CB107-0V

10 76 8 93 42 5


Load Circuit220Vac Date

Ed. Changlee

2013/3/6

L01

Total

Next

62

Appr

Original

Page

L02

PN 1W80G2005A0

OIL COOLERHYDRAULIC COOLANT CHIP SCREW1 CHIP CONVEYOR WASHDOWNCW/CCW CW/CCW

V6D1

ZF OIL COOLER[OPTION]

CHIP SCREW2CW/CCW

A1

A2

-K1

21 /C10.143 /C10.165 /C10.1

96

95

-Q1/C10.1

A1

A2

-K9

21 /C11.643 /C11.665 /C11.6

96

95

-Q9/C11.6

A1

A2

-K2

21 /C10.243 /C10.365 /C10.3

96

95

-Q2/C10.2

A1

A2

-K3

21 /C10.443 /C10.465 /C10.4

2221 /L01.5

96

95

-Q3/C10.4

A1

A2

-K4

21 /C10.543 /C10.565 /C10.5

2221 /L01.4

A1

A2

-K5

21 /C11.143 /C11.265 /C11.2

2221 /L01.7

96

95

-Q5/C11.1

A1

A2

-K6

21 /C11.343 /C11.365 /C11.3

2221 /L01.6

96

95

-Q8/C11.4

A1

A2

-K8

21 /C11.443 /C11.465 /C11.4

21

22

-K4/C10.5

21

22

-K3/L01.4

21

22

-K6/C11.3

21

22

-K5/C11.1

COM

NO

-KA01/E20.2

COM

NO

-KA02/E20.3

COM

NO

-KA03/E20.4

COM

NO

-KA04/E20.4

COM

NO

-KA05/E20.5

COM

NO

-KA06/E20.6

COM

NO

-KA08/E20.8

A1

A2

-K1-1

21 /C12.143 /C12.165 /C12.1

96

95

-Q1-1/C12.1

A1

A2

-K3-1

21 /C10.643 /C10.765 /C10.7

2221 /L01.6

96

95

-Q3-1/C10.6

A1

A2

-K4-1

21 /C10.743 /C10.865 /C10.8

2221 /L01.5

21

22

-K4-1/C10.7

21

22

-K3-1/C10.6

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

TB2-11/C02.8

TB2-13/C02.7

TB2-12/C02.8 TB2-12

TB2-11

TB2-13

10 76 8 93 42 5


Load Circuit 220Vac Date

Ed. Changlee

2013/3/6

L02

Total

Next

62

Appr

Original

Page

L10

PN 1W80G2005A0

C.T.S. C.T.S. SUB LUBE AXES FRONT LIGHT MMC2MMC1LOW HIGH

V6D2

/SIDE LAMP

A1

A2

-K10

21 /C12.243 /C12.265 /C12.3

96

95

-Q10/C12.2

A1

A2

-K11

21 /C12.443 /C12.465 /C12.4

96

95

-Q11/C12.4

COM

NO

-KA09/E21.2

COM

NO

-KA13/E21.5

COM

NO

-KA20/E22.4

COM

NO

-KA11/E21.4

220V

220V

-LUBE

-Lamp

TB2-16

TB2-17

COM

NO

-KA47/E25.7

COM

NO

-KA48/E25.8

22

21

-MC2/L02.5

22

21

-MC1/L02.5

A1

A2

-MC1

1413 /E07.2

2122 /L02.5

A1

A2

-MC2

1413 /E07.3

2122 /L02.5

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

Black0.75 mm²

TB2-11/C02.8

TB2-13/C02.7

TB2-12/C02.8 TB211

TB2-12

TB2-13

10 76 8 93 42 5


Load Circuit 24Vdc Date

Ed. Changlee

2013/3/6

L10

Total

Next

62

Appr

Original

Page

L11

PN 1W80G2005A0

Auto Power 5 AxisGREEN

PURGE AIR BLOWATC LUBE ALARM LIGHTOFF Clamp SOL M10

ALARM LIGHTB Axis Unclamp M41 RED

Magazine door

open coil

V3D1

/ Take tool door

1

2

YV021

2

YV03

COM

NO

KA14/E21.6

COM

NO

KA12/E21.4

A2

A1

PF12

COM

NO

KA15/E21.7

GREEN

COM

NO

KA16/E21.8

COM

NO

KA10/E21.3

1

2

YV01

COM

NO

KA19/E22.4

COM

NO

KA21/E22.5

COM

NO

KA22/E22.6

1

2

YV04

COM

NO

KA23/E22.7

REDE1

E2

SD02

21 22 /S08.6

E1

E2

SD03

21 22 /S08.7

Black0.5 mm²

White0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

TB2-3

TB2-4

10 76 8 93 42 5



Ed. Changlee

2013/3/6

L11

Total

Next

62

Appr

Original

Page

L12

PN 1W80G2005A0

TS27 UP ARM IN Y AXIS ARM SWING1POCKETM25 OUT

ARM OUTALARM LIGHTYELLOW

TS27 DOWNM26 Unclamp BRAKE

ARM SWING2OUT

V3D1 V6D3

or M33 or M34

COM

NO

KA26/E23.3

COM

NO

KA25/E23.2

COM

NO

KA27/E23.4

COM

NO

KA28/E23.4

COM

NO

KA24/E22.8

COM

NO

KA31/E23.7

COM

NO

KA32/E23.8

COM

NO

KA33/E24.2

1

2

YV10

COM

NO

KA34/E24.3

YELLOW1

2

YV051

2

YV061

2

YV071

2

YV081

2

YV091

2

YV11

White0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

KA32-NO

B02.6

KA32-0VB02.6

TB2-3

TB2-4

10 76 8 93 42 5



Ed. Changlee

2013/3/6

L12

Total

Next

62

Appr

Original

Page

L13

PN 1W80G2005A0

APC UP APCARM SWING1 APC DOWNIN

SPINDLEPALLET UNCLAMP M75 CW

ARM SWING2IN

M72TOOL UNCLAMPM82

M74APC

CCWPOCKETUNCLAMP

V6D3 V3D2

COM

NO

KA37/E24.5

COM

NO

KA36/E24.4

COM

NO

KA38/E24.6

COM

NO

KA39/E24.7

COM

NO

KA35/E24.4

COM

NO

KA40/E24.8

COM

NO

KA41/E25.2

COM

NO

KA42/E25.3

1

2

YV19

COM

NO

KA43/E25.4

1

2

YV141

2

YV151

2

YV161

2

YV171

2

YV201

2

YV121

2

YV131

2

YV18

White0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

TB2-3

TB2-4

10 76 8 93 42 5



Ed. Changlee

2013/3/6

L13

Total

Next

62

Appr

Original

Page

L14

PN 1W80G2005A0

REMOVETOOL SOL

POCKETUP M20

POCKETDOWN

M86

ATLM AIR

M80

V3D2 03A1

ATC OUT ATC INUnclamp5th Clamp

COM

NO

KA46/E25.6

COM

NO

KA45/E25.5

COM

NO

KA44/E25.4

COM

NO

KA55/E26.7

1

2

YV231

2

YV211

2

YV221

2

YV25

COM

NO

KA29/E23.5

COM

NO

KA30/E23.6

1

2

YV261

2

YV27

COM

NO

KA56/E26.8

White0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

TB2-3

TB2-4

10 76 8 93 42 5



Ed. Changlee

2013/3/6

L14

Total

Next

62

Appr

Original

Page

S01

PN 1W80G2005A0

APC UPATC DOOR TABLESLOW

B AXISFRONTDOOR COIL CLEAN DOOR COIL

ATC DOORCLOSE AIR SLOW

APC GUARDATC DOOROPEN

V6D4

COM

NO

KA60/E27.4

COM

NO

KA59/E27.4

COM

NO

KA61/E27.5

COM

NO

KA62/E27.6

COM

NO

KA58/E27.3

COM

NO

KA63/E27.7

COM

NO

KA64/E27.8

1

2

YV331

2

YV291

2

YV30E2

E1

SD01

21 22 /S08.5

E2

E1

SD05

21 22 /S09.6

COM

NO

KA57/E27.2

1

2

YV281

2

YV311

2

YV32

White0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

TB2-3

TB2-4

10 76 8 93 42 5


Spindle high/low Date

Ed. Changlee

2013/3/6

S01

Total

Next

62

Appr

Original

Page

S02

PN 1W80G2005A0

Spindle AMP

Spindle motor

X

Y

Z

U

V

W

1 2

3 4

5 6

/L02.5

MC1

1 2

3 4

5 6

/L02.5

MC2

Black14 mm²

WS0

1.1

VS0

1.1

US0

1.0

US0

1.0

VS0

1.1

WS0

1.1

10 76 8 93 42 5


ZF Box gear Date

Ed. Changlee

2013/3/6

S02

Total

Next

62

Appr

Original

Page

S03

PN 1W80G2005A0

ZF GEAR ZF GEARLOW HIGH

5

9

KA53/E26.5

12

8

KA53/E26.5

5

9

KA54/E26.6

12

8

KA54/E26.6

ZF-BOX

2

ZF-BOX

3

White2.0 mm²

Blue0.75 mm²

White0.75 mm²

Black0.5 mm²

Black0.5 mm²

AVR3/+V/C03.5

AVR3/-V/C03.6

AVR3/+V

AVR3/-V

10 76 8 93 42 5


OMP60 Date

Ed. Changlee

2013/3/6

S03

Total

Next

62

Appr

Original

Page

S04

PN 1W80G2005A0

Yellow 1Gray 2White 3Green 4Brown 5

678

Yellow 9GrayWhite

Low batt

10111213

Status24V0VGnd

1415161718

Status

Low batt

OMM1

SKIP I/O

CB104-B05

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

Black0.75 mm²

Black0.5 mm²

Black0.5 mm²

Black0.5 mm²

TB2-4/C02.5

TB2-3/C02.5

G31 /

SKIP / S04.5

10 76 8 93 42 5


NC4 Date

Ed. Changlee

2013/3/6

S04

Total

Next

62

Appr

Original

Page

S05

PN 1W80G2005A0

TX

RX

NC44

NC1

Analogue output1white

5blue

Set-up6 Analogue output2

black7

red0Vdc

8 12Vdcscreengrey

GroundProbe status

purple

910

blackredscreengrey

7

NC2

SSR1 voltage-free8

SSR2 voltage-free9SSR1 voltage-free

101112

Ground0Vdc supply 12-24Vdc supply

131415

SSR2 voltage-free

CB104-B05

Blue0.5 mm²

Blue0.5 mm²

white0.5 mm²

GN0.75 mm²

TB2-4/C02.5

TB2-3/C02.5

SKIP/E01.8S03.8

10 76 8 93 42 5


Arm V1000 [BEI JYU] Date

Ed. Changlee

2013/3/6

S05

Total

Next

62

Appr

Original

Page

S07

PN 1W80G2005A0

V1000

BR

BEI JYU

RL1

SL2

TL3

UT1

VT2

WT3

U1 V1 W1

PE

M73~M

PE

S1

S2

S3

S4

S5

S6

S7

SC

5 9

/E20.7

KA07

5

1 9

KA49

/E26.2

Brown/Blue/Black/Green1.25 mm²

Brown/Blue/Black1.25 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

Blue0.5 mm²

QC-2/C11.9

QC-4/C11.9

QC-6/C11.9

10 76 8 93 42 5


Emergency stop safty relay Date

Ed. Changlee

2013/3/6

S07

Total

Next

62

Appr

Original

Page

S08

PN 1W80G2005A0

Operation Panel Magazine2 PanelMagazine1 Panel APC Panel

EMG coil

EMG RELEASEBUTTON

EMG RELEASELIGHT

EMG SAFTY RELAY Magazine Tool take

TB2-10

S11

S12

S52

S34

S21

S22

13

23

33

41

14

24

34

42

A1

A2

x1x2

H57

1 2

S7*

11 12

1 2

S8*

1 2

S9*

11 12 11 12 11 12

1 2

S10*

13 14

S11

TB2-7TB2-6TB2-5

TB3-5 TB3-6 TB3-7

Blue0.5 mm²

White0.5 mm²

Blue0.5 mm²

TB2-3/C02.5

TB2-4/C02.5

/

10 76 8 93 42 5

LITZ HITECH CORP.Title Front and Magazine door safty

relayDate

Ed. Changlee

2013/3/6

S08

Total

Next

62

Appr

Original

Page

S09

PN 1W80G2005A0

DOOR SAFTY RELAY

Back doorFront doorUNLOCK

Take tool doorMagazine door

Door interlock signal

Magazine door open

Take tool door

(31) (32)

CB105-A07

CB105-B08

CB107-A12

S11

S12

S34

S52

S21

S22

13

23

33

42

14

24

34

41

A1

A2

21 22

SD0121 22

SD02

/L10.6

21 22

SD03

/L10.7

11 12

SD04

11 12 11 12 11 12 21 22

Blue0.5 mm²

White0.5 mm²

Blue0.75 mm²

TB2-3/C02.5

TB2-4/C02.5

/

/

/

10 76 8 93 42 5


APC door safty relay Date

Ed. Changlee

2013/3/6

S09

Total

Next

62

Appr

Original

Page

Z01

PN 1W80G2005A0

APC SAFTY RELAY

Side door

APC guaid doorCB106-A10

S11

S12

S34

S52

S21

S22

13

23

33

42

14

24

34

41

A1

A2

21 22

SD05

/L14.7

11 12

Blue0.5 mm²

White0.5 mm²

Blue0.75 mm²

TB2-3/C02.5

TB2-4/C02.5

/

10 76 8 93 42 5


M code list Date

Ed. Changlee

2013/3/6

Z01

Total

Next

62

Appr

Original

Page

Z02

PN 1W80G2005A0

Program StopM00

FUNCTIONM CODE

M code

M CODE

M21

FUNCTION

Move pocket to spindle side [DETA]

M01 Option Stop

M02 Program End

M03 Spindle Forward

M04 Spindle Reverse

M05 Spindle Stop

M06 Automatic Tool Change

M07 C.T.S.

M08 Cutting Oil Supply

M09 Cutting Oil Stop & Oil Mist OFF

M10 Chip Clean [Option]

M13

M14

M15

Spindle CW & Coolant ON

M16 P40 ATC change start [DETA ARM 0 Degree]

M22

M23 Door bypass

M24

M25 A.T.L.M up

M26 A.T.L.M down

M27 Renishaw OMP60 on

M28

M29 Rigid tapping

M30 Program rewind

M31 Device 1 Unclamp

M32

M33

M17

M18

M19

M20

Spindle Orientation

A.T.L.M Air blow

Spindle CCW & Coolant ON

P40 ATC change finish [DETA ARM 45 Degree]

P40 ATC change finish [DETA ARM 90 Degree]

Move pocket from spindle side [DETA]

Renishaw OMP60 off

Device 1 Clamp

Device 2 Unclamp

M11

M12

10 76 8 93 42 5


M code list Date

Ed. Changlee

2013/3/6

Z02

Total

Next

62

Appr

Original

Page

Z03

PN 1W80G2005A0

Device 2 ClampM34

FUNCTIONM CODE

M code

M CODE

M55

FUNCTION

M35 ARM slow on

M36

M37

M38 C.T.T. on [option]

M39

M40 B-Axis Clamp

M41

M42

M43 MAG pin out

M44

M47

M48

M49

M50 5-Axis Clamp

M56

M57 Wash Down on

M58 Write D152 index degree [Spindle Index ON]

M59

M60 Call P6

M61 Mirror X on

M62

M63 Cancel call P6

M64 Mirror 4 on

M65 Write index 0 degree

M66

M67

M51

M52

M53

M54

Return sub pocket [DETA ARM CW]

ARM out [DETA]

M46

M45

ARM slow off

C.T.T. off [option]

B-Axis Unclamp

MAG pin in

Chip conveyor on

Chip conveyor off

5-Axis Unclamp

Move in sub pocket [DETA ARM CCW]

ARM in [DETA]

Wash Down off

Mirror Y on

Move to MAG side [BEI JU]

Move to ATC side [BEI JU]

10 76 8 93 42 5


M code list Date

Ed. Changlee

2013/3/6

Z03

Total

Next

62

Appr

Original

Page

Z04

PN 1W80G2005A0

Fix tool unclamp [BEI JU]M68

FUNCTIONM CODE

M code

M CODE

M89

FUNCTION

Move pocket to MAG side [BEI JU]

M69

M70 Random tool resort

M71 APC status check

M72 Pallet taper unclamp

M73

M74 Platform up

M75

M76 Rotation Platform A to machine side

M77

M78

M81

M82

M83

M84

Spindle unclamp tool

ATC ARM rotation one cycle

Spindle clamp tool

M90

M91 Mirror X off

M92

M93

M94

M95

M96

M97

M98 Call sub-program

M99

M100 APC auto change one cycle

M101 Rotation platform A to machine side one cycle

M85

M86

M87

M88

ATC ARM to original position

Take tool to MAG side

ATC door open

M79

M80

Fix tool clamp [BEI JU]

Pallet taper clamp

Platform down

Rotation Platform B to machine side

Take tool to ATC side

ATC ARM to spindle

ATC door close

Move pocket from MAG side [BEI JU]

Mirror Y off

Mirror 4 off

End sub-program

10 76 8 93 42 5


M code list Date

Ed. Changlee

2013/3/6

Z04

Total

Next

62

Appr

Original

Page

Z05

PN 1W80G2005A0

Rotation platform B to machine side one cycleM102

FUNCTIONM CODE

M code

10 76 8 93 42 5


Macro program Date

Ed. Changlee

2013/3/6

Z05

Total

Next

62

Appr

Original

PagePN 1W80G2005A0

O9000 (APC-MANUAL)#3003=1

G4

IF[1013EQ1]GO TO 99

M98 P9002

N99#3003=0

M30

%

O9001 (FANUC-ARM-ATC-M6)#3003=1

G4

(M9)

IF[#1008EQ1]GO TO 99

IF[#1013EQ1]GO TO 99

#130=#4003

#131=#4006

G91 G30 Z0

G30 X0 Y0

M19

M87

G4 X0.5

M6

M88

G4 X0.5

G#130

G#131

N99 #3003=0

M99

%

O9002 (APC-M100)#3003=1

G4

IF[1013EQ1]GO TO 99

M71

#130=#4003

G91 G30 Z0

#131=#4006

IF[#1011EQ1]Go TO 2

M41

IF[#1011EQ1]Go TO 1

G91 G28 B0

M40

GO TO 2

N1 G91 G28 B0

N2 M40

M72

G4 X2

M74

G4 X1.0 (1.0-1.5)

IF[#1009EQ1]GO TO 3

M76

G4 X1.0 (1.0-2.0)

GO TO 4

N3 M77

G4 X1.0 (1.0-2.0)

N4 M75

G4 X1.0 (1.0-1.5)

M73

G#130

G#131

N99 #3003=0

M99

%

O9003 (APC-M101)#3003=1

G4

IF[1013EQ1]GO TO 99

M98 P9002

M99

N99 #3003=0

%

IF[1009EQ1]GO TO 99

O9004 (APC-M102)#3003=1

G4

IF[1013EQ1]GO TO 99

IF[1010EQ1]GO TO 99

M98 P9002

N99 #3003=0

M99

%

1. Standard MDI Unit

Name Explanation

RESET key

Press this key to reset the CNC, to cancel an alarm, etc.

HELP key

Press this button to use the help function when uncertain about the operation of an MDI key (help function).

Soft keys

The soft keys have various functions, according to the Applications. The soft key functions are displayed on the display unit.

Address and numeric keys

…

Press these keys to input alphabetic, numeric, and other characters.

SHIFT key

Some keys have two characters on their keytop. Pressing the <SHIFT> key switches the characters. Special character # is displayed on the screen

when a character indicated at the bottom right corner on the keytop can be entered.

INPUT key

When an address or a numerical key is pressed, the data is input to the buffer,and it is displayed on the screen. To copy the data in the key input buffer

to the offset register, etc., press the <INPUT> key. This key is equivalent to the [INPUT] key of the soft keys, and either can be pressed to produce the

same result.

CANCEL (CAN) key

Press this key to delete the last character or symbol input to the key input buffer. Example) When the key input buffer displays

Edit keys

Press these keys when editing the program.

Function keys

Press theses keys to switch display screens for each function.

See lll-2.3 for details of the function keys.

Cursor keys

There are four different cursor move keys.

Page change keys(Page keys)

Two kinds of page change keys are described below.

Uppercase/lowercase switch key

Press this key to switch between uppercase and lowercase when entering alphabetic characters.

PC function key

These keys are used with the personal computer function of the 300i/300is, 310i/310is, 320i/320is.

FUNCTION KEYS

Press this key to display

the position screen.


the program screen.


the offset/setting screen.


the system screen.


the message screen.


the graphics screen.


the custom screen

(conversational macro screen).

Unused.

2. Operation panel

Emergency button

Running in case of a dangerous situation,

immediately press this button, the machinery will immediately stop all actions,

want to lifted, rotate in a clockwise direction button,

you can restore the standby.

Button

Door unlock

CTS (M07 ON)

Spindle reversal

Work light ON/OFF

Spindle Pause

Spindle Stop

Chip screw forward

Spindle blow [option]

Spindle forward

Chip screw reversal

Auto power OFF

Spindle orient

Dry run

Auxiliary function lock

N/A(Reserved)

Optional stop(M01 STOP)

Machine lock

Wash down

Optional block skip

Z axis lock

Coolant manual

Single block

Home start

Coolant auto

Rapid displacement

X axis positive

Rapid displacement

X axis negative

Rapid displacement

Y axis positive

Rapid displacement

Y axis negative

Rapid displacement

Z axis positive

Rapid displacement

Z axis negative

Rapid displacement

4 axis positive

Rapid displacement

4 axis negative

PROGRAM mode

/EDIT mode

Tool Unclamp

Cycle start

Feed hold

status

ATC Ready

ZF gear low

ZF gear high

Spindle oil cooler alarm

Spindle alarm

Coolant level low

LUBE alarm

AIR alarm

EMG alarm

Zero return

Handwheel feed mode

Jog feed mode

Step feed mode

Manual data input mode

Auto operation mode

Connect operations mode

program edit mode

Rapid feed rate adjustment

/Feed speed rate adjustment Rapid feed rate Spindle override

lh-series electrical manual - perpa makina€¦ · electrical box layout lh500/630 date ed....

Documents