lg display medianav ecu - system plus · 2019. 10. 23. · ©2019 by system plus consulting | lg...

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©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr Multimedia and Navigation Unit (Ref. 281159808R – LAN5800WR0) System report by Philippe VANDAR October 2019 – Sample LG Display Medianav ECU REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

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Page 1: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 1

22 Boulevard Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr

Multimedia and Navigation Unit(Ref. 281159808R – LAN5800WR0)

System report by Philippe VANDAROctober 2019 – Sample

LG Display Medianav ECU

REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

Page 2: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 2

Table of Contents

Overview / Methodology 4

o Executive Summary

o Main Chipset

o Block Diagram

o Reverse Costing Methodology

o Glossary

Company Profile 9

o LG Electronics

o Tianma

Teardown Analysis 12

o System Overview

o System Opening

o Display Modules

Display Cell

Touchscreen Cell

Touchscreen Board

Backlight Unit

o Electronic Boards

Cost Analysis 98

o Assessing the BOM

o Yield Hypothesis (Display Modules)

o Display Cell Cost

o Touchscreen Cell

o Touchscreen Board

o Backlight Unit

o Total Display Modules Cost

o Electronic Boards (BOM Cost)

o Housing Cost

o Complete BOM Cost

Manufacturing Process Flow & Cost 173

o Assessing the Added-Value

o Main Board Assembly

o Touchscreen Board Assembly

o Electronic Board Assembly

o Bluetooth Board Assembly

o Cluster Module Assembly

Manufacturer Price 178

o Financial Ratios

o Manufacturer Price

Give us your Feedbacks!

Company Services 183

Page 3: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 3

Overview / Introductiono Executive Summaryo Main Chipseto Block Diagramo Reverse Costing

Methodologyo Glossary

Company Profile & Supply Chain

Teardown Analysis

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Block Diagram

The block diagram of the LG Display Medianav ECU is described in the following schematics:

I/O & Interface MCUMemory Power Supply Communication

Page 4: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 4

Overview / Introductiono Executive Summaryo Main Chipseto Block Diagramo Reverse Costing

Methodologyo Glossary

Company Profile & Supply Chain

Teardown Analysis

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

The reverse costing analysis is conducted in 3 phases:

Teardown analysis

• Package is analyzed and measured.• The dies are extracted in order to get overall data: dimensions, main blocks, pad number and pin out, die marking.• Setup of the manufacturing process.

Costing analysis

• Setup of the manufacturing environment.• Cost simulation of the process steps.

Selling price analysis

• Supply chain analysis.• Analysis of the selling price.

Reverse Costing Methodology - Components

Page 5: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 5

Overview / Introductiono Executive Summaryo Main Chipseto Block Diagramo Reverse Costing

Methodologyo Glossary

Company Profile & Supply Chain

Teardown Analysis

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

The reverse costing analysis is conducted in several phases:

Reverse Costing Methodology

• The initialization of the analysis

Pictures of the elements to be studied.

Identification of the components.

• Description of the material in the “SYScost+” software

Creation of an “estimation project” of the studied board with SYScost+ software.

Construction of the Bill of Material (BOM).

• Assessing the material

Searching for the price of each reference among distributors and manufacturers.

Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)

The BOM is valued with SYScost+ : price simulation according to the requested quantities.

• Assessing the assembling and test phases

Assembly and test lines are modeled with the SYScost+ software.

The assembly and tests costs are estimated.

• Production cost & selling price

Estimation of the production cost & selling price.

• Report

A report is edited.

SYS.cost+©, is a software tool developed by SYSTEM PLUS CONSULTING to calculate the cost of electronic boards. More information on the software can be found at www.systemplus.fr.

Page 6: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 6

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis o System Overviewo System Openingo Display Module

o Display Cellso Touchscreen Cello Touchscreen Boardo Backlight Unit

o Electronic Boards

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

System Opening

Page 7: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 7

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis o System Overviewo System Openingo Display Module

o Display Cellso Touchscreen Cello Touchscreen Boardo Backlight Unit

o Electronic Boards

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Color Filter View

Page 8: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 8

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis o System Overviewo System Openingo Display Module

o Display Cellso Touchscreen Cello Touchscreen Boardo Backlight Unit

o Electronic Boards

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Touch Screen Board – Top Side – Main Components Identification

Page 9: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 9

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis o System Overviewo System Openingo Display Module

o Display Cellso Touchscreen Cello Touchscreen Boardo Backlight Unit

o Electronic Boards

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Backlight Unit

Page 10: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 10

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis o System Overviewo System Openingo Display Module

o Display Cellso Touchscreen Cello Touchscreen Boardo Backlight Unit

o Electronic Boards

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Main Board – Top Side – Main Components Identification

Page 11: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 11

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

o Assessing the BOM

o Yield Hypothesis (Display

Modules)

o Display Cell Cost

o Touchscreen Cell

o Touchscreen Board

o Backlight Unit

o Total Display Modules Cost

o Electronic Board (BOM Cost)

o Housing Cost

o Complete BOM Cost

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Touchscreen Panel Cost Results

Page 12: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 12

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

o Assessing the BOM

o Yield Hypothesis (Display

Modules)

o Display Cell Cost

o Touchscreen Cell

o Touchscreen Board

o Backlight Unit

o Total Display Modules Cost

o Electronic Board (BOM Cost)

o Housing Cost

o Complete BOM Cost

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

PCBs Cost – Main Board

Page 13: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 13

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

o Assessing the BOM

o Yield Hypothesis (Display

Modules)

o Display Cell Cost

o Touchscreen Cell

o Touchscreen Board

o Backlight Unit

o Total Display Modules Cost

o Electronic Board (BOM Cost)

o Housing Cost

o Complete BOM Cost

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

PCBs Cost – Main Board

Page 14: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 14

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

o Assessing the BOM

o Yield Hypothesis (Display

Modules)

o Display Cell Cost

o Touchscreen Cell

o Touchscreen Board

o Backlight Unit

o Total Display Modules Cost

o Electronic Board (BOM Cost)

o Housing Cost

o Complete BOM Cost

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Page 15: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 15

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

o Assessing the BOM

o Yield Hypothesis (Display

Modules)

o Display Cell Cost

o Touchscreen Cell

o Touchscreen Board

o Backlight Unit

o Total Display Modules Cost

o Electronic Board (BOM Cost)

o Housing Cost

o Complete BOM Cost

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Results calculated by IC Price+ Software for the circuit:

Page 16: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 16

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

o Assessing the BOM

o Yield Hypothesis (Display

Modules)

o Display Cell Cost

o Touchscreen Cell

o Touchscreen Board

o Backlight Unit

o Total Display Modules Cost

o Electronic Board (BOM Cost)

o Housing Cost

o Complete BOM Cost

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

BOM Cost – Main Board (1/4)

Page 17: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 17

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

o Assessing the BOM

o Yield Hypothesis (Display

Modules)

o Display Cell Cost

o Touchscreen Cell

o Touchscreen Board

o Backlight Unit

o Total Display Modules Cost

o Electronic Board (BOM Cost)

o Housing Cost

o Complete BOM Cost

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Page 18: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 18

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Cost Analysis

Manufacturing Process Flow & Cost

o Assessing the Added-Value

o Main Board Assembly

o Touchscreen Board Assembly

o Electronic Board Assembly

o Bluetooth Board Assembly

o Cluster Module Assembly

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

Manufacturing Cost Breakdown

Page 19: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 19

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

o Financial Ratios

o Manufacturer Price

Feedbacks

Related reports

About System Plus

Estimation of the Manufacturer Price

Page 20: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 20

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

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REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

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Page 21: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 21

COMPANYSERVICES

Page 22: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 22

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

o Company services

o Contact

o Legal

Business Models Fields of Expertise

Custom Analyses(>130 analyses per year)

Reports(>60 reports per year)

Costing Tools

Trainings

Page 23: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

©2019 by System Plus Consulting | LG Display Medianav ECU 23

Overview / Introduction

Company Profile & Supply Chain

Teardown Analysis

Physical Analysis

Cost Analysis

Manufacturing Process Flow & Cost

Manufacturer Price Analysis

Feedbacks

Related reports

About System Plus

o Company services

o Contact

o Legal

Contact

www.systemplus.fr

NANTESHeadquarter

FRANKFURT/MAINEurope Sales Office

LYONYOLE HQ

TOKYOYOLE KK

GREATER CHINAYOLE

PHOENIXYOLE Inc.

KOREAYOLE

Headquarters22 bd Benoni Goullin44200 NantesFRANCE+33 2 40 18 09 [email protected]

Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGERMANY+49 151 23 54 41 [email protected]

Asia Sales OfficeTakashi ONOZAWATokyoJAPANT : +81 804 371 [email protected]

Mavis WANGTAIWANT :+886 979 336 [email protected]

America Sales OfficeSteve LAFERRIEREPhoenix, AZWESTERN UST : +1 310 600 [email protected]

Chris YOUMANEASTERN US & CANADAT : +1 919 607 9839 [email protected]

Page 24: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

ORDER FORMPlease process my order for LG Display Medianav ECU available in the Dacia Duster, Reverse Costing® – Structure, Process & Cost Report Ref: SP19497

Full Structure, Process & Cost Report : EUR 3,990* Annual Subscription offers possible from 3 reports, including this

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LG DISPLAY MEDIANAV ECU AVAILABLE IN THE DACIA DUSTER

Page 25: LG Display Medianav ECU - System Plus · 2019. 10. 23. · ©2019 by System Plus Consulting | LG Display Medianav ECU 1 22 Boulevard Benoni Goullin 44200 NANTES - FRANCE +33 2 40

1.INTRODUCTIONThe present terms and conditions apply to the offers, sales and deliveries of services managed by System PlusConsulting except in the case of a particular written agreement.Buyer must note that placing an order means an agreement without any restriction with these terms and conditions.

2.PRICESPrices of the purchased services are those which are in force on the date the order is placed. Prices are in Euros andworked out without taxes. Consequently, the taxes and possible added costs agreed when the order is placed will becharged on these initial prices.System Plus Consulting may change its prices whenever the company thinks it necessary. However, the companycommits itself in invoicing at the prices in force on the date the order is placed.

3.REBATES and DISCOUNTSThe quoted prices already include the rebates and discounts that System Plus Consulting could have granted accordingto the number of orders placed by the Buyer, or other specific conditions. No discount is granted in case of earlypayment.

4.TERMS OF PAYMENTSystem Plus Consulting delivered services are to be paid within 30 days end of month by bank transfer except in thecase of a particular written agreement.If the payment does not reach System Plus Consulting on the deadline, the Buyer has to pay System Plus Consulting apenalty for late payment the amount of which is three times the legal interest rate. The legal interest rate is thecurrent one on the delivery date. This penalty is worked out on the unpaid invoice amount, starting from the invoicedeadline. This penalty is sent without previous notice.When payment terms are over 30 days end of month, the Buyer has to pay a deposit which amount is 10% of the

total invoice amount when placing his order.

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8.FORCE MAJEURESystem Plus Consulting responsibility will not be involved in non execution or late delivery of one of its dutiesdescribed in the current terms and conditions if these are the result of a force majeure case. Therefore, the forcemajeure includes all external event unpredictable and irresistible as defined by the article 1148 of the French CodeCivil?

9.CONFIDENTIALITYAs a rule, all information handed by customers to system Plus Consulting are considered as strictly confidential.A non-disclosure agreement can be signed on demand.

10.RESPONSABILITY LIMITATIONThe Buyer is responsible for the use and interpretations he makes of the reports delivered by System Plus Consulting.Consequently, System Plus Consulting responsibility can in no case be called into question for any direct or indirectdamage, financial or otherwise, that may result from the use of the results of our analysis or results obtained usingone of our costing tools.

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