lf 90ls parts manual

TC- 1

Printed in Canada

ASSEMBLY No. DESCRIPTION

TABLE OF CONTENTSPAGE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

2005 Boart Longyear Inc.

LF90 Long Stroke (Basic Drill = Sect. 1-6)3546000 2

3544090 - BASE FRAME MODULE (Incl. in Basic Drill)SECTION 1 6BASE FRAME MODULE, LF903544090 8

BATTERY GROUP, 12VOLT LF903543792 10

3546152 - HYDRAULIC MODULE (Incl. in Basic Drill)SECTION 2 12HYDRAULIC MODULE LF90-PQ LONG STROKE3546152 14

HYD TANK & STAND ASM LF903543874 18HYDRAULIC TANK ASM LF903543875 20

FILTER IN TANK RETURN100221 22PANEL ASM, CONTROL LF903544126 24MANIFOLD ASM, DO3 7 STATION LF903544171 26

VALVE, DIRECTIONAL (PRE-TORQUE)3546010 30SWITCH ASSEMBLY PRE-TORQUE KIT3546014 32

SWITCH ASSEMBLY PRE-TORQUE KIT3546014 32MOUNT ASM, PUMP REAR CUMMINS LF903544363 34PIPING GRP, HYDRAULIC3546214 36

3545286 - DRAW WORKS (Incl. in Basic Drill)SECTION 3 58DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR)3545286 60

HOIST ASM, WIRELINE LF70/LF903544485 62Spare Parts Kit, Wireline Hoist306206 66

WINCH, PLANETARY 16000 LB3546537 68

Service Manual, 16000 lb Winch [BRADEN]3546537_M 72

3546153 & 54 - MAST MODULES (Incl. in Basic Drill)SECTION 4 74MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE3546153 76

SLIDE ASM, LF90-PQ HEAD LONG STROKE3546396 78CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod]3546100 80

SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE3546516 82PIN, LF90 ROD SLIDE RELEASE3546515 84

BASE ASSEMBLY, PQ HEAD CASING POSITIONER100158 86BULKHEAD, LF90 HOSE LONG STROKE DRILL3546482 88GUARD, PQ HEAD LF90 LONG STROKE3546489 90

MAST MODULE, LF90 UPPER LONG STROKE3546154 92CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE)104133 94

SHEAVE ASSEMBLY 30" DIA103771 98

3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill)SECTION 5 100DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK3546222 102

PQ HEAD ASSEMBLY (BASIC)306571 114GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD)3540433 122

CHUCK ASM, PQ NITROGEN GAS LF70/LF1403542840 124SEAL KIT, PQ CHUCK3543526 132

TRANSMISSION REWORK3540635 134

TC- 2

Printed in Canada





TRANSMISSION, 4 SPEED [FUNK]103815 140HOUSING REWORK [Trans. Motor Adap]3540636 152

PIPING GRP, LF90-PQ HEAD3546223 154

SUMP ASM. PQ HEAD - LF70/903542485 170Spare Parts Kit, PQ Head3540485 172

HOSE HANGER, PQ DRIVE MODULE3544117 174

3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill)SECTION 6 176BICYCLE ASSEMBLY LF70/LF90/LF1403540367 178

3544397 - POWER UNIT MODULE [Cummins]SECTION 7 180POWER UNIT, CUMMINS 6BTA LF903544397 182

POWER UNIT, [Cummins 6BTA]3543778 186COOLER, OIL REWORK LF903544413 188PIPING GROUP, FUEL CUMMINS 6BTA LF903544467 190

SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel]SCHEMATIC_ELEC 194

SUPPORT MODULESSECTION 8 198JACK ASM, MECHANICAL LEVELING [English]3544008 200JACK ASM, HYDRAULIC LEVELING [English]3544013 202

PIPING GROUP, LEVELING JACKS LF903544390 204

JACK ASM, HYDRAULIC LEVELING [Russian]3544533 206PIPING GROUP, LEVELING JACKS LF903544390 204

DECAL KITSSECTION 9 208DECAL KIT, PQ HEAD LF90 [English]3545318 210DECAL KIT, PQ HEAD LF 90 [Spanish]3545994 212

DECAL KIT, PQ HEAD LF90 [Russian]3545321 214DECAL KIT, PQ HEAD {Chinese}3069990 216

3544133 - HYDRAULIC FLUID CIRCULATIONSECTION 10 218PUMP MODULE, FLUID CIRCULATION (W11)3544133 220

PUMP, WATER (W11)24821 224

Spare Parts Kit, W11 Water Pump36686 232DISCHARGE ASM, PUMP #20 NPT CONNECTIONS18185 234ACCUMULATOR, 1 QUART3544479 236DRIVE GROUP, WATER PUMP W11 LF903544472 238

3670446 - DIESEL POWER SUPPLY PUMPSECTION 11 240

PUMP MODULE, 420 DIESEL POWERED [FMC L09]3670446 242INTAKE ASSEMBLY, SUCTION027627 244DISCHARGE ASM, PUMP #16 NPT CONNECTIONS18040 246Spare Parts Kit, Water Pump [FMC Model L09]036685 248

102306 - MUD MIXER MODULESECTION 12 250

MUD MIXER ASSEMBLY, [Hydraulic]102306 252Spare Parts Kit, Mud Mixer102633 254

TC- 3

Printed in Canada





MUD TANK MODULESECTION 13 256

3543553 - HYDRAULIC FOOT CLAMP MODULESECTION 14 258CLAMP MODULE, ROD HYDRAULIC LF703543553 260

CLAMP MODULE, HYDRAULIC ROD101764 262PIN ASM, QUICK RELEASE CLAMP ASM3543253 264

Spare Parts Kit, Rod Clamp Group306085 266

306042 - RODRACK PLATFORM MODULESECTION 15 268RODRACK/PLATFORM MODULE306042 270

3546393 - TOWING GROUP MODULESECTION 16 274TOWING GROUP, LF90 LONG FEED3546393 276

RECOMMENDED SPARE PARTS KITSSECTION 17 278Spare Parts Kit, Lower Mast3545276 280Spare Parts Kit, Hydraulic Module3544194 282

Spare Parts Kit, Base Frame Assembly102629 284Spare Parts Kit, Draw Works [KPL16 Hoist]3546486 286

Spare Parts Kit, Winch #3545280 M/L Hoist3546488 288Seal Kit, Cylinder [Mast Raising]3543686 290

Spare Parts Kit, Wireline Hoist306206 66

Kit, 6BTA Filter3544208 292Spare Parts Kit, Fluid Circulation Grp [FMC L09 ]102630 294

Spare Parts Kit, Water Pump [FMC Model L09]036685 248Spare Parts Kit, Fluid Circulation Grp [FMC W11]102631 296

Spare Parts Kit, W11 Water Pump36686 232

Liner Kit, Water Pump [FMC W11]3543129 298Spare Parts Kit, Mud Mixer102633 254Spare Parts Kit, Rod Clamp Group306085 266Spare Parts Kit, PQ Head3540485 172SEAL KIT, PQ CHUCK3543526 132

ASSEMBLIES INDEX (Alphabetical)SECTION 18 300

PARTS INDEX (Alphabetical)SECTION 19 302

PARTS INDEX (Numerical)SECTION 20 304

THIS PAGE INTENTIONALLY LEFT BLANK

2

3546000 LF90 Long Stroke (Basic Dri l l = Sect. 1-6) (Rev A)

Printed in Canada



3


Printed in Canada



REF NO REM PART NUMBER QTY DESCRIPTION

BASIC DRILL: 3546151 - BASIC DRILL (Sections 1 thru 6 incl.)1

1 SECTION 1 3544090 - BASE FRAME MODULE (Incl. in Basic Drill) ( Page 6 )1

2 SECTION 2 3546152 - HYDRAULIC MODULE (Incl. in Basic Drill) ( Page 12 )1

3 SECTION 3 3545286 - DRAW WORKS (Incl. in Basic Drill) ( Page 58 )1

4 SECTION 4 3546153 & 54 - MAST MODULES (Incl. in Basic Drill) ( Page 74 )1

5 SECTION 5 3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill) ( Page 100 )1

6 SECTION 6 3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill) ( Page 176 )1

7 SECTION 7 3544397 - POWER UNIT MODULE [Cummins] ( Page 180 )1

8 SECTION 8 SUPPORT MODULES ( Page 198 )1

9 SECTION 9 DECAL KITS ( Page 208 )1

10 SECTION 10 3544133 - HYDRAULIC FLUID CIRCULATION ( Page 218 )1

11 SECTION 11 3670446 - DIESEL POWER SUPPLY PUMP ( Page 240 )1

12 SECTION 12 102306 - MUD MIXER MODULE ( Page 250 )1

13 SECTION 13 MUD TANK MODULE ( Page 256 )1

14 SECTION 14 3543553 - HYDRAULIC FOOT CLAMP MODULE ( Page 258 )1

15 SECTION 15 306042 - RODRACK PLATFORM MODULE ( Page 268 )1

16 SECTION 16 3546393 - TOWING GROUP MODULE ( Page 274 )1

17 SECTION 17 RECOMMENDED SPARE PARTS KITS ( Page 278 )1

18 SECTION 18 ASSEMBLIES INDEX (Alphabetical) ( Page 300 )1

19 SECTION 19 PARTS INDEX (Alphabetical) ( Page 302 )1

20 SECTION 20 PARTS INDEX (Numerical) ( Page 304 )1

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Printed in Canada



5


Printed in Canada




BASIC DRILL: 3546151 - BASIC DRILL (Sections 1 thru 6 incl.)1

1 SECTION 1 3544090 - BASE FRAME MODULE (Incl. in Basic Drill) ( Page 6 )1

2 SECTION 2 3546152 - HYDRAULIC MODULE (Incl. in Basic Drill) ( Page 12 )1

3 SECTION 3 3545286 - DRAW WORKS (Incl. in Basic Drill) ( Page 58 )1

4 SECTION 4 3546153 & 54 - MAST MODULES (Incl. in Basic Drill) ( Page 74 )1

5 SECTION 5 3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill) ( Page 100 )1

6 SECTION 6 3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill) ( Page 176 )1

7 SECTION 7 3544397 - POWER UNIT MODULE [Cummins] ( Page 180 )1

8 SECTION 8 SUPPORT MODULES ( Page 198 )1

9 SECTION 9 DECAL KITS ( Page 208 )1

10 SECTION 10 3544133 - HYDRAULIC FLUID CIRCULATION ( Page 218 )1

11 SECTION 11 3670446 - DIESEL POWER SUPPLY PUMP ( Page 240 )1

12 SECTION 12 102306 - MUD MIXER MODULE ( Page 250 )1

13 SECTION 13 MUD TANK MODULE ( Page 256 )1

14 SECTION 14 3543553 - HYDRAULIC FOOT CLAMP MODULE ( Page 258 )1

15 SECTION 15 306042 - RODRACK PLATFORM MODULE ( Page 268 )1

16 SECTION 16 3546393 - TOWING GROUP MODULE ( Page 274 )1

17 SECTION 17 RECOMMENDED SPARE PARTS KITS ( Page 278 )1

18 SECTION 18 ASSEMBLIES INDEX (Alphabetical) ( Page 300 )1

19 SECTION 19 PARTS INDEX (Alphabetical) ( Page 302 )1

20 SECTION 20 PARTS INDEX (Numerical) ( Page 304 )1

6

SECTION 1 3544090 - BASE FRAME MODULE ( Incl. in Basic Dri l l )

Printed in Canada



7

SECTION 1 3544090 - BASE FRAME MODULE ( Incl. in Basic Dri l l )

Printed in Canada




1 3544090 BASE FRAME MODULE, LF90 ( Page 8 )1

8

3544090 BASE FRAME MODULE, LF90 (Rev C)

Printed in Canada



9

3544090 BASE FRAME MODULE, LF90 (Rev C)

Printed in Canada




1 3544091 FRAME, BASE 1

2 3543791 FUEL TANK, 50 GALLON (US) 1

3 102242 STRAP, RATCHET (1" WIDE) 1

4 102237 STRIP, RUBBER 5

5 103427 STRIP, RUBBER [.125 x 2 x 16" Lg.]1

6 3543792 BATTERY GROUP, 12VOLT LF90 ( Page 10 )1

7 38298 PLATE, SUB/SMALL ASSEMBLY ID 1

8 17958 PLATE, SERIAL NUMBER 1

9 3545315 DECAL, LF90 TANK/FRAME 2

10

3543792 BATTERY GROUP, 12VOLT LF90 (Rev B)

Printed in Canada



11

3543792 BATTERY GROUP, 12VOLT LF90 (Rev B)

Printed in Canada




1 100284 BATTERY BOX WELDMENT 1

7 21875 BATTERY, 4D [Douglas]2

8 104294 ROD, THD, 3/8-16 UNC [3/8-16 UNC]2

9 44711 NUT, JAM, 3/8-16 UNC 1

10 104375 INSERT, CHIP-BOARD, BATTERY BOX [Battery Box]2

11 22401 LOCKWASHER - 3/8 2

12 41148 NUT, HEX, 3/8-16 UNC 1

13 104291 RETAINER, BATTERY 1

14 3544709 GROMMET, RUBBER 1

15 100287 FASTENER, RUBBER HOLD DOWN REF

12

SECTION 2 3546152 - HYDRAULIC MODULE ( Incl. in Basic Dri l l )

Printed in Canada



13

SECTION 2 3546152 - HYDRAULIC MODULE ( Incl. in Basic Dri l l )

Printed in Canada




1 3546152 HYDRAULIC MODULE LF90-PQ LONG STROKE ( Page 14 )1

14

3546152 HYDRAULIC MODULE LF90-PQ LONG STROKE (Rev A)

Printed in Canada



15


Printed in Canada




1 3543874 HYD TANK & STAND ASM LF90 (Rev A) ( Page 18 )1

2 3544126 PANEL ASM, CONTROL LF90 ( Page 24 )1

3 3544236 SUPPORT, TANK STAND OUTSIDE 1

4 3544237 SUPPORT, TANK STAND INSIDE 1

5 3544138 VALVE, CONTROL HV08 1

6 3544245 PLATE, LOCKING HV08 1

7 3544246 PLUNGER, LOCKING 2

8 3544247 SPRING, COMPRESSION 2

9 3544249 COLLAR, SHAFT 10MM 4

10 3544171 MANIFOLD ASM, DO3 7 STATION LF90 ( Page 26 )1

11 3544151 VALVE REWORK, WATER PUMP 1

12 3544139 PUMP, PRIMARY P3 1

13 3544140 PUMP, SECONDARY PVP33 1

14 100184 PUMP, AUXILIARY 70122 [Secondary]1

15 3544238 SUPPORT, PUMP FRONT 1

16 3544363 MOUNT ASM, PUMP REAR CUMMINS LF90 (Rev A) ( Page 34 )1

17 3544243 BAR, TANK & PANEL MTG 2




21 23183 SCREW, DRIVE 6

22 44547 C/SCR, HH 1/2-13 UNC x 2-1/2" 6

23 44585 C/SCR, HH 1/2-13UNC x 2" 4

24 44530 C/SCR, HH 1/2-13UNC x 1 1/4 16

25 44621 WASHER, FLAT 1/2" 10

26 44521 WASHER, LOCK 1/2 ID 26

27 44525 NUT, HEX 1/2-13UNC 14

28 50872 C/SCR, HH 3/8-16UNC x 5 1

29 44536 C/SCR, HH 3/8-16UNC x 1-1/2 4

30 44512 C/SCR, HH 3/8-16UNC x 1 LG 3

31 44611 WASHER, FLAT 3/8 ID 9

32 44520 WASHER, 3/8 ID LOCK 7

33 44527 NUT, HEX 3/8-16UNC 2

34 44551 C/SCR, HH 5/16-18 x 3/4 Lg. 4

35 44519 L/WASHER, 5/16 SAE G8 4

36 3546214 PIPING GRP, HYDRAULIC ( Page 36 )1

16


Printed in Canada



17


Printed in Canada




1 3543874 HYD TANK & STAND ASM LF90 (Rev A) ( Page 18 )1

2 3544126 PANEL ASM, CONTROL LF90 ( Page 24 )1

3 3544236 SUPPORT, TANK STAND OUTSIDE 1

4 3544237 SUPPORT, TANK STAND INSIDE 1

5 3544138 VALVE, CONTROL HV08 1

6 3544245 PLATE, LOCKING HV08 1



9 3544249 COLLAR, SHAFT 10MM 4

10 3544171 MANIFOLD ASM, DO3 7 STATION LF90 ( Page 26 )1

11 3544151 VALVE REWORK, WATER PUMP 1

12 3544139 PUMP, PRIMARY P3 1

13 3544140 PUMP, SECONDARY PVP33 1

14 100184 PUMP, AUXILIARY 70122 [Secondary]1

15 3544238 SUPPORT, PUMP FRONT 1

16 3544363 MOUNT ASM, PUMP REAR CUMMINS LF90 (Rev A) ( Page 34 )1

17 3544243 BAR, TANK & PANEL MTG 2





22 44547 C/SCR, HH 1/2-13 UNC x 2-1/2" 6

23 44585 C/SCR, HH 1/2-13UNC x 2" 4

24 44530 C/SCR, HH 1/2-13UNC x 1 1/4 16

25 44621 WASHER, FLAT 1/2" 10

26 44521 WASHER, LOCK 1/2 ID 26

27 44525 NUT, HEX 1/2-13UNC 14

28 50872 C/SCR, HH 3/8-16UNC x 5 1

29 44536 C/SCR, HH 3/8-16UNC x 1-1/2 4

30 44512 C/SCR, HH 3/8-16UNC x 1 LG 3



33 44527 NUT, HEX 3/8-16UNC 2

34 44551 C/SCR, HH 5/16-18 x 3/4 Lg. 4

35 44519 L/WASHER, 5/16 SAE G8 4

36 3546214 PIPING GRP, HYDRAULIC ( Page 36 )1

18

3543874 HYD TANK & STAND ASM LF90 (Rev A)

Printed in Canada



19

3543874 HYD TANK & STAND ASM LF90 (Rev A)

Printed in Canada




1 3543875 HYDRAULIC TANK ASM LF90 ( Page 20 )1

2 3544007 STAND WELDMENT, HYD TANK 1

3 3544315 STRIP, RUBBER 1/2x1-1/2x33 2

4 3544316 STRIP, RUBBER 1/2x1-1/2x18-1/4 2

5 3544320 BRACKET, HOSE HANGER 1

6 60058 PUMP, ROTARY HAND 1

7 3544305 PLATE, MOUNTING HAND PUMP 1

8 37943 ADAP, HYD 12NPT x 12JIC SWIV 90Deg 1

9 3544141 VALVE, CHECK INLINE 12JIC 1

10 50878 HOSE ASM, 3/4 ID x 32 LG 1

11 36980 ADAP, HYD 12JIC x 12ORB 90 1

12 19107 ADAP, HYD 12NPT x 12JIC 2

13 40393 ADAP, HYD 12JIC CAP 1

14 22748 HOSE ASM, 3/4 ID x 48 LG 1

15 101158 VALVE, BALL 3/4 NPT 2

16 102962 ADAP, HYD 12NPT x 12JIC SWIVEL 1

17 28096 NIPPLE, CLOSE 2" NPT 1

18 3543988 VALVE, BALL 2" NPT 1

19 18485 NIPPLE, CLOSE 1-1/4" NPT 1

20 3544002 VALVE, BALL 1-1/4" NPT 1

21 17911 NIPPLE, CLOSE 3/4" NPT 1

22 3544318 MANIFOLD, HEADER 3 STATION 90Deg 1

23 3544319 MANIFOLD, HEADER 2 STATION 90Deg 1

24 44536 C/SCR, HH 3/8-16UNC x 1-1/2 8

25 44512 C/SCR, HH 3/8-16UNC x 1 LG 2

26 44611 WASHER, FLAT 3/8 ID 16

27 44520 WASHER, 3/8 ID LOCK 10

28 44527 NUT, HEX 3/8-16UNC 10

29 102531 C/SCR, HH 5/16-18UNC x 3-3/4 4

30 44557 C/SCR, HH 5/16-18UNC x 1-1/4 2

31 44610 WASHER, FLAT 5/16 SAE G8 6

32 44519 L/WASHER, 5/16 SAE G8 6

33 44552 NUT, 5/16UNC 4

20

3543875 HYDRAULIC TANK ASM LF90 (Rev D)

Printed in Canada



21

3543875 HYDRAULIC TANK ASM LF90 (Rev D)

Printed in Canada




1 3544006 TANK WELDMENT, HYD 1

2 104245 COVER, END RESERVOIR 1

3 3544202 BAR, COVER X 1

4 100221 FILTER IN TANK RETURN (Rev D) ( Page 22 )1

5 100550 DIFFUSER, HYD 1-1/2" NPT 2

6 27105 ADAP, HYD 2NPT x 2NPT-F 90Deg 2

7 100195 STRAINER, SUCTION 2" NPT 1

8 28020 ELBOW, STREET 2 NPT 1

9 103426 STRAINER, SUCTION 1-1/4" NPT 1

10 18473 ELBOW, STREET 1-1/4" NPT 1

11 18485 NIPPLE, CLOSE 1-1/4" NPT 1

12 100222 STRAINER, SUCTION 3/4" NPT 1

13 20829 ELBOW, STREET 3/4" NPT 1

14 17911 NIPPLE, CLOSE 3/4" NPT 1

15 3543954 BREATHER 3/4" NPT 1

16 3543274 GAUGE, FLUID LEVEL 10" 1

17 3543967 FILTER, PRESSURE 50P 1

18 3544251 BAR, LIFTING 1

19 47843 C/SCR HH 5/8-11NC x 3-1/4 LG 1

20 44860 C/SCR, HH 1/2-13 UNC x 3-3/4 4

21 44510 C/SCR, HH 1/2-13 NC x 1.5Lg. 6

22 44621 WASHER, FLAT 1/2" 6

23 44521 WASHER, LOCK 1/2 ID 10

24 44525 NUT, HEX 1/2-13UNC 10

25 46749 C/SCR SH 3/8-16NC x 1-1/2 LG 8



28 44527 NUT, HEX 3/8-16UNC 8

29 3544405 FILTER, RETURN 94 GPM 1

30 100236 ELEMENT, FILTER [Main Return]1

31 3544406 GAUGE, PRESSURE RET FILTER 1

32 34063 ADAP, HYD 24NPT x 24NPT 1

33 3544565 ADAP, HYD STR 2NPT X 2 LG 1

34 34099 ADAP, HYD 1/8NPT(F) x 1/8NPT(F) 1

22

100221 FILTER IN TANK RETURN (Rev C)

Printed in Canada



23

100221 FILTER IN TANK RETURN (Rev C)

Printed in Canada




1 096528 HEAD 1

2 096529 BOWL ASSEMBLY 1

3 096530 CAP ASM (DIE CAST) W/O INDICATOR [Die-Cast]1

4 096531N BYPASS VALVE ASSEMBLY 1

5 096532N COMPRESSION SPRING 1

6 100236 ELEMENT, FILTER [Main Return]1

8 095965 VACUUM GAUGE 1

9 096533 'O" RING (APR-568-245) [APR-568-245]1

10 096534N "O" RING 1

11 096535 GASKET 1

N) See 'NOTES' on drawing

24

3544126 PANEL ASM, CONTROL LF90 (Rev C)

Printed in Canada



25

3544126 PANEL ASM, CONTROL LF90 (Rev C)

Printed in Canada




1 3544127 STAND, CONTROL PANEL 1

2 3544227 COVER, TOP GAUGES 1

3 3544165 COVER, TOP D03 1

4 3544166 COVER, FRONT 1

5 3544167 COVER, SIDE 1

6 3544253 MOUNT, ENGINE CONTROL PANEL RH 1

7 3544254 MOUNT, ENGINE CONTROL PANEL LH 1

8 3544343 PLATE, MTG ELECTRICAL PLUG 1

9 102148 HINGE, 3" [Tight-Pin Type]2

10 3541849 LATCH, ADJUSTABLE 1

11 100234 GAUGE, PRESSURE [0-3000 PSI]3



14 100607 FLANGE, BRASS 5

15 102221 M/SCR, RND HD #6-32 UNC x 1/2 15

16 3543350 M/SCR, FLT HD 1/4 UNC x 3/4 12

17 44631 C/SCR, HH 1/4 UNC x 3/4 LG 19

18 44566 C/SCR, HH 1/4 UNC x 1 LG 2

19 44708 C/SCR, HH 1/4 UNC x 2-1/2 LG 2

20 44518 LOCKWASHER, 1/4" ID 35

21 46087 WASHER, FLAT 1/4" ID 14

22 44567 NUT, HEX 1/4-20UNC 14

27 44593 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-1154



30 44527 NUT, HEX 3/8-16UNC 4

26

3544171 MANIFOLD ASM, DO3 7 STATION LF90 (Rev C)

Printed in Canada



27


Printed in Canada




1 3544172 MANIFOLD REWORK, D03 1

2 100231 VALVE, PRESS. REDUCING/RELIEVING 2

3 3544273 VALVE, CTRL CHUCK & ROD CLAMP 2

4 101664 VALVE, BODY HOIST BRAKE RELEASE 1

5 100705 CARTRIDGE, VALVE HOIST BRAKE 1

6 100229 VALVE, CONTROL ROTATION PRESS [Rotation]1

7 100230 PLATE, CROSSOVER 1

8 3543963 VALVE, PRESS RED'G MAST RAISING 1

9 3544275 VALVE, CONTROL MAST RAISING 1

10 101878 VALVE, FEED MUD MIXER 1

11 100226 VALVE, SEQUENCE MUD MIXER 1

12 3544272 VALVE, CONTROL MUD MIXER 1

13 3544145 VALVE, CHECK ROD MAKE/BREAK 1

14 3544144 VALVE, PRESS CTRL ROD MAKE/BRK 1

15 3546010 VALVE, DIRECTIONAL (PRE-TORQUE) ( Page 30 )1

16 104101 VALVE, PRESS REDUCING HEAD FEED 1

17 3544270 VALVE, FEED CONTROL HEAD 1

18 3544271 VALVE, CONTROL HEAD FEED 1

19 3544263 SPACER, 2-1/2" 2

20 3544262 SPACER, 3/4" 1

21 3544264 ORIFICE, FIXED .018" PORT "P" 1

22 3544239 PLATE, LOCKING 2



25 3544252 STUD, #10-24UNC x 6.56 LG 20

26 101963 STUD, #10-24UNC x 4.75 LG 4

27 100609 STUD, #10-24UNC x 4.06 LG 4

28 100608 NUT, STUD #10-24 UNC 28

29 60093 CPLG, DIAGNOSTIC 6

30 33681 ADAP, HYD #4 JIC x # 4 ORB TEE 1

31 306220 ADAP, HYD #4 JIC(F) x #4 NPT(F) 1

32 44673 C/SCR, HH 5/16UNC x 2 LG 2

33 44519 L/WASHER, 5/16 SAE G8 2

34 44552 NUT, 5/16UNC 2

35 3546033 BRACKET, MOUNTING 1

36 3546014 SWITCH ASSEMBLY PRE-TORQUE KIT ( Page 32 )REF

37 3546066 VALVE, PRESSURE RELIEF 1

38 3546067 VALVE, SOLENOID 1

39 3546028 MANIFOLD, PRE-TORQUE VALVE 1

40 3546021 COIL, 12VDC CONTROL VALVE 1

28


Printed in Canada



29


Printed in Canada




1 3544172 MANIFOLD REWORK, D03 1

2 100231 VALVE, PRESS. REDUCING/RELIEVING 2

3 3544273 VALVE, CTRL CHUCK & ROD CLAMP 2

4 101664 VALVE, BODY HOIST BRAKE RELEASE 1

5 100705 CARTRIDGE, VALVE HOIST BRAKE 1

6 100229 VALVE, CONTROL ROTATION PRESS [Rotation]1

7 100230 PLATE, CROSSOVER 1

8 3543963 VALVE, PRESS RED'G MAST RAISING 1

9 3544275 VALVE, CONTROL MAST RAISING 1

10 101878 VALVE, FEED MUD MIXER 1

11 100226 VALVE, SEQUENCE MUD MIXER 1

12 3544272 VALVE, CONTROL MUD MIXER 1

13 3544145 VALVE, CHECK ROD MAKE/BREAK 1

14 3544144 VALVE, PRESS CTRL ROD MAKE/BRK 1

15 3546010 VALVE, DIRECTIONAL (PRE-TORQUE) ( Page 30 )1

16 104101 VALVE, PRESS REDUCING HEAD FEED 1

17 3544270 VALVE, FEED CONTROL HEAD 1

18 3544271 VALVE, CONTROL HEAD FEED 1

19 3544263 SPACER, 2-1/2" 2

20 3544262 SPACER, 3/4" 1

21 3544264 ORIFICE, FIXED .018" PORT "P" 1

22 3544239 PLATE, LOCKING 2



25 3544252 STUD, #10-24UNC x 6.56 LG 20

26 101963 STUD, #10-24UNC x 4.75 LG 4

27 100609 STUD, #10-24UNC x 4.06 LG 4

28 100608 NUT, STUD #10-24 UNC 28

29 60093 CPLG, DIAGNOSTIC 6

30 33681 ADAP, HYD #4 JIC x # 4 ORB TEE 1

31 306220 ADAP, HYD #4 JIC(F) x #4 NPT(F) 1

32 44673 C/SCR, HH 5/16UNC x 2 LG 2

33 44519 L/WASHER, 5/16 SAE G8 2

34 44552 NUT, 5/16UNC 2

35 3546033 BRACKET, MOUNTING 1

36 3546014 SWITCH ASSEMBLY PRE-TORQUE KIT ( Page 32 )REF

37 3546066 VALVE, PRESSURE RELIEF 1

38 3546067 VALVE, SOLENOID 1

39 3546028 MANIFOLD, PRE-TORQUE VALVE 1


30

3546010 VALVE, DIRECTIONAL (PRE-TORQUE) (Rev. A)

Printed in Canada



31

3546010 VALVE, DIRECTIONAL (PRE-TORQUE) (Rev. A)

Printed in Canada




1 3544274 VALVE, CONTROL HEAD FLOAT [includes items 7-13]1

2 3546011 C/SCR, SH #8-32 x 5/8" Lg. 2

3 3546012 MOUNT, SWITCH 1

4 3546013 C/SCR, SH M4 x 30mm Lg. 4

5 38044 BALL, 5/16 ST 1

6 3546014 SWITCH ASSEMBLY PRE-TORQUE KIT (Rev. A) ( Page 32 )1

7 O-RING, 2-011 [included in item 1]REF

8 END COVER (rework) [included in item 1]REF

9 PLUG, 8mm x 1mm [included in item 1]REF

10 COPPER RING [included in item 1]REF

11 SPRING [included in item 1]REF

12 DETENT [included in item 1]REF

13 C/SCR, M4 x 20mm [included in item 1]REF

32

3546014 SWITCH ASSEMBLY PRE-TORQUE KIT (Rev. A)

Printed in Canada



33

3546014 SWITCH ASSEMBLY PRE-TORQUE KIT (Rev. A)

Printed in Canada




1 3546020 SWITCH, PRE-TORQUE KIT 1


3 3546022 PLUG, STRAIGHT ELEC 1

4 3546023 BOX, 1/2" T CONDUIT 1

5 3546024 CONNECTOR, POWER CORD 2

6 3546025 NIPPLE, 1/2" CONDUIT 1

7 CORD FROM ITEM #1 x 25.00 Lg REF

8 3546027 CONNECTOR, YELLOW WIRE 3

34

3544363 MOUNT ASM, PUMP REAR CUMMINS LF90 (Rev A)

Printed in Canada



35

3544363 MOUNT ASM, PUMP REAR CUMMINS LF90 (Rev A)

Printed in Canada




1 3544364 MOUNT, PUMP REAR 1

2 3544365 MOUNT, PUMP REAR 1

3 3544287 MOUNT, RUBBER 1

4 44512 C/SCR, HH 3/8-16UNC x 1 LG 4



7 44526 NUT, HH 5/8-11 UNC 4

8 44593 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-1152


10 44660 WASHER, LOCK 7/16 ID 2

11 44560 C/SCR, HH 1/2-13UNC x 3 1/2 2

12 44521 WASHER, LOCK 1/2 ID 2

36

3546214 PIPING GRP, HYDRAULIC (Rev C)

Printed in Canada



37


Printed in Canada



38


Printed in Canada



39


Printed in Canada



40


Printed in Canada



41


Printed in Canada



42


Printed in Canada



43


Printed in Canada



44


Printed in Canada



45


Printed in Canada



46


Printed in Canada



47


Printed in Canada



48


Printed in Canada



49


Printed in Canada



50


Printed in Canada



51


Printed in Canada



52


Printed in Canada



53


Printed in Canada



54


Printed in Canada



55


Printed in Canada



56


Printed in Canada



57


Printed in Canada



58

SECTION 3 3545286 - DRAW WORKS ( Incl . in Basic Dri l l )

Printed in Canada



59

SECTION 3 3545286 - DRAW WORKS ( Incl . in Basic Dri l l )

Printed in Canada




1 3545286 DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR) ( Page 60 )1

60

3545286 DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR) (Rev B)

Printed in Canada



61

3545286 DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR) (Rev B)

Printed in Canada




1 3545203 PIVOT, DRAW WORKS KPL16 1

2 100265 CAP, MAST MOUNTING SWIVEL 2

3 3544485 HOIST ASM, WIRELINE LF70/LF90 (Rev B) ( Page 62 )1

4 3546537 WINCH, PLANETARY 16000 LB ( Page 68 )1

5 3543744 MAST RAISING CYLINDER 2

6 3545285 PIN, CYLINDER MAST RAISING 2

7 3542429 RING, RETAINING 1" EXTERNAL 4

8 3544113 PIN, PIVOT LF70 MAST RAISING 2

9 44542 C/SCR, HH 5/8-11UNC x 1-1/2 - L.C. #90214-14512

10 44522 WASHER, LOCK 3/8 ID - L.C. #90343-816

11 44526 NUT, HH 5/8-11 UNC 16

12 102218 C/SCR, HH 3/4-16 UNF x 2-3/4" 4

13 102956 LOCKWASHER, Dia3/4 (GR.8) [Gr.8]4

14 44547 C/SCR, HH 1/2-13 UNC x 2-1/2" 4

15 102227 C/SCR, 12 PT 1" NS x 3" Lg. 4


17 102957 LOCKWASHER, Dia1" (GR.8) [Gr.8]4

18 3542822 CABLE, 3/16 DIA SWAGED WIRELINE 0

19 3546898 CABLE ASM, 9/16 BRADEN WINCH 1

62

3544485 HOIST ASM, WIRELINE LF70/LF90 (Rev B)

Printed in Canada



63


Printed in Canada




1 104862 MOTOR, HYDRAULIC 1

2 104859 4 BOLT FLANGE BEARING 1

3 306125 END PLATE (RHS) 1

4 306123 DRUM WELDMENT 1

5 104858 BEARING SHAFT 1

6 102725 SPACER BAR 9

7 104863 BODY, HYDRAULIC 1

8 3546773 CARTRIDGE, COUNTERBALANCE 2

9 306126 END PLATE (LHS) 1

10 044512 C/SCR HH 3/8-16 x 1 Lg. 10

11 047266 C/SCR FLAT HD 3/8-16 x 3/4 Lg. 8

12 044640 C/SCR HH 1/2-13 x 1 3/4 Lg. 8

13 044521 LOCKWASHER Dia1/2 8


15 044525 NUT-HEX 1/2-13 8

16 063607 C/SCR SH 3/8-16 x 2 1/2 Lg. 4

17 044728 C/SCR HH 3/8-16 x 3 1/4 Lg. 4

18 044593 C/SCR HH 3/8-16 x 1 1/4 Lg. 4

19 044630 C/SCR SH 3/8-16 x 1 Lg. 5

20 306127 GUARD, W/L HOIST 1

21 026112 PIN, QUICK RELEASE Dia1/4" [1/4]2

22 044638 C/SCR HH, 3/8-16 x 2 3/4 Lg. 1


24 044527 NUT, HEX 3/8-16 1

25 306129 RETAINING/DISASM. TOOL 1

26 037500 O-RING Dia1 1/2 I.D 1

27 306155 GUARD, BEARING W/L 1

28 306182 FLANGE KIT (#12) 2

29 033840 ADAP. HYD. 90Deg #12S/F x #12JIC(F) 2

30 3540032 PIN, COTTER 1/8 x 2 1/2 LG [1/8 x 2 1/2" Lg.]1

31 3540214 PIN, QUICK RELEASE, ASM. 1

32 044954 C/SCR HH #10-24 UNC x 1/2LG 1

33 044540 LOCKWASHER, #10 1

306206 Spare Parts Kit, Wireline Hoist (Rev B) ( Page 66 )REF

35 49799 ANCHOR, WIRELINE CABLE 1

36 SET SCREW, 1/4 x 3/8 LG 1

64


Printed in Canada



65


Printed in Canada






3 306125 END PLATE (RHS) 1

4 306123 DRUM WELDMENT 1

5 104858 BEARING SHAFT 1

6 102725 SPACER BAR 9

7 104863 BODY, HYDRAULIC 1

8 3546773 CARTRIDGE, COUNTERBALANCE 2

9 306126 END PLATE (LHS) 1

10 044512 C/SCR HH 3/8-16 x 1 Lg. 10

11 047266 C/SCR FLAT HD 3/8-16 x 3/4 Lg. 8

12 044640 C/SCR HH 1/2-13 x 1 3/4 Lg. 8



15 044525 NUT-HEX 1/2-13 8

16 063607 C/SCR SH 3/8-16 x 2 1/2 Lg. 4

17 044728 C/SCR HH 3/8-16 x 3 1/4 Lg. 4

18 044593 C/SCR HH 3/8-16 x 1 1/4 Lg. 4

19 044630 C/SCR SH 3/8-16 x 1 Lg. 5

20 306127 GUARD, W/L HOIST 1

21 026112 PIN, QUICK RELEASE Dia1/4" [1/4]2

22 044638 C/SCR HH, 3/8-16 x 2 3/4 Lg. 1


24 044527 NUT, HEX 3/8-16 1

25 306129 RETAINING/DISASM. TOOL 1

26 037500 O-RING Dia1 1/2 I.D 1

27 306155 GUARD, BEARING W/L 1

28 306182 FLANGE KIT (#12) 2

29 033840 ADAP. HYD. 90Deg #12S/F x #12JIC(F) 2

30 3540032 PIN, COTTER 1/8 x 2 1/2 LG [1/8 x 2 1/2" Lg.]1

31 3540214 PIN, QUICK RELEASE, ASM. 1

32 044954 C/SCR HH #10-24 UNC x 1/2LG 1

33 044540 LOCKWASHER, #10 1

306206 Spare Parts Kit, Wireline Hoist (Rev B) ( Page 66 )REF

35 49799 ANCHOR, WIRELINE CABLE 1

36 SET SCREW, 1/4 x 3/8 LG 1

66

306206 Spare Parts Kit, Wireline Hoist (Rev B)

Printed in Canada



67

306206 Spare Parts Kit, Wireline Hoist (Rev B)

Printed in Canada





3 306208 SEAL KIT 1

5 104864 CARTRIDGE 1

68

3546537 WINCH, PLANETARY 16000 LB (Rev A)

Printed in Canada



69


Printed in Canada




-1 76381 NAMEPLATE, GH5/PD5 WINCH 1

-2 11842 SCREW, DRIVE 4

-3 25131 ELBOW / O-RING 1

-4 12465 O-RING 2

-5 75288 PLUG, SHIPPING 2

5 10330 O-RING 1

7 102307 MOTOR, HYD 1

8 HOSE ASSY [25749]1

9 105786 COUNTERBALANCE VALVE 1

10 27664 CAPSCREW 8

11 105827 GUARD, CABLE 4

12 25614 SHAFT, PRIMARY PLANET GEAR 1

23 26140 SWIVEL NUT, 90 deg ELBOW 1

25 27152 LOCKWASHER 4

26 27375 SPACER 1

32 100028 MOTOR SUPPORT 1

33 105774 SUPPORT END PLATE 1

38 105770 BEARING SUPPORT 1

39 105769 CABLE DRUM 1

40 26480 CABLE DRUM CLOSURE 1

41 11026 LOCKWASHER 44

42 104322 CAPSCREW 24

43 26479 GEAR, PRIMARY SUN 1

44 40129 WASHER, THRUST 1

45 76208 ORING 1

46 22818 SEAL, OIL 1

59 100854 GEAR, SUN OUTPUT 1

60 25864 ADAPTER 1

62 10427 SEAL 1

63 24487 BEARING, BALL 1

64 70575 RETAINING RING, EXTERNAL 2

65 21283 O-RING 1

67 105772 TORQUE SHAFT 1

68 101409 COVER GEAR SIDE, CLUTCH SHAFT 1

69 104174 CAPSCREW 20

70 18062 RELIEF VALVE, 7.5-15 PSI 1

72 24110 BEARING, BALL 1

73 105784 TIE PLATE 2

76 104309 CAPSCREW 4

79 31223 16056-620 SCREW, SOC SET UN 2

80 32411 16496-8 PLUG, O-RING FLUSH 1

70


Printed in Canada



71


Printed in Canada




81 105773 MOTOR END PLATE 1

100 81716 CLUTCH ASSY, SPRAG (C SPL SHAFT) 1

200 83363 BRAKE CYLINDER SUB-ASSY 4BOL 1

300 82342 PRIMARY PLANET CARRIER ASSY 1

400 81845 PLANET CARRIER ASSY 1

500 3546537_MV Service Manual, 16000 lb Winch [BRADEN] ( Page 72 )REF

V) See VENDOR literature.

72

3546537_M Service Manual, 16000 lb Winch [BRADEN]

Printed in Canada



73

3546537_M Service Manual, 16000 lb Winch [BRADEN]

Printed in Canada



74

SECTION 4 3546153 & 54 - MAST MODULES ( Incl. in Basic Dri l l )

Printed in Canada



75

SECTION 4 3546153 & 54 - MAST MODULES ( Incl. in Basic Dri l l )

Printed in Canada




1 3546153 MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE ( Page 76 )1

2 3546154 MAST MODULE, LF90 UPPER LONG STROKE ( Page 92 )1

76

3546153 MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE (Rev B)

Printed in Canada



77

3546153 MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE (Rev B)

Printed in Canada




1 3546320 MAST, LOWER WELDMENT LF90 1

2 3546396 SLIDE ASM, LF90-PQ HEAD LONG STROKE ( Page 78 )1

3 3546516 SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE ( Page 82 )1

4 100158 BASE ASSEMBLY, PQ HEAD CASING POSITIONER ( Page 86 )1

5 3546482 BULKHEAD, LF90 HOSE LONG STROKE DRILL ( Page 88 )1

6 3546489 GUARD, PQ HEAD LF90 LONG STROKE (Rev B) ( Page 90 )1

7 3545328 SUPPORT GRP, MAST LEG 1



10 3546478 SLIDE, LOWER MAST ROD 1

11 101965 C/SCR B HD SOC 1/2-13 x 1 LG 4

12 44640 C/SCR, HH 1/2-13 UNC x 1 3/4 4

13 44621 WASHER, FLAT 1/2" 4


15 44525 NUT, HEX 1/2-13UNC 4

78

3546396 SLIDE ASM, LF90-PQ HEAD LONG STROKE (Rev A)

Printed in Canada



79

3546396 SLIDE ASM, LF90-PQ HEAD LONG STROKE (Rev A)

Printed in Canada




1 3546457 TOP PLATE, RIGHT SIDE 1

2 3546156 MIDBODY, SLIDE FRAME 1

3 3546459 BOTTOM PLATE 2

4 100171 PIN, PIVOT (HEAD LOCKING) 1

5 3546460 SHIM, 28 Ga. (.018") 4

6 3546462 BAR, WEAR 8

7 3546465 SUPPORT, FEED CYLINDER 1

8 3546100 CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod] ( Page 80 )1

9 3546463 MANIFOLD, FEED CYLINDER 1

10 44578 C/SCR, HH 1/2-13UNC x 4" 20

11 101061 LOCKNUT, 1/2-13UNC STOVER [Stover]20

12 44505 C/SCR, HH 3/4-10UNC x 2 1/2" 1


14 102166 C/SCR, FLAT HD. 1/4-20 x 1/2" 48

15 47568 C/SCR, SOC HD 1/2-13 x 2" LG. 4

16 102955 LOCKWASHER, 1/2" ID 4

17 64697 C/SCR, HH 1/2-13 x 1 1/2" LG. 4

18 BOLT, 1-8UNC SHOULDER 2

19 44575 WASHER, LOCK 1" ID 2

20 44573 NUT, 1"-8UNC HEX 2

21 3546458 TOP PLATE, LEFT SIDE 1

22 3546461 SHIM, 30 Ga. (.015") 4

23 101054 TUBE, ADJUSTING (PIPE WRENCH) [Pipe Wrench]1

24 3540810 PIN, HINGE (LF70 PQ HEAD) 0

25 102113 CLIP, HITCH PIN 0

26 100879 PAD, WEAR 2

27 64729 FLATWASHER, 1/2 ID (HARDENED) 4

28 102225 BUSHING, STEEL 3

29 46102 C/SCR SH 1/2-13 NC x 1-3/4Lg. 2

30 23292 PIN, QUICK RELEASE (Dia3/8 x 2.4) 1

31 3546464 LOCK RING 1

80

3546100 CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod] (Rev B)

Printed in Canada



81

3546100 CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod] (Rev B)

Printed in Canada




1 3546115 SEAL KIT, CYLINDER FEED (LF90 Long Stroke]REF

2 RING, BACKUP #141 4

3 O-RING, #141 2

4 WIPER, ROD 1

5 SEAL, ROD 1

6 RING, GLAND WEAR 1

7 SPACER 1

8 NUT, PISTON 1

9 44682 S/SCR, SH 1/4-20 x 1/2 Lg 2

10 SEAL, PISTON 1

11 PISTON 1

12 RING, PISTON WEAR 2

13 CASE WELDMENT 1

14 ROD WELDMENT 1

15 37924 O-RING, #342 1


17 GLAND, HEAD 1

18 44663 S/SCR, SH 1/4-20 x 3/8 Lg. 2

19 O-RING, #117 1


82

3546516 SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE (Rev A)

Printed in Canada



83

3546516 SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE (Rev A)

Printed in Canada




1 3546456 GUIDE, SLIDING ROD 1

2 3546514 PLATE, ROD SLIDE CLAMPING 4

3 3546513 BAR, ROD SLIDE WEAR 6

4 3546509 CARRIAGE, ROD GUIDE 1

5 3546512 BUSHING, FEED CYL SUPPORT 1

6 3546504 SLIDE, REMOVEABLE ROD 1

7 3546510 PLATES, ROD SLIDE STOP 1

8 3546515 PIN, LF90 ROD SLIDE RELEASE ( Page 84 )2

9 3546511 EXTENSION, FEED CYLINDER 1

10 100878 PAD, WEAR 1

11 3543902 M/SCR, FH 1/4-20 x 1/2 LG 18

12 50872 C/SCR, HH 3/8-16UNC x 5 12

13 C/SCR, HH 3/8-16UNC x 6 LG 2

14 44527 NUT, HEX 3/8-16UNC 12

15 44522 WASHER, LOCK 3/8 ID - L.C. #90343-814

16 44611 WASHER, FLAT 3/8 ID 14

84

3546515 PIN, LF90 ROD SLIDE RELEASE

Printed in Canada



85

3546515 PIN, LF90 ROD SLIDE RELEASE

Printed in Canada




86

100158 BASE ASSEMBLY, PQ HEAD CASING POSITIONER (Rev H)

Printed in Canada



87

100158 BASE ASSEMBLY, PQ HEAD CASING POSITIONER (Rev H)

Printed in Canada




1 104005 BASE WELD'T, PQ HEAD 1

2 3541126 BAR, BASE MOUNTING 2

3 COLLAR, CASING ADAPTER REF

4 BUSHING, CASING GUIDE REF

5 102911 C/SCR, HH 1-14 UNS x 8 (GR.8) 2

6 102957 LOCKWASHER, Dia1" (GR.8) [Gr.8]2


9 044525 NUT-HEX 1/2-13 4

10 044510 C/SCR, HH 1/2-UNC x 1-1/2" LG 4

12 102229 C/SCR, SH FL/HD 1/4-20 x 3/4 2

13 102228 PLATE, BASE MOUNTING (SIDE) 2

14 044578 C/SCR HH, 1/2-13 x 4" Lg. 4

88

3546482 BULKHEAD, LF90 HOSE LONG STROKE DRILL (Rev A)

Printed in Canada



89

3546482 BULKHEAD, LF90 HOSE LONG STROKE DRILL (Rev A)

Printed in Canada




1 3541154 TUBE ASM, HYD 3/8" OD 1

2 3541155 TUBE ASM, HYD 1/2" OD 5

3 3544118 TUBE ASM, HYD 1" OD 2

4 36516 ADAP, HYD #6 JIC BLKHD 2



90

3546489 GUARD, PQ HEAD LF90 LONG STROKE (Rev B)

Printed in Canada



91

3546489 GUARD, PQ HEAD LF90 LONG STROKE (Rev B)

Printed in Canada




1 3546417 GUARD, FIXED 1

2 3546422 GUARD, SIDE SLIDING 1

3 3546423 GUARD, LOWER SLIDING 1

4 3546424 GUARD, UPPER SLIDING 1

5 3546503 PIVOT, PQ HEAD GUARD 1

6 3546432 HINGE, HEAD GUARD SUPPORT 1

7 3543493 SLIDE, PQ HEAD ROD 1

8 103739 HITCH PIN, Dia 1 x 4 1/4 LG 1

9 24317 PIN, QUICK RELEASE 1 DIA. 1

10 44512 C/SCR, HH 3/8-16UNC x 1 LG 4

11 44527 NUT, HEX 3/8-16UNC 4



14 44578 C/SCR, HH 1/2-13UNC x 4" 4

15 44525 NUT, HEX 1/2-13UNC 9

16 44647 WASHER, 1/2 ID FLAT 9


18 44651 C/SCR, HH 1/2-13UNC x 2 1/4" 4

19 25749 CHAIN, SASH x 12" LG 2

20 RING, Dia3/4 SPLIT 1

21 44573 NUT, 1"-8UNC HEX 1

22 44585 C/SCR, HH 1/2-13UNC x 2" 1

23 3546521 PLATE, HEAD GUARD CLAMPING 1

24 44510 C/SCR, HH 1/2-13 NC x 1.5Lg. 1

92

3546154 MAST MODULE, LF90 UPPER LONG STROKE (Rev B)

Printed in Canada



93

3546154 MAST MODULE, LF90 UPPER LONG STROKE (Rev B)

Printed in Canada




1 3546327 MAST, UPPER WELDMENT (KPL16) 1

2 3546479 SLIDE, UPPER MAST ROD 1

3 104133 CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) ( Page 94 )1



6 3545314 SIGN, LF90 IDENTIFICATION 2


8 103457 C/SCR, HH 1-8UNC x 3 1/2 LG 4

9 49871 FLATWASHER, 1 ID 8

10 45573 NUT, 1-8UNC 8

11 101965 C/SCR B HD SOC 1/2-13 x 1 LG 12


13 44525 NUT, HEX 1/2-13UNC 10

14 44521 WASHER, LOCK 1/2 ID 10

15 44640 C/SCR, HH 1/2-13 UNC x 1 3/4 10

16 104024 NUT, HEX (NYLOCK) 3/8-16UNC [Nyloc]8

94

104133 CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) (Rev E)

Printed in Canada



95


Printed in Canada




1 3541024 CROWN BLOCK WELDMENT 1

2 046814 SHAFT 1

4 044525 NUT-HEX 1/2-13 3

5 044677 C/SCR,HH, 1/2-13 x 6 1/2" LG 2

6 046816 SPACER 3

7 044536 C/SCR, HH, 3/8-16 x 1 1/2 Lg. 2


9 046815 RETAINER PLATE 1

10 103771 SHEAVE ASSEMBLY 30" DIA ( Page 98 )1

12 104166 BEARING 4

13 104171 BEARING, SPACER 2

14 104141 W/L SHEAVE, 8" (REWORK) [8"/Wireline]2

15 104585 SUPPORT BAR, WIRELINE SHEAVE 2

16 104586 AXLE, BOLT (REWORK) 2

17 016634 FITTING, GREASE 1/8 NPT [1/8 NPT(F)]2

18 104588 TUBE, CABLE RETAINER (SHORT) [Short]2

19 104587 TUBE, CABLE RETAINER (LONG) [Longe]2

20 044547 C/SCR, HH, 1/2-13 x 2 1/2 Lg. 2

21 044516 C/SCR, HH, 3/4-10 x 1 3/4 Lg. 2

22 044524 NUT, HEX 3/4-10 2

23 044523 L/WASHER, SPRING 3/4 ID 4

24 044621 FLATWASHER, 1/2 4

25 046124 C/SCR,HH 1/2-13 x 4 1/2" LG. 1

26 046091 FLATWASHER, 3/4 (SAE) 2


28 3541238 BOLT, EYE SHOULDER 3/4-10UNC 1

96


Printed in Canada



97


Printed in Canada




1 3541024 CROWN BLOCK WELDMENT 1

2 046814 SHAFT 1

4 044525 NUT-HEX 1/2-13 3

5 044677 C/SCR,HH, 1/2-13 x 6 1/2" LG 2

6 046816 SPACER 3

7 044536 C/SCR, HH, 3/8-16 x 1 1/2 Lg. 2


9 046815 RETAINER PLATE 1

10 103771 SHEAVE ASSEMBLY 30" DIA ( Page 98 )1

12 104166 BEARING 4

13 104171 BEARING, SPACER 2

14 104141 W/L SHEAVE, 8" (REWORK) [8"/Wireline]2

15 104585 SUPPORT BAR, WIRELINE SHEAVE 2

16 104586 AXLE, BOLT (REWORK) 2

17 016634 FITTING, GREASE 1/8 NPT [1/8 NPT(F)]2

18 104588 TUBE, CABLE RETAINER (SHORT) [Short]2

19 104587 TUBE, CABLE RETAINER (LONG) [Longe]2

20 044547 C/SCR, HH, 1/2-13 x 2 1/2 Lg. 2

21 044516 C/SCR, HH, 3/4-10 x 1 3/4 Lg. 2

22 044524 NUT, HEX 3/4-10 2


24 044621 FLATWASHER, 1/2 4

25 046124 C/SCR,HH 1/2-13 x 4 1/2" LG. 1

26 046091 FLATWASHER, 3/4 (SAE) 2



98

103771 SHEAVE ASSEMBLY 30" DIA (Rev C)

Printed in Canada



99

103771 SHEAVE ASSEMBLY 30" DIA (Rev C)

Printed in Canada




1 103770 SHEAVE, REWORK 1

2 103027 BEARING, SPEC (CUP & CONE) 1

3 103772 BUSHING 1

4 103510 SEAL,SPEC 2

5 046217 RETAINING RING, EXTERNAL Dia5.5 1

100

SECTION 5 3546222 - 'PQ' DRIVE MODULE ( Incl. in Basic Dri l l )

Printed in Canada



101

SECTION 5 3546222 - 'PQ' DRIVE MODULE ( Incl. in Basic Dri l l )

Printed in Canada




1 3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK ( Page 102 )1

2 3544117 HOSE HANGER, PQ DRIVE MODULE ( Page 174 )1

102

3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

Printed in Canada



103


Printed in Canada




1 306571 PQ HEAD ASSEMBLY (BASIC) ( Page 114 )1

2 3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 ( Page 124 )1

3 3540635 TRANSMISSION REWORK ( Page 134 )1

4 3540059 PUMP, HYDRAULIC GEAR 1


7 3546223 PIPING GRP, LF90-PQ HEAD (Rev B) ( Page 154 )1

8 044585 C/SCR, HH 1/2-13UNC x 2 LG 4

9 049830 C/SCR, HH 3/4-10UNC x 2 LG 6


11 3542215 MTG, LOCKING SIDE PQ HEAD 1

12 44549 C/SCR, HH 5/8-11UNC x 2 LG 4


14 3546481 SUPPORT, LF90 LS MIDLINE 1

15 100879 PAD, WEAR 1

16 44593 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-1152


18 103968 NUT, HEX 3/8-16UNC 2



21 044509 C/SCR, SH 5/16-16UNC x 1 LG 4



24 3540055 MANIFOLD, LUBE 1

25 3542296 FILTER, HYD PRESSURE 25 MICRON 1

26 3540014 C/SCR, SH #10-24UNC x 1 3/4 2

27 103825 C/SCR, HH 3/4-10UNC x 1 3/4 5


29 3541286 LUG, LIFTING 1

31 038298 PLATE, ASSEMBLY ID 1

32 3543552 HINGE, SUPPORT PQ HEAD 1

33 044525 NUT-HEX 1/2-13 8

34 103243 C/SCR, SH 3/4-10UNC x 1 3/4 8

35 3541219 DECAL, WARNING CHUCK [English]1

36 3542838 STUD, 1/2-13UNC PQ CHUCK 8

37 3542839 SPACER, PQ CHUCK 8

38 044512 C/SCR HH 3/8-16 x 1 Lg. 2

40 3542485 SUMP ASM. PQ HEAD - LF70/90 (Rev C) ( Page 170 )1

45 044611 FLATWASHER, 3/8 ID 2

46 14892 GUN, GREASE 1




104


Printed in Canada



105


Printed in Canada




50 3540485 Spare Parts Kit, PQ Head ( Page 172 )0

106


Printed in Canada



107


Printed in Canada










8 044585 C/SCR, HH 1/2-13UNC x 2 LG 4

9 049830 C/SCR, HH 3/4-10UNC x 2 LG 6



12 44549 C/SCR, HH 5/8-11UNC x 2 LG 4



15 100879 PAD, WEAR 1

16 44593 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-1152


18 103968 NUT, HEX 3/8-16UNC 2



21 044509 C/SCR, SH 5/16-16UNC x 1 LG 4





26 3540014 C/SCR, SH #10-24UNC x 1 3/4 2

27 103825 C/SCR, HH 3/4-10UNC x 1 3/4 5





33 044525 NUT-HEX 1/2-13 8

34 103243 C/SCR, SH 3/4-10UNC x 1 3/4 8


36 3542838 STUD, 1/2-13UNC PQ CHUCK 8


38 044512 C/SCR HH 3/8-16 x 1 Lg. 2







108


Printed in Canada



109


Printed in Canada





110


Printed in Canada



111


Printed in Canada










8 044585 C/SCR, HH 1/2-13UNC x 2 LG 4

9 049830 C/SCR, HH 3/4-10UNC x 2 LG 6



12 44549 C/SCR, HH 5/8-11UNC x 2 LG 4



15 100879 PAD, WEAR 1

16 44593 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-1152


18 103968 NUT, HEX 3/8-16UNC 2



21 044509 C/SCR, SH 5/16-16UNC x 1 LG 4





26 3540014 C/SCR, SH #10-24UNC x 1 3/4 2

27 103825 C/SCR, HH 3/4-10UNC x 1 3/4 5





33 044525 NUT-HEX 1/2-13 8

34 103243 C/SCR, SH 3/4-10UNC x 1 3/4 8


36 3542838 STUD, 1/2-13UNC PQ CHUCK 8


38 044512 C/SCR HH 3/8-16 x 1 Lg. 2







112


Printed in Canada



113


Printed in Canada





114

306571 PQ HEAD ASSEMBLY (BASIC) (Rev J)

Printed in Canada



115


Printed in Canada




1 306473 HOUSING-MAIN 1

2 306474 COVER-HOUSING 1

3 306475* CARRIER-INPUT 1

4 306476 CAP- BEARING UPPER (OUTPUT) 1

5 306477 CAP- BEARING LOWER (OUTPUT) 1

6 306478 COVER-PUMP MOUNTING 1

7 48761 O'RING, SHAFT INTERMEDIATE 1

8 306468 GEAR-OUTPUT 1

9 306479 SHAFT-INTERMEDIATE IDLER 1

10 306480 SHAFT-OUTPUT 1

11 306466 PINION AND SHAFT-INPUT 1

12 306481 SPACER-INTERMEDIATE 1

13 306482 PLATE-INTERMEDIATE LOCK 1

14 306483 RING-INNER LOCK 1

15 306484 RING-OUTER LOCK 1

16 306485 ADAPTOR-SPLINED 1

17 306487 SHIM-.005 THICK [Ref Chart #306505]3



20 306490 ADAPTER-PUMP 1

21 306491 ADAPTER-PUMP TANG 1

22 104464 NUT, SPINDLE 1

23 306493 SPACER-OUTPUT 1

24 306494 SLEEVE-OUTPUT WEAR 1

25 306585 CUP-BEARING, O.D. 5.75 2

26 306587 CONE-BEARING, I.D. 3.625" 2

27 3540433 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) ( Page 122 )1

28 45676 C/SCR, SH 1/2-13 NC x 3/4 Lg. 4

29 306590 CUP-BEARING, O.D. 8.875" 1

30 306592 CONE-BEARING, I.D. 6.25" 1

31 306593 CUP-BEARING, O.D. 9.75 1

32 306594 CONE-BEARING, I.D. 6.875" 1

33 44538 C/SCR, HH 3/8-16 NC x 1/2 Lg. 2

34 306599 SEAL-OIL, ID 5.75" OD 6.625" [Lower Output]2

35 306600 SEAL-OIL, ID 8.5" OD 9.75 [Upper Output]2

36 306602 SPEEDI-SLEEVE, Dia5.75 SHAFT 2

37 306603 RING-SNAP, Dia6.75" SHAFT 1

38 306612 DOWEL Dia1/4" x 3.25"LG. 1

39 3540648 DOWEL-GROOVED Dia1/2" x 1.75"LG. 2

40 46102 C/SCR SH 1/2-13 NC x 1-3/4Lg. 24

41 44510 C/SCR, HH 1/2-13 NC x 1.5Lg. 22

*) Indicates items not shown on drawing.

116


Printed in Canada



117


Printed in Canada




42 306606 C/SCR,HH 1/2-13x1-1/4 Lg (Rwk) 2

43 306608 C/SCR,HH 3/8-16x1-1/4 Lg (Rwk) 6

44 39572 ADAP HYD PLUG #8 ORB 1

45 44766 WIRE-LOCK Dia.047 A/R

46 16634 FITTING-GREASE 1/8 NPTF 1

47 3540054 PLUG-MAGNETIC PIPE [3/4 NPT, Magnetic]1

48 22079 PLUG-SOCKET PIPE, 1/4 N.P.T. 2


50 22080 PLUG-SOCKET PIPE, 3/8" N.P.T. 1

51 44521 WASHER, LOCK 1/2 ID 23

52 19917 FITTING, GREASE 1/8 NPT x 45Deg 1

53 44551 C/SCR, HH 5/16-18 x 3/4 Lg. 4

54 100327 COVER, SERVICE 1

55 34056 ADAP, HYD 1/8 NPT x 1/8 NPT 1


57 38045 PLUG, 1/8 STEEL PIPE 1

118


Printed in Canada



119


Printed in Canada




1 306473 HOUSING-MAIN 1

2 306474 COVER-HOUSING 1

3 306475* CARRIER-INPUT 1

4 306476 CAP- BEARING UPPER (OUTPUT) 1

5 306477 CAP- BEARING LOWER (OUTPUT) 1

6 306478 COVER-PUMP MOUNTING 1

7 48761 O'RING, SHAFT INTERMEDIATE 1

8 306468 GEAR-OUTPUT 1

9 306479 SHAFT-INTERMEDIATE IDLER 1

10 306480 SHAFT-OUTPUT 1

11 306466 PINION AND SHAFT-INPUT 1

12 306481 SPACER-INTERMEDIATE 1

13 306482 PLATE-INTERMEDIATE LOCK 1

14 306483 RING-INNER LOCK 1

15 306484 RING-OUTER LOCK 1

16 306485 ADAPTOR-SPLINED 1




20 306490 ADAPTER-PUMP 1

21 306491 ADAPTER-PUMP TANG 1

22 104464 NUT, SPINDLE 1

23 306493 SPACER-OUTPUT 1

24 306494 SLEEVE-OUTPUT WEAR 1

25 306585 CUP-BEARING, O.D. 5.75 2

26 306587 CONE-BEARING, I.D. 3.625" 2

27 3540433 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) ( Page 122 )1

28 45676 C/SCR, SH 1/2-13 NC x 3/4 Lg. 4

29 306590 CUP-BEARING, O.D. 8.875" 1

30 306592 CONE-BEARING, I.D. 6.25" 1

31 306593 CUP-BEARING, O.D. 9.75 1

32 306594 CONE-BEARING, I.D. 6.875" 1

33 44538 C/SCR, HH 3/8-16 NC x 1/2 Lg. 2

34 306599 SEAL-OIL, ID 5.75" OD 6.625" [Lower Output]2

35 306600 SEAL-OIL, ID 8.5" OD 9.75 [Upper Output]2

36 306602 SPEEDI-SLEEVE, Dia5.75 SHAFT 2


38 306612 DOWEL Dia1/4" x 3.25"LG. 1

39 3540648 DOWEL-GROOVED Dia1/2" x 1.75"LG. 2

40 46102 C/SCR SH 1/2-13 NC x 1-3/4Lg. 24

41 44510 C/SCR, HH 1/2-13 NC x 1.5Lg. 22

*) Indicates items not shown on drawing.

120


Printed in Canada



121


Printed in Canada




42 306606 C/SCR,HH 1/2-13x1-1/4 Lg (Rwk) 2

43 306608 C/SCR,HH 3/8-16x1-1/4 Lg (Rwk) 6

44 39572 ADAP HYD PLUG #8 ORB 1

45 44766 WIRE-LOCK Dia.047 A/R

46 16634 FITTING-GREASE 1/8 NPTF 1

47 3540054 PLUG-MAGNETIC PIPE [3/4 NPT, Magnetic]1

48 22079 PLUG-SOCKET PIPE, 1/4 N.P.T. 2


50 22080 PLUG-SOCKET PIPE, 3/8" N.P.T. 1

51 44521 WASHER, LOCK 1/2 ID 23

52 19917 FITTING, GREASE 1/8 NPT x 45Deg 1

53 44551 C/SCR, HH 5/16-18 x 3/4 Lg. 4

54 100327 COVER, SERVICE 1

55 34056 ADAP, HYD 1/8 NPT x 1/8 NPT 1


57 38045 PLUG, 1/8 STEEL PIPE 1

122

3540433 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) (Rev C)

Printed in Canada



123

3540433 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) (Rev C)

Printed in Canada




1 306492 SPACER, BEARING (REWORK) 1

2 306588 CUP, BEARING O.D. 4.5276 2

3 306589 CONE, BEARING I.D. 2.7559 2

4 306597 SPACER, CUP 1

5 3540005 RING, RETAINING Dia4.5" HOUSING 1

6 306469 GEAR, INTERMEDIATE 1

124

3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

Printed in Canada



125

3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

Printed in Canada




1 3543477 SPINDLE, PQ CHUCK NITRO 1

2 3543478 INNER CYLINDER, CHUCK NITRO 1

3 3543479 PISTON, PQ CHUCK NITRO 1

4 3543480 CYLINDER, OUTER CHUCK NITRO 1

5 3543481 LABRINTH SEAL, CHUCK NITRO 1

6 3543482 RETAINER, SPRING PQ CHUCK 1

7 3543483 RETAINER, JAW PQ CHUCK NITRO 1

8 3543490 ADAPTER, MTG CHUCK NITRO 1

9 3543496 BEARING, BALL THRUST 1

10 3543497 GAS SPRING, NITROGEN PQ CHUCK 7

11 3543499 RING, RETAINING INTERNAL 1

12 3543500 CUP SEAL, INNER URETHANE 1

13 3543501 CUP SEAL, OUTER URETHANE 2

14 3543502 CUP SEAL, PISTON URETHANE 1

15 3543503 O'RING, PQ CHUCK SPINDLE 1

17 3543505 O'RING, PQ CHUCK CYLINDER 1

18 3543506 RING, BACK-UP PQ CHUCK CYL 1

19 3543507 RING, SPINDLE WEAR LOWER 1

20 3543508 SEAL, OIL GUIDE PIN 3

21 3543509 BUSHING, RETAINER GUIDE 1

22 3543510 PIN, DOWEL 1 DIA x 3 1/2 LG 3

23 3543511 PIN, DOWEL 3/8 DIA x 1 LG 3

25 3543515 BOWL, PQ CHUCK NITRO 1

26 3543519 O'RING, GAS SPRING PQ CHUCK 7

27 3543520 NIPPLE, GREASE 1/4-28 STRAIGHT 10

28 3543521 SCREW, SET 1/2-13UNC x 1 1/4 3

29 3543523 RING, RETAINING INTERNAL 1

30 3543524 RING, RETAINING EXTERNAL 1

31 3543514 SLEEVE, WEAR SPINDLE UPPER 1

33 46527 C/SCR, SH 3/8-16UNC x 1 1/4 LG 27

34 44570 C/SCR, SH 3/8-16UNC x 3/4 LG 4

35 4722

lf 90ls parts manual

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