level measurement – radar · level measurement – radar vegapuls 61 vegapuls 61 radar sensor for...

5

Level measurement – Radar

Contents Page

Overview ........................................................... 6

VEGAPULS series 60 ....................................... 8 ff.

Dimensions ....................................................... 18 ff.


6


VEGAPULS:

Non-contact measurement of liquids and solids under arduousprocess conditionsMeasuring principleExtremely short microwave impulses with low emitted power inthe C-band and K-band frequency range are emitted by theantenna system to the measured product, reflected by theproduct surface and received again by the antenna system. Theyspread with light velocity and the time from the emission to receiptof the signals is proportional to the level in the vessel. A specialtime spreading procedure enables a reliable and precisemeasurement of extremely short time periods.

Latest microprocessor technology and the proven ECHOFOXsoftware select the level echo reliably from a number of falsereflections and the echo is measured exactly.

By simply entering the vessel dimensions, a level-proportionalsignal can be displayed. An adjustment with emptied and filledvessel is no longer necessary!

Unaffected by temperature and pressureThe spreading of microwaves is virtually not affected by theambient temperature and ambient pressure. Radar sensors areideal for use under arduous process conditions. Pressures fromvacuum to 160 bar and temperatures between -40 and 400°C areno problem for a radar level measurement.

Unaffected by product propertiesFluctuating product compositions or complete changes of theproduct do not influence the measurement result. A newadjustment is not necessary.

7


Overview

K-Band VEGAPULS 61 VEGAPULS 62 VEGAPULS 63

Applications: aggressive liquids storage and process vessels aggressive liquidsin small vessel, under under arduous process under arduous processnormal process conditions conditions conditions

Meas. range: up to 10 m up to 30 m up to 20 m

Process fitting: G1½A of PVDF thread or flange flange or hygienic fitting

Process temperature: -40…130°C -40…200°C -40…150°C

Process pressure: -1…3 bar (-100…300 kPa) -1…40 bar (-100…4000 kPa) -1…16 bar (-100…1600 kPa)

Accuracy: +/- 5 mm +/- 3 mm +/- 3 mm

Replacement for: VEGAPULS 41 VEGAPULS 42 VEGAPULS 43VEGAPULS 44VEGAPULS 45

C-Band VEGAPULS 65 VEGAPULS 66

Applications: aggressive liquids storage and process vesselsunder normal process under arduous processconditions conditions

Meas. range: up to 30 m up to 30 m

Process fitting: G1½A or flange flange

Process temperature: -40…150°C -40…400°C

Process pressure: -1…16 bar (-100…1600 kPa) -1…160 bar (-100…16000 kPa)

Accuracy: +/- 10 mm +/- 10 mm

Replacement for: VEGAPULS 51 VEGAPULS 54VEGAPULS 52 VEGAPULS 56VEGAPULS 53

8

Level measurement – RadarVEGAPULS 61

VEGAPULS 61Radar sensor for continuous level measurementwith PVDF-encapsulated antenna system (K-Band, 26GHz)Especially suitable for small vessels for measurement ofAggressive liquids under easy process conditions

- wetted parts: PVDF- measurement up to 50mm to the antenna edge possible- accuracy +/- 5mm- ECHOFOX signal processing with Fuzzy-Logic- adjustment with PLICSCOM, HART handheld or PC- instrument from the plics® family

9

Level measurement – RadarVEGAPULS 61 (continuation)

Approval XX without ...........................................................................................................................................................................................XM Ship approval ..............................................................................................................................................................................CX ATEX II 1G, 1/2G, 2G EEx ia IIC T6 ..........................................................................................................................................CA ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + WHG ............................................................................................................................CM ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + Ship approval ............................................................................................................DX ATEX II 1/2G, 2G EEx d ia IIC T6 1) ...........................................................................................................................................

Version/Material A with encapsulated horn antenna PVDF / -40°C...130°C ...............................................................................................

Process connection/Material GP Thread G1½A PN3/PVDF ...........................................................................................................................................NP Thread 1½NPT PN3/PVDF .........................................................................................................................................CA Tri-Clamp 2" PN3/1.4435(316L) ................................................................................................................................CB Tri-Clamp 3"/1.4435(316L) .........................................................................................................................................RA Bolting DN50 PN3,DIN 11851 1.4435(316L) .........................................................................................................RB Bolting DN80 PN3,DIN 11851 1.4435(316L) .........................................................................................................

Electronics H 4...20mA HART® ....................................................................................................................................................V Four wire 20...72VDC,20...250VAC/4...20mA HART® 1) .................................................................................P Profibus PA ..............................................................................................................................................................F Foundation Fieldbus ..............................................................................................................................................

Housing/Protection K Plastic/IP66/IP67 ..............................................................................................................................................A Aluminium/IP66 ................................................................................................................................................D Aluminium double chamber/IP66/IP67 ........................................................................................................V Stainless steel 1.4435(316L)/IP66/IP67 ......................................................................................................

Cable entry/Plug connection M M20x1.5/without .........................................................................................................................................N ½NPT/without .............................................................................................................................................

Indicating-adjustment module (Plicscom) X without ...................................................................................................................................................A mounted ................................................................................................................................................

PS61.

1) Only in conjunction with housing version "D"

10


VEGAPULS 62Radar sensor for continuous level measurementwith horn antenna or mounted 1/2" standpipe (K-Band, 26GHz)Especially suitable for storage tanks or process vessels for measurement of virtually all substances under arduous process conditions

- non-contact measurement unaffected by the process pressure, process temperature and process gas- measurement up to 50mm to the antenna edge possible- accuracy +/- 3mm- ECHOFOX signal processing with Fuzzy-Logic- adjustment with PLICSCOM, HART handheld or PC- instrument from the plics® family

11


Approval XX without .........................................................................................................................................................................................XM Ship approval .............................................................................................................................................................................CX ATEX II 1G, 1/2G, 2G EEx ia IIC T6 ........................................................................................................................................CA ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + WHG ..........................................................................................................................CM ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + Ship approval ..........................................................................................................DX ATEX II 1/2G, 2G EEx d ia IIC T6 1) .........................................................................................................................................

Version/Material B with horn antenna ø 40 mm/1.4435(316L) .....................................................................................................................C with horn antenna ø 48 mm/1.4435(316L) .....................................................................................................................D with horn antenna ø 75 mm/1.4435(316L) .....................................................................................................................E with horn antenna ø 95 mm/1.4435(316L) .....................................................................................................................F with ½"-standpipe/1.4435(316L) 2) ...................................................................................................................................

Process connection/Material GA Thread G¾A PN40/1.4435(316L) 3) ........................................................................................................................NA Thread ¾NPT PN40/1.4435(316L) 3) ......................................................................................................................GD Thread G1½A PN40/1.4435(316L) ........................................................................................................................ND Thread 1½NPT PN40/1.4435(316L) ......................................................................................................................FB Flange DN40PN40 Form C,DIN2501/1.4435(316L) ...........................................................................................FC Flange DN50PN40 Form C,DIN2501/1.4435(316L) ...........................................................................................FD Flange DN80PN40 Form C,DIN2501/1.4435(316L) ...........................................................................................FE Flange DN100PN16 Form C,DIN2501/1.4435(316L) ........................................................................................FK Flange DN150PN16 Form C,DIN2501/1.4435(316L) ........................................................................................AC Flange 1½"150lb RF,ANSI B16.5/1.4435(316L) ..................................................................................................AE Flange 2"150lb RF,ANSI B16.5/1.4435(316L) .....................................................................................................AI Flange 3"150lb RF,ANSI B16.5/1.4435(316L) .....................................................................................................

AK Flange 4"150lb RF,ANSI B16.5/1.4435(316L) .....................................................................................................AM Flange 6"150lb RF,ANSI B16.5/1.4435(316L) .....................................................................................................

Seal/Process temperature 2 Viton/-40...130°C ..................................................................................................................................................3 Kalrez 6375/-15...130°C .....................................................................................................................................4 Viton/-40...200°C with temperature adapter ....................................................................................................5 Kalrez Spectrum/-15...200°C w. temperature adapter ..................................................................................

Electronics H 4...20mA HART® ............................................................................................................................................V Four wire 20...72VDC,20...250VAC/4...20mA HART® 1) .........................................................................P Profibus PA ......................................................................................................................................................F Foundation Fieldbus ......................................................................................................................................

Housing/Protection K Plastic/IP66/IP67 ......................................................................................................................................A Aluminium/IP66 ........................................................................................................................................D Aluminium double chamber/IP66/IP67 ................................................................................................V Stainless steel 1.4435(316L)/IP66/IP67 ..............................................................................................

Cable entry/Plug connection M M20x1.5/without .................................................................................................................................N ½NPT/without .....................................................................................................................................

Indicating-adjustment module (Plicscom) X without ...........................................................................................................................................A mounted ........................................................................................................................................

PS62.

1) Only in conjunction with housing version "D"2) only in conjunction with seal/process temperature "4" or "5"3) only in conjunction with version "F"

Length standpipe in mm per 100 mm of 1.4435(316L)

12


VEGAPULS 63Radar sensor for continuous level measurementwith PTFE-encapsulated antenna system (K-Band, 26GHz)Especially suitable for measurement of very aggressive liquidsunder arduous process conditions

- only one material for wetted parts: TFM-PTFE- measurement up to 50mm to the antenna edge possible- accuracy +/- 3mm- ECHOFOX signal processing with Fuzzy-Logic- adjustment with PLICSCOM, HART handheld or PC- instrument from the plics® family

13


Approval XX without ...........................................................................................................................................................................................XM Ship approval ...............................................................................................................................................................................CX ATEX II 1G, 1/2G, 2G EEx ia IIC T6 ..........................................................................................................................................CA ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + WHG ............................................................................................................................CM ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + Ship approval .............................................................................................................DX ATEX II 1/2G, 2G EEx d ia IIC T6 1) ............................................................................................................................................

Version/Material P with encapsulated horn antenna/PTFE / -40°C...150°C .................................................................................................

Process connection/Material CA Tri-Clamp 2"/1.4435(316L) .........................................................................................................................................CB Tri-Clamp 3"/1.4435(316L) .........................................................................................................................................CC Tri-Clamp 4"/1.4435(316L) .........................................................................................................................................RA Bolting DN50 PN16,DIN 11851 1.4435(316L) .......................................................................................................RB Bolting DN80 PN16,DIN 11851 1.4435(316L) .......................................................................................................FC Flange DN50PN40 Form C,DIN2501/1.4435(316L) .............................................................................................FD Flange DN80PN40 Form C,DIN2501/1.4435(316L) .............................................................................................FE Flange DN100PN16 Form C,DIN2501/1.4435(316L) ...........................................................................................FK Flange DN150PN16 Form C,DIN2501/1.4435(316L) ...........................................................................................AE Flange 2"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................AI Flange 3"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................

AK Flange 4"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................AM Flange 6"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................





PS63.

1) Only in conjunction with housing version "D"

14


VEGAPULS 65Radar sensor for continuous level measurementwith rod antenna system (C-Band, 6GHz)Especially suitable for vessels with small process connectionFor measurement of aggressive liquids under easy process conditions

- wetted parts: PVDF or PTFE- measurement up to 100mm to the antenna edge possible- accuracy +/- 10mm- ECHOFOX signal processing with Fuzzy-Logic- adjustment with PLICSCOM, HART handheld or PC- instrument from the plics® family

15


Approval XX without ............................................................................................................................................................................................XM Ship approval ................................................................................................................................................................................CX ATEX II 1G, 1/2G, 2G EEx ia IIC T6 ...........................................................................................................................................CA ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + WHG .............................................................................................................................CM ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + Ship approval .............................................................................................................DX ATEX II 1/2G, 2G EEx d ia IIC T6 1) ............................................................................................................................................

Version/Material K Rod antenna for socket 50 mm/PVDF a.PTFE/-40°C...130°C 2) ....................................................................................L Rod antenna for socket 100 mm/PTFE / -40°C...150°C 3) ...............................................................................................M Rod antenna for socket 250 mm/PTFE/-40°C...150°C 3) .................................................................................................

Process connection/Material GD Thread G1½A PN16/1.4435(316L) ...........................................................................................................................GP Thread G1½A PN3/PVDF ...........................................................................................................................................ND Thread 1½NPT PN16/1.4435(316L) ........................................................................................................................NP Thread 1½NPT PN3/PVDF .........................................................................................................................................FC Flange DN50PN40 Form C,DIN2501/1.4435(316L) .............................................................................................FD Flange DN80PN16 Form C,DIN2501/1.4435(316L) .............................................................................................FE Flange DN100PN16 Form C,DIN2501/1.4435(316L) ...........................................................................................FK Flange DN150PN16 Form C,DIN2501/1.4435(316L) ...........................................................................................AE Flange 2"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................AI Flange 3"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................

AK Flange 4"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................AM Flange 6"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................





PS65.

1) Only in conjunction with housing version "D"2) only for process fitting "GP" or "NP"3) with process fitting "GP" or "NP" process temperature -40...130°C

16


VEGAPULS 66Radar sensor for continuous level measurementwith horn antenna or with mounted 2" standpipe (C-Band, 6GHz)Especially suitable for the measurement of liquids and solidsunder arduous or extreme process conditions

- non-contact measurement unaffected by the process pressure, process temperature and process gas- measurement up to 100mm to the antenna edge possible- accuracy +/- 10mm- ECHOFOX signal processing with Fuzzy-Logic- adjustment with PLICSCOM, HART handheld or PC- instrument from the plics® family

17


Approval XX without ...........................................................................................................................................................................................XM Ship approval ..............................................................................................................................................................................CX ATEX II 1G, 1/2G, 2G EEx ia IIC T6 ..........................................................................................................................................CA ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + WHG ............................................................................................................................CM ATEX II 1G, 1/2G, 2G EEx ia IIC T6 + Ship approval ............................................................................................................DX ATEX II 1/2G, 2G EEx d ia IIC T6 1) ...........................................................................................................................................

Version/Material A without horn antenna for standpipe ...................................................................................................................................D with horn antenna ø 75 mm/1.4435(316L) .......................................................................................................................E with horn antenna ø 96 mm/1.4435(316L) .......................................................................................................................H with horn antenna ø 145 mm/1.4435(316L) ....................................................................................................................I with horn antenna ø 195 mm/1.4435(316L) ....................................................................................................................

J with horn antenna ø 240 mm/1.4435(316L) ....................................................................................................................F with ø50mm-standpipe/1.4435(316L) ...............................................................................................................................

Process connection/Material FC Flange DN50PN40 Form C,DIN2501/1.4435(316L) ............................................................................................FD Flange DN80PN40 Form C,DIN2501/1.4435(316L) ............................................................................................FE Flange DN100PN16 Form C,DIN2501/1.4435(316L) ..........................................................................................FK Flange DN150PN16 Form C,DIN2501/1.4435(316L) ..........................................................................................FL Flange DN200PN16 Form C,DIN2501/1.4435(316L) ..........................................................................................FI Flange DN250PN16 Form C,DIN2501/1.4435(316L) ..........................................................................................

AE Flange 2"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................AI Flange 3"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................

AK Flange 4"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................AM Flange 6"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................AN Flange 8"150lb RF,ANSI B16.5/1.4435(316L) .......................................................................................................AP Flange 10"150lb RF,ANSI B16.5/1.4435(316L) ....................................................................................................

Seal/Process temperature 2 Viton/-40...150°C ...................................................................................................................................................3 Kalrez 6375/-15...150°C .......................................................................................................................................G Graphite and ceramic -60...250°C ......................................................................................................................H Graphite and ceramic -60...400°C ......................................................................................................................

Electronics H 4...20mA HART® .............................................................................................................................................V Four wire 20...72VDC,20...250VAC/4...20mA HART® 1) ...........................................................................P Profibus PA .......................................................................................................................................................F Foundation Fieldbus .......................................................................................................................................

Housing/Protection K Plastic/IP66/IP67 ........................................................................................................................................A Aluminium/IP66 ..........................................................................................................................................D Aluminium double chamber/IP66/IP67 ..................................................................................................V Stainless steel 1.4435(316L)/IP66/IP67 ................................................................................................

Cable entry/Plug connection M M20x1.5/without ..................................................................................................................................N ½NPT/without ......................................................................................................................................

Indicating-adjustment module (Plicscom) X without .............................................................................................................................................A mounted ..........................................................................................................................................

Additional equipment X without .......................................................................................................................................1 Antenna extension single section 2) .....................................................................................

PS66.

1) Only in conjunction with housing version "D"2) only in conjunction with version "D","E","H","I" or "J"

Length standpipe/ in mm per 100 mm of 1.4435(316L)

18

Level measurement – RadarDimensions

ø 77~ 69

117

(*12

8)

M20x1,5

ø 84~ 116

116

(*12

5)

~ 87ø

120

(*12

9)

~ 69

112

(*123

)

ø 77

½

M2½ N M20x1,5/

½ NPT

M20x1,5/½ NPT

M16x1,5

VEGAPULS 61

Aluminium housingPlastic housing Stainless steelhousing

Aluminium doublechamber housing

* with display

20

ø 39

4310

6

22

ø 40

118

122

22

ø 40

3812

2

SW50G1½/1½ NPT

VEGAPULS 62

SW50

SW50

19


VEGAPULS 62 standpipe antenna

ø 4,2

ø 21,3

32

172

L

22

ø 4,2

k

D

ø 21,3

32

172

L

b

SW50G1½/1½ NPT

Flange connection acc. to DIN 2501,seal ledge acc. to DIN 2526 Form D

Flange HolesSize D b k No. d2

DN 40 PN 40 150 18 110 4 18

DN 50 PN 40 165 20 125 4 18

DN 80 PN 40 200 24 160 8 18

DN 100 PN 16 220 20 180 8 18

DN 150 PN 16 285 22 240 8 22

Flange connection acc. toANSI B16,5, RF

Flange HolesSize D b k No. d

2

2“ 150 lb 152,4 19,1 120,7 4 19,1

3“ 150 lb 190,5 23,9 152,4 4 19,1

4“ 150 lb 228,6 23,9 190,5 8 19,1

6“ 150 lb 279,4 25,4 241,3 8 22,4

20


VEGAPULS 62 flanges

Flange connection acc. to DIN 2501, seal ledgeacc. to DIN 2526 Form D

Flange Holes AntennaSize D b k No. d

2x y

DN 40 PN 40 150 18 110 4 18 40 100

DN 50 PN 40 165 20 125 4 18 48 120

DN 80 PN 40 200 24 160 8 18 75 200

DN 100 PN 16 220 20 180 8 18 95 300

DN 150 PN 16 285 22 240 8 22 95 300

Flange connection acc. to ANSI B16,5, RFFlange Holes Antenna

Size D b k No. d2 x y

2“ 150 lb 152,4 19,1 120,7 4 19,1 48 120

3“ 150 lb 190,5 23,9 152,4 4 19,1 75 200

4“ 150 lb 228,6 23,9 190,5 8 19,1 95 300

6“ 150 lb 279,4 25,4 241,3 8 22,4 95 300

b

x

k

D

60y

140

21

VEGAPULS 63


Flange Holes Flangecoating

Size D b k No. d2 x y

DN 50 PN 40 165 20 125 4 18 102 8

DN 80 PN 40 200 24 160 8 18 138 14

DN 100 PN 16 220 20 180 8 18 158 14

DN 150 PN 16 285 22 240 8 22 212 14

Flange connection acc. to ANSI B16,5, RFFlange Holes Flange

coatingSize D b k No. d

2x y

2“ 150 lb 152,4 19,1 120,7 4 19,1 91,9 8

3“ 150 lb 190,5 23,9 152,4 4 19,1 127 14

4“ 150 lb 228,6 23,9 190,5 8 19,1 157,2 14

6“ 150 lb 279,4 25,4 241,3 8 22,4 215,9 14


ø 44

x

k

D

b 4

98y

b 4

ø 75

x

k

D

161

y

22

VEGAPULS 65


22 82

ø 40

ø 33

352

41

120

(270

)22

7041

5 (5

65)

ø 33

SW50G1½/1½ NPT

SW 46: 1.4435SW 50: PVDF

23

VEGAPULS 65



2

DN50 PN16/40C 165 20 125 4 18

DN80 PN16/40C 200 24 160 8 18

DN100 PN16C 220 20 180 8 18

DN150 PN16C 285 22 240 8 22



2

2“ 150 lb 152,4 19,1 120,7 4 19,1

3“ 150 lb 190,5 23,9 152,4 4 19,1

4“ 150 lb 228,6 23,9 190,5 8 19,1

6“ 150 lb 279,4 25,4 241,3 8 22,4


ø 33

395

(545

)94

120

(270

)

b

D

k

24

VEGAPULS 66 horn antenna


x

k

D

b

80y

200

337


Flange Holes AntennaSize D b k No. d2 x y

DN 50 PN 16/40 165 20 125 4 18 – –

DN 80 PN 16/40 200 24 160 8 18 75 75

DN 100 PN 16 220 20 180 8 18 96 113

DN 150 PN 16 285 22 240 8 22 146 205

DN 200 PN 16 340 24 295 12 22 196 296

DN 250 PN 16 405 26 355 12 26 242 380


Size D b k No. d2

x y

2“ 150 lb 152,4 19,1 120,7 4 19,1 – –

3“ 150 lb 190,5 23,9 152,4 4 19,1 75 75

4“ 150 lb 228,6 23,9 190,5 8 19,1 96 113

6“ 150 lb 279,4 25,4 241,3 8 22,4 146 205

8“ 150 lb 342,9 28,4 298,5 8 22,4 196 296

10“ 150 lb 406,4 30,2 362 12 25,4 242 380

25



k

D

b

47

80L

56

ø 52

ø

200


Flange HolesSize D b k No. d2

DN 50 PN 16/40 165 20 125 4 18

DN 80 PN 16/40 200 24 160 8 18

DN 100 PN 16 220 20 180 8 18

DN 150 PN 16 285 22 240 8 22

DN 200 PN 16 340 24 295 12 22

DN 250 PN 16 405 26 355 12 26



2

2“ 150 lb 152,4 19,1 120,7 4 19,1

3“ 150 lb 190,5 23,9 152,4 4 19,1

4“ 150 lb 228,6 23,9 190,5 8 19,1

6“ 150 lb 279,4 25,4 241,3 8 22,4

8“ 150 lb 342,9 28,4 298,5 8 22,4

10“ 150 lb 406,4 30,2 362 12 25,4

26



337


Flange Holes AntennaSize D b k No. d

2x y

DN 50 PN 16/40 165 20 125 4 18 – –

DN 80 PN 16/40 200 24 160 8 18 75 75

DN 100 PN 16 220 20 180 8 18 96 113

DN 150 PN 16 285 22 240 8 22 146 205

DN 200 PN 16 340 24 295 12 22 196 296

DN 250 PN 16 405 26 355 12 26 242 380


Size D b k No. d2

x y

2“ 150 lb 152,4 19,1 120,7 4 19,1 – –

3“ 150 lb 190,5 23,9 152,4 4 19,1 75 75

4“ 150 lb 228,6 23,9 190,5 8 19,1 96 113

6“ 150 lb 279,4 25,4 241,3 8 22,4 146 205

8“ 150 lb 342,9 28,4 298,5 8 22,4 196 296

10“ 150 lb 406,4 30,2 362 12 25,4 242 380

level measurement – radar · level measurement – radar vegapuls 61 vegapuls 61 radar sensor for...

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