let’s roll! - hannecard · • paper machine audit • rolls & doctoring inspections during...

ROLL COVERS AND SERVICES FOR THE PAPER INDUSTRY

LET’S ROLL!

120 YEARS OF EXPERIENCETOP-QUALITY, HIGH-TECH PRODUCTS AND SERVICES

Hannecard boasts 120 years of

experience and has become one

of Europe’s leading suppliers of

rubber, polyurethane, composite

and carbide coverings for rolls

used in various industries,

from paper to steel, plastic,

wood, board, textile and food &

beverage production.

We also develop elastomer

specialties (surface protection,

moulded parts & extruded

profiles) for a range of industrial

applications.

SOLID EXPERT KNOW-HOWAN EXPERIENCED TEAM

Our highly skilled and experienced

team relies on extensive expertise

and know-how, and is driven

to get the most out of all our

customers’ requests, not only in

Europe, but worldwide. Through

excellent resources, modern

equipment and an open-minded

approach, our teams at our three

laboratories develop new rubber,

polyurethane, composite and

carbide compounds to meet

the fast-changing needs of our

customers. A specialised team

looks into the broader functioning

of rolls, resulting in total-concept

solutions that create value.

We can produce any type of roll

cover for all industries.

At Hannecard Group, you are guaranteed a top-notch service thanks to:

WHO WEARE

A RELIABLE PARTNER FROM A TO Z AN EXTENSIVE NETWORK

Hannecard has multiple

production units across Europe,

as well as various joint ventures

and licensees worldwide.

All of our sites meet the same

strict quality standards, ensuring

a reliable partner is never far

away.

FACTS & FIGURES

HANNECARDGROUP

PRODUCTION SITES FOR THE PAPER INDUSTRY• Hannecard France: production of up to

32 tonnes/ 12 metres (length) by 2.4 metres (diameter)

• Hannecard Russia: production of up to 25 tonnes/ 12 meter (length) by 1.6 metres (diameter)

HANNECARD Joint Ventures• GOMPLAST - Barcelona - SPAIN

• GOMPLAST - Changzhou - CHINA

• MHP - Erkrath - GERMANY

• HMSU Rollers Pvt Ltd - Ahmedabad, Gujarat - INDIA

• TECNORULLI - Bologna - ITALY

• HANNECARD - Zaghouan - TUNISIA

• HANNECARD - Blida - ALGERIA

• HAMICO - Cosmopolis - BRASIL

• H&M ROLLERS - Three Rivers - SOUTH AFRICA

120years of experience

19production sites

1.000employees

100.000roll coverings a year

1.500tonnes of covers a year

HANNECARD sites• Ronse - BELGIUM

• La Flèche - FRANCE

• La Flèche - FRANCE (PAPER DIVISION)

• Dettwiller - FRANCE

• Bourgoin-Jallieu - FRANCE

• Figeac - FRANCE (PIKOASUR)

• Rüti - SWITZERLAND

• Krakow - POLAND

• Cherepovets - RUSSIA

• Kursk - RUSSIA

FOCUS ON:•

A customer-oriented approach

• High-quality R&D thanks to

our in- house lab•

Innovative solutions and services

HANNECARDPAPER

A COMPLETE, CUSTOM SERVICE, FROM A TO Z

As a division of the Hannecard Group, we offer a complete service, from pulp production to converting, from new rolls and roll repairs to roll coverings and technical support. All backed by a strong global network and highly experienced teams.

You can count on us for the sale and engineering of new rolls and repairs, but also for the development of custom cost-reduction oriented solutions. A few examples? Nip profile optimisation, low-energy absorption covers and efficient dewatering solutions, such as the Surface Manager software, which allows you to optimize the cover surface design in order to lower the nip draining time. We can also perform a roll audit, both during operation and machine shutdown, provide any type of roll body and covers, and even assist you with your start-up. In a nutshell, Hannecard Paper is your trusted partner, from A to Z, for TCO (Total Cost of Ownership) solutions.

A CUSTOMER-ORIENTED APPROACH, INNOVATION AND QUALITYHannecard Paper can count on a highly specialised team of technical experts and collaborations with leading paper institutes. That allows us to offer a wide range of custom solutions and services, including the development of specific covers.

Innovation and quality lie at the heart of our activities. We constantly monitor technological developments to improve the efficiency of paper machines and to push the limits of our covers. Our in-house R&D laboratory is equipped to take charge of quality control during the production process. We also have the equipment and expertise required for the measurement of the dynamical, mechanical, thermal, tribological, chemical and surface properties of our covers. We can optimise cover bonding resistance in the nip vs. nip load, speed, temperature and chemicals, in both wet and dry environments. Last but not least, we comply with strict industry standards and regulations. We have ISO 9001 Quality certification, our compound measurement tolerances are in line with ISO 6123 standards and we respect the ‘REACH’ standards, i.e. the European Union Regulation on the Registration, Evaluation, Authorisation and Restriction of Chemicals.

• NEW ROLLS

AND ROLL REPAIRS

• ROLL COVERINGS

• TECHNICAL SUPPORT

We offer a wide range of services for the paper industry, from the repair of used rolls to the replacement or delivery of new rolls, and the development of roll covers and coatings for all types of paper production. Our priorities? Listening to our clients to find the solutions that best meet their needs and optimise: maintenance costs, machine efficiency and paper quality.

1 ROLL COVERING

• New covering or recovering, in any position of the paper mill, from pulp preparation to converting:

- at our workshop: polyurethanes, composites, rubbers and carbides

- on site: carbides

• Grinding (drilling and/or grooving)

- at our workshop: all types of covers

- on site: cylindrical grinding on metallic or carbide-covered rolls

• Inspection & expertise

• Repair & cleaning

• Optimisation

2 MECHANICAL ROLL SERVICES

• Complete overhaul (including cleaning, washing and spare parts replacement according to the needs identified during disassembly & inspection) of:

- suction press rolls, suction couch rolls

- crown-controlled rolls such as Kusters, CCRolls and Nipco, including a test run with a hydraulic bench

• Spreader rolls overhaul, all brands (Mount Hope, Wittler, Plastex, Robec, Irga, Finbow, Tuvasa, Gorostidi, Kickert, Technomec, Hansen, Tevo, …)

• Journal replacement

• Bearing seat repairs

• Non-destructive tests (crack tests): upon request, we can conduct ultrasonic, magnetic particle and colour tests in order to check for cracks on rolls and journals, so as to limit the risk of major mechanical failures

• Dynamical balancing at machine speed

• Cleaning and Painting

OUR SERVICES

PAPER

3 ROLL BODIES

• New rolls (cores, shells and spreader rolls)

• Inspection & expertise

• Repair & cleaning

• Optimisation

4 VARIOUS SERVICES

• Paper machine audit

• Rolls & doctoring inspections during machine shutdown

• Profile measurements

• Thermographic analysis

• Creation of roll drawings from 3D geometrical controls

• Chemical resistance optimisation

• Start-up assistance

• NIP optimisation: to verify the performance of the grinding profile, we can make nip impressions (static and dynamic) in machines and conduct a wear-profile analysis

• New transport boxesoptimise:

maintenance costs machine efficiency

paper quality

Hannecard has over a century of experience in a range of demanding industries & applications. We always strive to boost the eco-efficiency of our cover solutions and we are proud to say our products guarantee the lowest heat build-up and energy absorption in the nip.

1 HARD & SOFT POLYURETHANE COVERS

THE INDESTRUCTIBLE DAMPER

• Optimal resistance to hydrolysis, temperature and abrasion

• The ideal solution for the most demanding press-roll applications

• Fine-tuned surface design with possible combination of suction drilling, blind drilling and grooving

• Multilayer bonding system, with proven safety recorded in more than 200 applications

• Lowest energy and highest vibration absorption

2 HARD & SOFT RUBBER COVERS

THE ALL-TERRAIN SPECIALIST

• We develop and mix our own formulations

• Internal rubber mixing unit set up and sized in order to ensure:- the best homogeneity for all

our covers- a constant repeatability

of our production- a controlled rubber

quality dispatch to all our production sites worldwide

• Statistical analysis of all batches produced

• Predictive simulation software to ensure an optimal vulcanisation of the most complex rolls

OUR PRODUCTS

PAPER

3 COMPOSITE COVERS

THE AVANT- GARDIST

• Optimal surface release behaviour

• Highest shock absorption and energy dissipation

• Best abrasion and barring resistance

• Outmost profile stability and surface doctorability

• Excellent geometrical stability in high-temperature environments

4 TUNGSTEN & CHROMIUM CARBIDE COVERS

THE SURFACE MASTER

• Outstanding level of quality and reliability based on technology from the aeronautic industry

• Best resistance against corrosion in aqueous & acid environments

• Optimum resistance against oxidation at high temperatures

• Resistance against abrasion, erosion, cavitation and fretting

• Depending on the requested coating characteristics, we provide different thermal spray coating technologies, including HVAF M3, HVOF and electric arc for the production of tungsten and chromium carbides, nickel chromium and different metal coatings

• The latest technology available on the market: HVAF M3 gun for carbide covers providing the highest performance & homogeneity, the lowest porosity level (<0.5 %) and the best adhesive strength on the metal core (> 70 MPa)

• Coatings can be applied on site or at our workshop

5 CLUPAK BLANKETS

The ‘8000 series’ rubber blankets, used in Clupak machine sections, allow for paper extensibility through elongation in the nip.

Characteristics:

• Superior crack resistance

• Excellent flexing & elongation characteristics

• Extended lifetime

• Optimal on-site grindability

6 SPREADER ROLLS (PIKOASUR BRAND)

• Production of new spreader rolls since 2000

• Overhaul of existing spreader rolls (> 100 pcs / year)

• Offering solutions with rubber sleeves or metallic surface (steel, hard chromium, CarburFlon, PikoSpread)

• Optimization of unefficient design

• Experience on wide (> 9 m) and fast (> 2000 m/min) paper machines (StoraEnso, UPM, SmurfitKappa, Burgo, DS Smith, ArjoWiggins, Ahlstrom-Munksjö, Lecta, …)

covers top-notch

quality guaranteed

FORMING SECTION

Roll covers overview

BREAST ROLL, FORMING ROLLQuality Compound Abrasion

resistanceAnti-adhesive surface

Doctorability Eco efficiency

Neostone Rubber 11!! 11!! 11!! 11!!Titan Composite 111! 11!! 111! 111!Centaur Composite 1111 111! 1111 111!PikoChrome (Plus) Chromium Carbide 1111 1111 111! 1111

WIRE ROLL, TABLE ROLLQuality Compound Abrasion



Neostone Rubber 11!! 11!! 11!! 11!!Titan Composite 111! 11!! 111! 111!Centaur Composite 111! 111! 1111 111!PikoChrome (Plus) Chromium Carbide 1111 1111 111! 1111PikoFlon (NG) Tungsten carbide 1111 1111 1111 1111

SUCTION COUCH CYLINDER, MILLSPAUGHQuality Compound Abrasion



HanneDrive Rubber 11!! 11!! 1111 11!!FlexoDrive Polyurethane 111! 111! 111! 111!PikoDyson Tungsten carbide 1111 111! 11!! 1111

LUMPBREAKERQuality Compound Abrasion



HanneLump Rubber 111! 111! 111! 111!HanneLump HT Rubber 111! 111! 1111 111!

HELPER, WIRE DRIVING ROLLQuality Compound Abrasion



HanneDrive Rubber 11!! 11!! 1111 11!!FlexoDrive Polyurethane 111! 111! 111! 111!

PRESS SECTION - 1 - in contact with paper


HARD PRESS ROLL, CENTER PRESS ROLL, HARD SMOOTHING PRESSQuality Compound Abrasion

resistanceDoctorability Sheet release Eco efficiency

HanneRock Rubber 11!! 11!! 11!! 11!!Sirius Composite 111! 111! 111! 111!Vega Composite 1111 1111 1111 111!

SOFT PRESS ROLLQuality Compound Abrasion


HannePress Plus Rubber 111! 111! 111! 111!

SOFT SMOOTHING PRESSQuality Compound Abrasion


HannePress Rubber 111! 111! 1111 111!Visiomat II Composite 1111 111! 1111 111!

PAPER-TOUCHED ROLL, PAPER GUIDE ROLLQuality Compound Abrasion


Titan Composite 111! 11!! 11!! 111!Centaur Composite 111! 111! 111! 111!PikoFlon (NG) Tungsten carbide 1111 1111 1111 1111

PRESS SECTION - 2 - in contact with felts

SUCTION PRESS ROLL, PICK UP PRESS ROLLQuality Compound Abrasion

resistanceHardnessstability

Dewateringefficiency

Vibrationabsorption

Eco efficiency

Alveomat Rubber 111! 111! 11!! 11!! 11!!Flexolys Polyurethane 1111 1111 111! 111! 111!NeoFlex Polyurethane 1111 1111 1111 1111 1111

PRESS ROLL (PLAIN, BLIND DRILLED AND/OR GROOVED)Quality Compound Abrasion



Vibrationabsorption

Eco efficiency

HannePress Rubber 111! 111! 11!! 11!! 11!!Flexolys Polyurethane 1111 1111 111! 111! 111!NeoFlex Polyurethane 1111 1111 1111 1111 111!

DRYING SECTION


DRYER CYLINDER, CAN DRYERQuality Compound Abrasion

resistanceAnti-adhesivesurface

Doctor ability Eco efficiency

CarburFlon Tungsten carbide 1111 11!! 111! 1111CarburFlon NG Tungsten carbide 1111 1111 1111 1111

DRYING FELT ROLL, DRYING WIRE ROLLQuality Compound Abrasion


Eco efficiency

Titan Composite 111! 11!! 111!Centaur Composite 1111 111! 111!PikoFlon (NG) Tungsten carbide 1111 1111 1111



Frictioncoefficient

Antistaticproperties

Eco efficiency

Titan Composite 111! 11!! 1111 1!!! 111!Titan AS II Composite 111! 111! 111! 1111 111!Centaur Composite 1111 111! 111! 1!!! 111!PikoFlon (NG) Tungsten carbide 1111 1111 11!! 11!! 1111

VACROLL, DRYING FELT / WIRE SUCTION CYLINDERQuality Compound Abrasion


Corrosionresistance

Eco efficiency

PikoVac Tungsten carbide 1111 1111 1111 1111

JUMBO PRESS ROLL (HLP, ENP)Quality Compound Abrasion



Eco efficiency

HannePress HP Rubber 111! 111! 111! 111!

FELT ROLL, FELT GUIDE ROLLQuality Compound Abrasion

resistanceAgeingresistance

Eco efficiency

Neostone Rubber 11!! 11!! 11!!Titan Composite 111! 11!! 111!Centaur Composite 111! 111! 111!PikoFlon (NG) Tungsten carbide 1111 1111 1111

SPREADING FELT ROLLQuality Compound Abrasion

resistanceSpreadingeffect

Eco efficiency

Neostone G Rubber 111! 1111 111!HanneSpread G Rubber 1111 111! 111!


SIZING

HARD SIZE PRESSQuality Compound Abrasion

resistanceHardnessstability vs T°

Eco efficiency

HelioRock Rubber 11!! 111! 111!Sirius SP Composite 1111 1111 1111

SOFT SIZE PRESSQuality Compound Abrasion

resistanceHardnessstability vs T°

Eco efficiency

TactilSize Rubber 11!! 11!! 111!TactilSize Plus Rubber 111! 111! 111!XperSize Rubber 1111 111! 1111

FILM PRESS, SIZER PRESS ROLLQuality Compound Abrasion

resistanceAgeingresistance

Vibrationabsorpion

Filmtransfer

Eco efficiency

TactilSize Plus Rubber 11!! 111! 111! 111! 111!Xpersize Rubber 111! 111! 111! 1111 1111ExoSize Polyurethane 1111 1111 1111 1111 1111



Frictioncoefficient

Eco efficiency

Titan R Composite 11!! 11!! 1111 11!!Centaur Composite 111! 111! 111! 111!PikoFlon (NG) Tungsten carbide 1111 1111 11!! 1111

COATING

BACKING ROLL, APPLICATOR ROLLQuality Compound Abrasion


Ageingresistance

Eco efficiency

TactilCoat Rubber 11!! 1111 111! 111!StarCoat Rubber 111! 111! 111! 111!

SPLICING ROLLQuality Compound Abrasion


Ageingresistance

Eco efficiency

HanneDrum SR Rubber 111! 111! 111! 111!

REELING

CALENDERING


SOFT CALENDER ROLLQuality Compound Abrasion


Doctorability Impactresistance

Temperatureresistance

Eco efficiency

Visiomat II Rubber 11!! 11!! 11!! 11!! 11!! 11!!Diamantal Composite 111! 111! 111! 111! 111! 1111Diamantal NG Composite 1111 1111 1111 1111 111! 1111Diamantal HT Composite 111! 1111 111! 111! 1111 1111

HARD CALENDER ROLLQuality Compound Abrasion


Doctorability Impactresistance


Eco efficiency

PikoCal Tungsten carbide 111! 1111 111! 111! 1111 1111PikoCal Plus Tungsten carbide 1111 1111 1111 1111 1111 1111

MARKING PRESS (CIGARETTE PAPER)Quality Compound Abrasion


Impactresistance


Eco efficiency

FlexoPrint Polyurethane 1111 111! 1111 111! 111!

REEL SPOOLQuality Compound Abrasion

resistanceImpactresistance


Antistaticproperties

Eco efficiency

Protecthane Plus Polyurethane 111! 1111 111! 11!! 111!Protecthane Plus AS Polyurethane 111! 1111 111! 1111 111!

REEL DRUM, POPE REELQuality Compound Abrasion



Eco efficiency

HanneDrum SR Rubber 111! 11!! 111! 111!PikoReel Tungsten carbide 1111 1111 1111 1111


WINDING

DRUM ROLLQuality Compound Abrasion


Dampeningefficiency

Frictioncoefficient

Frictioncoeff. stability

Eco efficiency

HannePrene AS Rubber 11!! 11!! 11!! 111! 11!! 11!!Flexolys Foam Polyurethane 111! 111! 1111 1111 111! 111!PikoWind Tungsten carbide 1111 1111 !!!! 111! 1111 1111

RIDER ROLLQuality Compound Abrasion


Dampeningefficiency

Frictioncoefficient

Frictioncoeff. stability

Eco efficiency

HanneRide Rubber 111! 11!! 11!! 111! 11!! 11!!Flexolys Foam Polyurethane 111! 111! 1111 1111 111! 111!PikoWind Tungsten carbide 1111 1111 !!!! 111! 1111 1111

TISSUE

SUCTION PRESSURE ROLLQuality Compound Abrasion



Vibrationabsorption

Eco efficiency

TissuPress Rubber 11!! 1!!! 11!! 11!! 11!!TissuStar Rubber 111! 111! 111! 111! 111!NeoFlex T Polyurethane 1111 1111 1111 1111 1111

PRESSURE ROLL (PLAIN, BLIND DRILLED AND/OR GROOVED)Quality Compound Abrasion



Vibrationabsorption

Eco efficiency

TissuPress Rubber 11!! 1!!! 11!! 11!! 11!!TissuStar Rubber 111! 111! 111! 111! 111!StarPress II Rubber 1111 111! 111! 111! 111!NeoFlex T Polyurethane 1111 1111 1111 1111 1111

YANKEE CYLINDER WITH CYLINDRICAL PROFILEQuality Compound Abrasion

resistanceDoctorability Heat

TransferCreping process

Eco efficiency

PikoChrome Chromium Carbide 111! 111! 111! 111! 111!PikoChrome Plus Chromium Carbide 1111 1111 1111 1111 1111

HANNECARDPRODUCTION SITESHANNECARDGroup Head Office Ninoofsesteenweg 589 9600 Ronse - BELGIUM T : +32 55 23 76 [email protected]

HANNECARD FRANCE PAPER DIVISIONLes Pelouses - Route du Lude 72200 La Flèche - FRANCET : +33 243 48 66 35 [email protected]

HANNECARD FRANCELes Pelouses - Route du Lude 72200 La Flèche - FRANCET : +33 243 48 11 [email protected]

HANNECARD FRANCE51, Rue Strasbourg67490 Detwiller - FRANCE T : +33 388 91 40 [email protected]

HANNECARD FRANCE13, Avenue de Chantereine 38300 Bourgoin-Jallieu - FRANCE T : +33 474 19 02 [email protected]

HANNECARD FRANCEZ.I. de l’Aiguille46100 Figeac - FRANCET : +33 565 10 95 [email protected]

HANNECARD SWITZERLAND Joweid Zentrum 38630 Rüti ZH - SWITZERLAND T : +41 55 250 28 [email protected]

HANNECARD POLANDUl. Ujastek 131-752 Krakow - POLANDT : +48 12 644 12 [email protected]

HANNECARD RUSSIAUl. Stroyindustrii d.4 str.2 - office. 312 162600 Cherepovets - RUSSIAT : +7 8202 57 27 [email protected]

HANNECARD RUSSIAPAPER DIVISIONPr. Leninskogo Komsomola 2, Office 414305018 Kursk - RUSSIAT: +7 4712 77 00 41/42/[email protected]

let’s roll! - hannecard · • paper machine audit • rolls & doctoring inspections during...

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