let us close the environment circle!

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Let Us Close The Environment Circle!. O. Biogas. Biogas is a Multitalent !. Input. Process. Output. Organic Waste Regrowing Mat. from Agricalture from Food Industie from Householdwaste from Ethanol/Starch/CPO Combinations. Biogas Electrical Power Heat- / Cooling Energy - PowerPoint PPT Presentation

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Page 1: Let Us Close The Environment Circle!
Page 2: Let Us Close The Environment Circle!

Let Us Close The Environment Circle!

OBiogas

Page 3: Let Us Close The Environment Circle!

• Organic Waste

• Regrowing Mat. • from Agricalture

• from Food Industie

• from Householdwaste

• from Ethanol/Starch/CPO

• Combinations

Input Output

AnerobicFermentation

•Biogas

•Electrical Power

•Heat- / Cooling Energy

•Natural Gas…Gasoline?

•Organic Fertilizer

•Reduce CO2 Emission• Examples

Process

Biogas is a Multitalent !

• Example:

Manure Cow/Pig

• Obstacles

• Flowchart

Page 4: Let Us Close The Environment Circle!

INPUT

Manure Exampel

Page 5: Let Us Close The Environment Circle!

= 15 m3 Manure / Cattle p.a. (in Europe 20 m³)

= COD load 50 -100 000 ppm = 450 m3 Biogas p.a. = approx. 900 kWhel p.a.

= 70% COD Reduction

Biogas From one Cattel/Pig…

One pig produces energy equivalent to 23 l/year of diesel oil.

Substrate Dry Matter m³/t Biogas CH4 (%)

Cattle Manure 5-10 % 15-30 57

Pig Manure 6 % 20 59

Hen Manure 20-60% 70 - 200 60

Mais Silage 34% 210 53

!! Fast degration (aerobic) => Fresh Collection !!

Page 6: Let Us Close The Environment Circle!

Process

Nature as an ExampleFlow Chart

Obstacles & Solutions Examples

Page 7: Let Us Close The Environment Circle!

1. Fermenter 2. Co-Fermenter 3. Residue Storrage

Fermenter Tank = Big Cow Stomach

Let us take the nature as a good example!

Page 8: Let Us Close The Environment Circle!

Flow Chart of a Biogas Plant

Page 9: Let Us Close The Environment Circle!

Process

Some Typical Obstacles and our solution to that.

Page 10: Let Us Close The Environment Circle!

Mobile Messing

For Impotant Error

Error Management and Monitoring, Operation Look Book, Reporting in Diagramms, incl. CHP Data

Obstacle 1 – Low Operation Know How – Solution …

…Automated Operation System

Page 11: Let Us Close The Environment Circle!

12 Years Data Base, 300 Plants

…Regular Analysis of Substrate

Biogas

Obstacle 2 – Instable Gasyield – Solution… BSS

Technical ONLINE Support Monitoring

Biogas Inhibitors in Manure:

- Antibiotcs (prevention, treatment of deasese) - Disinfectant (e.x. desinfection of the cot)- Solvents (e.x. cleaning-, paint works on the cot)- Herbicide, Insecticide oder Bactericide (e.x. intake from feedstock)

Page 12: Let Us Close The Environment Circle!

Obstacle 3 – Operation in Winter – Solution…

Proper Heating Coil System

Tank Insulation according to Climate

Page 13: Let Us Close The Environment Circle!

Obstacle 4 – To High H²S – Solution…

Hidrogen Sulfide Content!

Some Case: + …Iron Chloride or

+ External Deslufurisation

Internal biolog. Desulfurisation System

Page 14: Let Us Close The Environment Circle!

Horizontal Adjustable

.

..

.

Obstacle 5 – Layer Scrum + high DM – Solution…

…Flexible

Submersile Mixer

- Drymatter 5% to 25%

-Low Maintenance

Vertical

TurnableVertical Liftable

Page 15: Let Us Close The Environment Circle!

Gear protection system

Over+ Under pressure safeguard

View Holes

Feeding Level protection

Obstacle 6 – High Maintenance Level – Solution…

10 Min. Opening of Fermenter during operation

Sandproblem in Manure? Solution by tank size extention and simple sedimentation. Empty after 2-8 years with Skid Loader

Gas Storage Level Indocator

Air Support

Fan

Weather Protection Foil

Gas Collection Foil

Central Operation Plattform

….12 years optimized own operation + security parts

Page 16: Let Us Close The Environment Circle!

Examples

Biogas Plants1. Manure2. Gaspurification3. Large Size

Page 17: Let Us Close The Environment Circle!

Biogas PlantMilchcenter Dorfheimat

Post-DigesterResidue storage tank

Digester

CHP container

Technical Data

Start of operation: 2007

Capacity: 500 kWel

Input material: 109 m3 liquid manure

(~ 1,600 dairy cows), approx. 5.5 t solid

Manure and approx. 3 t corn silage

Page 18: Let Us Close The Environment Circle!

Biogas Plant BiRo GmbH

Technical data

Start of operation: First quarter 2008

Capacity: 300 m³/h Purification from Biogas to Bio Methane (fed into the Natural Gas Grid) (this corresponds to 600 m³ biogas und 1,2 MWel)

Input: Corn silage

More information: www.bbfm.de

Page 19: Let Us Close The Environment Circle!

Biogas Plant in Bad Oldesloe

Technical data

Start of operation: 2007

Capacity: 2.1 MWel. Micro gas distribution system with four CHPs :- One CHP at the biogas plant- Three decenralized CHPs in 1,6 km distance

Input: Corn silage

Thermal use: Supply of Farm und two external industrial factories

Page 20: Let Us Close The Environment Circle!

MT-Energie in facts Solid knowlege, with 12 years building experience in biogas

plants

In total 60 MW of installed electrical capacity by 2007

Onlinedata from 300 different biogas plants were we provide continious biological consulting

Until now we built 140 biogas plants, ALL in operation with an average running hour per year of 94%

International Business in Italy, France, Spain, Czeschia, Hungary, Kroatia, Thailand, China.

Page 21: Let Us Close The Environment Circle!

Thank you for your kind attention!

Headoffice: Markus Dicke, Director Asia [email protected]+49 172 64 97 110Germany

China Office Beijing:+86 10 6296 7662Mrs. Wang Zhen, (Executive Adviser)[email protected]

Mr. Zengbin Qi, (Ing. Biotechnology)[email protected] & Germany

…Mmm Every Drop collected

for MT-Energie…Muuuh!