lessons learned usda rural development funded alternative wastewater systems

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Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

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Page 1: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Lessons LearnedUSDA Rural Development Funded

Alternative Wastewater Systems

Page 2: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Jon Melhus PE

State Engineer

USDA Rural Development

952 322-5008

[email protected]

Page 3: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Alternative WW Systems

• RD Funded Alternative WW Systems– Definition– History– Recent Problems– Lessons Learned/Looking Ahead

Page 4: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Definition of “Alternative” Wastewater System

• This is Jon’s definition

• Different than traditional RD funded treatment systems, which largely consisted of ponds, regionalization & mechanical plants

Page 5: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Types of Alternative WW Systems

• In general, RD has financed three types of alternative systems:– Constructed Wetland/Re-circulating Gravel

Filter– Sand Filter – Soil Based Disposal

Page 6: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Why Alternative Systems?

• Several hundred unsewered areas in MN

• Available grant dollars on downward trend

• Traditional treatment systems often have high capital costs

• If alternative costs less (construction and O&M), than we can help more communities

Page 7: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Timeline• 1998 – Present

– Promote Alternative Systems • 1998

– First RD alternative system funded• 2003

– Failures/extent of problem started to become apparent• 2004

– More problems, consulted outside experts• 2005

– State funding of repairs ($5M for 6 towns), on the road to recovery– July conference of experts, funders, regulators

• 2006– State may fund more repair/replacement

Page 8: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Status of RD Funded Alternative WW Systems

• 21 Systems constructed since 1998• 4 Systems in operation less than one year• Of the 17 systems in operation more than

one year:– 30% have failed outright– 40% are operating below expectations or

experience intermittent problems

Page 9: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Definitions

• Failure– Systems simply don’t work

• Mounds - water draining out side

• Sand filters - flooding and/or freezing

• Cannot handle flows

• Permit limits not met on a regular basis

Page 10: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Definitions cont.• Intermittent Problems

– Freezing during coldest winter periods– Significant amount of additional operator time– Occasional failure to meet permit limits– Wetlands - flooding, plant survival rate

• Bottom line – system may not last, or work as intended, for length of loan/design life

Page 11: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems
Page 12: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Some Comparisons…

Page 13: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Discharge Method• Surface

– 9 Systems• 4 Failures/Problems• 5 OK

• Sub-Surface– 12 Systems

• 9 Failures/Problems• 3 OK

Page 14: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Permit Agency vs. System Status

• 8 County Permitted Systems– TOTAL: 6/8 Failure/Problems = 75%

• 12 MPCA Permitted Systems– TOTAL: 6/12 Failure/Prob = 50%

• 1 Tribal Permit– 1 Problem = 100% ?

Page 15: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Date of Operation

Have we gotten better?

OR

Are the new systems yet to report failure?

Page 16: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

O&M Cost vs. System Status

• Higher O&M costs = reduced rate of failure ?– No

Page 17: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Cost per Unit

• No apparent relationship between cost and success rate

Page 18: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Repair/Replace

• A failure is not necessarily a total loss – Collection system may be OK/salvaged– An intermittent problem could be tweaked to work

• Repair/replace may cost more than original project• 2005 - State of MN has kicked in $5M for failing

systems• 2006 – State has proposal of $6.5M for problems

Page 19: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Typical Situation

• Small Town <100 residents

• Never had a complying system (might have a central sewer but no treatment)

• Low income/Elderly residents

• Little or no growth in the last 20 years

• Small lot sizes

Page 20: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Why Failure/Problems?– Design

• Independent third party reviews show majority of responsibility lies here for outright failures

– Construction• added to problems in some cases

– Operation & Maintenance• Much of the problem for intermittent problem

systems

– Other?

Page 21: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Typical Reasons for Failure/Problem Systems

• Design– Hydraulically Undersized

• Design flow

• I&I

– Incorrect Media – RSF’s– Soil Classification/Loading Rates

Page 22: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Typical Reasons for Failure, contd.• Construction

– Incorrect materials– Installation & Methods– Lack of inspection/proper inspection

• O&M– No O&M manual– Failure to pump tanks – solids pushed through– Cleaning UV system

Page 23: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

July 2005 RD Alternative WW Conference

• Four day conference held 7/05• Attendees

– Funders– Regulators– Technical Experts

• Two days in meetings• Two days in field visiting problem systems

Page 24: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Recommendations from Summer 2005 Conference

• Improve Technical Review Process – RD, State, Outside Experts

• Establish Education Committee

• Establish Engineering/Design Standards Committee

Page 25: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

What is RD doing?• Independent studies/review • In general, no additional RD funds until

determination is made as to cause of failure• Require borrowers to seek remedies from

responsible parties• Working with others to identify design/O&M

problems• Improve review process• Held conference - summer 2005

Page 26: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Is The Problem Only With RD Funded Projects or State-wide?

• Not Sure– We’re working with the State to compare data

Page 27: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

What Now?• Stop The Bleeding

– Repair/replace current problem systems– Prevent future failures

• Everyone has been affected– Bad name for technologies– Engineers– Lack of trust– Funders– Regulators– Taxpayers

Page 28: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

What Next?

• RD’s Position – Alternative Technologies Work – RD Will Still Fund and we want to have

Preliminary Engineering Reports consider them

Page 29: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Food For Thought

• Water Systems– RD also funds Water Systems– Wide variety of treatment– Some pilot projects, etc.– Nowhere near the amount of problems

Page 30: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

Lessons Learned

• Technical Review– Establish Review Committee– Better job of estimating true costs for construction and

O&M

• Develop Design Guidelines • Capacity Development

– Establish Education Committee– Improve ability of borrowers to manage projects

Page 31: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

MOSTCA & On-Site Systemsin RD Funded Projects

• There is definitely a growing need for on-site and cluster systems– Reasons:

• 1. May be more cost effective for small users

• 2. May be easier to operate and maintain

Page 32: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

MOSTCA & On-Site Systemsin RD Funded Projects contd.

• Hurdles– 1. Acceptance by communities that this is really state of

the art for them– 2. Central Ownership and maintenance required by RD– 3. How to get everybody into the system (esp. those

that have working OSTS)– 4. No man's land

• Too big for designers, not on engineer's radar• Designer may have to find engineer to work with when over

10,000 GPD – possible State rule changes

Page 33: Lessons Learned USDA Rural Development Funded Alternative Wastewater Systems

QUESTIONS?