lesson 9: power balance and efficiency in dc generators notes/lesson 9 332ac… · dc motors,...

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6/17/2015 1 ET 332a Dc Motors, Generators and Energy Conversion Devices 1 After this presentation you will be able to: Identify the sources of power loss in separately excited dc generators and compute their values Balance the input and output power of a separately excited dc generator. Compute generator efficiency Explain how changing generator load affects efficiency Explain how the generator/motor and motor generator transition takes place in dc machines 2

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Page 1: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

6/17/2015

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ET 332a Dc Motors, Generators and Energy Conversion Devices

1

After this presentation you will be able to: Identify the sources of power loss in separately

excited dc generators and compute their values Balance the input and output power of a separately

excited dc generator. Compute generator efficiency Explain how changing generator load affects

efficiency Explain how the generator/motor and motor

generator transition takes place in dc machines 2

Page 2: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

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Pem Pe

Poe=Vt(Ia) Armature

Field

Pshaft

Pfw Pstray

Pcore Pacir

Pb

Pf Pfcl

Pshaft = total mechanical power

developed at shaft (W)

Pfw = friction and windage losses (W)

(from test)

Pstray = stray load losses (W) (from test)

Pcore = core losses (W) (from test)

Electromechanical

power that is

developed at

armature (W)

Electric power

output from armature (W)

Pacir = armature circuit losses Ia2(Racir) (W)

Pb = losses due to brush drop Vb(Ia) (W)

Poe = electric power output at terminals (W)

Pf = power delivered to the field circuit

Pfcl = field-circuit losses, If2(Rc) (W)

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Electric power developed at the armature is equal to the

electromechancial power delivered from the shaft.

aa

eem

IET

PP

To find Pe, add electrical losses to output electric power, Poe

In terms of armature circuit variables the above is:

Where Vb = 0.5 for metal-graphite brushes

= 2.0 for electrographitic and graphite brushes

baciroee PPPP

abacir

2

aate IVRIIVP

4

Page 3: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

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Pem Pshaft

Pfw

Pcore

On mechanical side of generator:

Find shaft power input by equating Pe and Pem and then adding mechanical losses

corestrayfwemshaft PPPPP

Find electromechanical power in armature by subtracting mechanical losses from shaft power

corestrayfwshaftem PPPPP

Pstray

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Ratio of output power to input power determines efficiency of dc generator

%100P

P

in

out %100PP

P

lossesout

out

Where: = machine efficiency Pout = machine output power Pin = machine input power Plosses = total mechanical and electrical losses

For generator operation :

6

shaftin

atoeout

PP

IVPP Units must be the same (Watts or HP)

Mathematically or

Page 4: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

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Example: A 25 kW, 120 V, 1800 rpm separately excited generator is

delivering rated current. The stray losses of the generator are found from

test to be 1.5% of the rated output. The total core, friction, and windage

losses are 2.0% of rated output. Racir =0.0280 Neglect the losses of

the field circuit. Assume graphite brushes.

a.) Find the power in HP that the prime mover must develop at rated

speed to drive the generator

b.) Find the efficiency of the machine operating at rated load.

c.) Find the efficiency of the machine when operating at 0% 25%, 50%

and 75% of rated output. Assume that rated terminal voltage is maintained

at the generator output as the load varies.

d.) Plot the % efficiency vs the % load and comment on the result

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Page 5: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

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Remember Pe = Pem in armature

Now compute the efficiency at full load

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Compute the efficiency at 0% output power

Page 6: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

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Shaft power required of prime mover to overcome mechanical losses

Now compute the efficiency with 0% output

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Now compute the efficiencies for the other load levels

From previous calculations

Page 7: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

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Electric power developed

Prime mover required horsepower

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Now compute efficiencies for 50 and 75% loading

Finally compute the total power losses for 50 and 75% load

Page 8: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

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Electric power values in armature

Add fixed losses between armature and shaft to get the required shaft power

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Power losses related to Ia are called load losses since they relate to the generator loading Maximum efficiency occurs when the fixed losses equal the load losses.

Page 9: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

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0 20 40 60 80 1000

20

40

60

80Max

Perc

ent

Eff

icie

ncy

Percent Load

Using machine at lower than rated values

reduces machine efficiency. It drop greatly

after about 25% of rated

Typical Efficiency curve

Percentage

of rating used

is called the

load factor

of an

electrical

device.

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Racir

Ea

+

Prime Mover

Vsys Dc power system

For generator action, Ia must exit the armature + terminal

Ia

Clutch

If Ea> Vsys , then Ia leaves the machine for generator action and power is delivered to system

Peo

If Ea= Vsys , then Ia =0 a power is delivered to system but generator action

Page 10: Lesson 9: Power Balance and Efficiency in Dc Generators Notes/Lesson 9 332ac… · Dc Motors, Generators and Energy Conversion Devices 1 ... excited dc generator. ... 0 20 40 60 80

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For motor action, current must enter the positive terminal of the machine: Vsys > Ea

Racir

Ea

+

Prime Mover

Vsys

Ia

When current enters, clutch opens preventing opposing torque from damaging prime mover

Mechanical power delivered to load depends on the needs of the load. With no mechanical power load, the electric power drawn is only that necessary to overcome electrical and mechanical losses

ET 332a Dc Motors, Generators and Energy Conversion Devices

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