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Less noise, more safety! Numerical methods for improved silencers designs 22 nd February 2017 Jonathan Tournadre Mechanical Engineering, PMA, Noise & Vibration Research Group

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Page 1: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Less noise, more safety!Numerical methods for improved silencers

designs

22nd February 2017

Jonathan Tournadre

Mechanical Engineering, PMA,

Noise & Vibration Research Group

Page 2: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Outline of the talk

2

1. Research activities on noise control

2. Passive silencers: applications and challenges

3. Hybrid acoustic methodology applied to the linear

regime of silencers and perforates

• Physics of sound propagation in

non-uniform flow

• Example: orifice with bias flow

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Page 3: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 3

Aero-acoustics research group

Part of the Noise & Vibration research group

Aero-acoustics

Vibro-acoustics

Structural Reliability, Monitoring &

Uncertainty

Multi-body Dynamics

Smart System

Dynamics

Visit our website: https://www.mech.kuleuven.be/en/research/mod

Page 4: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 4

Aero-acoustics research group

Head of the group,

Full Professor

Industrial Research

Manager Assistant

Professor

Vyacheslav

Korchagin

Antonio

Ammirati

Bert PluymersWim Desmet Wim De Roeck

Maria Muriel

Gracia

Hervé

Denayer

Jonathan

Tournadre

Ali Hussain

Kadar

PhD researchers

The team

Page 5: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 5

Aero-acoustics research group

Research objectives

Develop numerical and experimental methods to

Better understand the physics of sound-

flow interaction

Gain better acoustic characterization of complex systems

Measure and predict acoustic sources

Efficiently incorporate acoustics in the design of

industrial systems

Page 6: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 6

Aero-acoustics research group

Research topics

Test rig for measurement in

confined flows

Numerical methods for acoustic wave propagation

through non-homogeneous flow regions

New experimental source

identification strategy

Stochastic noise reconstruction methods

Page 7: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 7

Noise Pollution

Burden of disease from environmental noise – World Health Organization 2011

Noise in Europe 2014 – EEA Report

“at least 1 million healthy life years are lost every year in western Europe due to

health effects arising from noise exposure to road traffic alone”’

Noise is the second-worst environmental cause of

ill health in Europe

Page 8: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 8

Noise Pollution

Burden of disease from environmental noise – World Health Organization 2011

Noise in Europe 2014 – EEA Report

Tinnitus

Annoyance

Sleep Disturbance

Cognitive

Impairment

Cardiovascular

Disease

Page 9: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 9

How to reduce noise?

Limit the sources of sound

waves

Reduce the propagation of

sound waves

Source Listener

Concepts

Page 10: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 10

How to reduce noise?

Barriers

Poroelastic materials

Viscous layers

Actives or structural

actuators

Technical solutions

P

A

S

S

I

V

E

S

O

L

U

T

I

O

N

S

(e.g. Resonators, Perforated Plates, Liners)

Page 11: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 11

Less Noise

Aircraft liners

Page 12: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 12

Sound Quality

Perforated panels for room acoustics

Page 13: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 13

More safety

Perforated plates and resonators in

combustion engines

FLAME

FLOW ACOUSTIC

Combustion

instabilities

Page 14: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 14

More safety

Perforated plates and resonators in

combustion engines

FLAME

FLOW ACOUSTIC

Combustion

instabilities

Rocket thrust chamber

Burner

SILENCERS

Page 15: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 15

Passive silencers

What are we looking at?Passive Noise Control Components

Helmholtz

resonators

Quarter-wave

resonatorsPlates / Pipes

with orifices

Liners Micro-Perforated

Plates

Damp acoustic waves

(with orifices)

Page 16: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 16

Passive silencers

How does it work?

m

k

Air in orifice

Backing cavity

Absorption coefficient of a MPP

(with 69 holes, d = 0,5 mm, σ = 0,2 %)

Page 17: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 17

Passive silencers – design parameters

Visco-thermal effects:

Non-isentropic

conditions

Flow effects: convection and shear

Flow Flow

grazing flow Bias flow

Excitation amplitude: Linear and

nonlinear regimes

Vibration /

Structural

behavior

Turbulent mixing

Different applications,

many challenges

Page 18: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

18

Example: Impact of vibrations

Absorption coefficient of a MPP

(with 69 holes, d = 0,5 mm, σ = 0,2 %)

structural shell

elements

acoustic transfer

admittance model

3-D acoustic

elements

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Vibration /

Structural

behavior

Fully coupled

vibro-acoustic

FEM model

Page 19: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

19

Develop numerical methods

• To perform parametric studies optimization

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

• To improve existing acoustic models to use in larger

systems

Reliable and accurate acoustic

impedance models

• To develop new design of acoustics dampers

Page 20: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

20

Improved modelling

Reliable and accurate acoustic

impedance models

p1

p2

U1 = U21

2

nU

pZ

.

1

21

U

ppZt

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Page 21: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

21

Improved modelling

p1

p2

U1 = U2

1

21

U

ppZt

1

2

nU

pZ

.

Automotive muffler

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Reliable and accurate acoustic

impedance models

Page 22: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

22

Improved modelling

• Need for models to use in larger systems

o Scale-resolving simulations such as Direct Numerical Simulation (DNS)

o Semi-empirical models

Computationally costly

Limited validity range

Hybrid numerical aeroacoustics

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Is there no other alternative?

Page 23: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 23

Hybrid methods: Propagation

Flow Acoustics

Source: Wikipedia

Large differences (especially for M<<1)

<< Length scales <<

<< Time scales <<

>> Energy >>

<< Propagation <<

Page 24: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Large differences (especially for M<<1)

<< Length scales <<

<< Time scales <<

>> Energy >>

<< Propagation <<

24

Hybrid methods: Propagation

Flow Acoustics

Incompressible Compressible

Page 25: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 25

Hybrid methods: Propagation

Variable perturbations << Variable mean values

𝑝′( 𝑥, 𝑡) 𝑝0( 𝑥, 𝑡)

o Limited to low Sound Pressure Level (<130 dB)

Linear regime

Weak coupling: one way interaction

Flow Acoustics

Flow Acoustics

A

s

s

u

m

p

t

i

o

n

Page 26: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 26

Propagation operator

In a quiescent, homogeneous medium:

Spherical waves

coming from a

point source (3-D)

A pulse traveling through a string

with fixed endpoints (1-D)

𝜕2𝑢

𝜕𝑡2 = 𝑐2 𝜕2𝑢

𝜕𝑥2

𝜕2𝑢

𝜕𝑡2 = 𝑐2𝛻2𝑢

Linearized Navier-Stokes Equations (LNSE)

Wave equation

In presence of flow, for our silencers:

Page 27: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 27

CAA Tools Overview

Linearized Navier Stokes

Equations (LNSE)

Linearized Euler Equations

(LEE)Neglect viscosity

and heat transfer

Hybrid Approach (Linearized)

Neglect nonlinear effects

Acoustic Perturbation

Equations (APE)

Neglect

hydrodynamic

modes

Linearized Potential Theory

(scalar equation) Assume

irrotational

mean flow

Helmholtz EquationNo mean flow

Two-stage calculations: predict the base flow and aero-acoustic sources first, then

calculate propagation of small perturbations.

DIRECT Approach

Navier-Stokes Equations

• DNS

• LES (w/ subgrid scales)

URANSUse of turbulence

modeling

Page 28: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Y-velocity field for base flow

CF

D

• Computation of base flow

• Mapping of this base

flow

28

Hybrid methodology applied to perforatesL

NS

E s

olv

er

Po

st-

pro

cessin

g • Impedance value estimation

In-situ technique / Multi-port characterization / Eduction methods

Propagation of the acoustic

wave with LNSE operator

• Acoustic energy dissipation and production

Num

erical C

AA

hybrid m

eth

odolo

gy

RANS simulations

Page 29: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

Jonathan Tournadre Arenberg Youngster Seminar – February 2017 29

LNS set of equations

Flow decomposition:𝑝 = 𝑝0 + 𝑝′

Total flow variable = Base flow + Perturbations

Set of equations:

with

(Continuity)

(Momentum)

(Energy)

Page 30: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

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LNS set of equations

Conservative form of LNSE after linearization:

Time variation

Flux matrices

Non-uniform mean flow effects

Viscous and thermal

effects

Assumptions:o Variable perturbations << Variable mean values,

o Perfect gas

with

Source terms

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Page 31: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

31

Finite Element Method (FEM) Solver

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Approximation of

the field variables

Φ00

Φ01Φ10

Φ11Φ20 Φ02

Φ30

Spatial

Discretization

Runge Kutta Discontinuous

Galerkin (RKDG) code

TIME DOMAIN

Page 32: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

32

Finite Element Method (FEM) Solver

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Approximation of

the field variables

Spatial

Discretization

Runge Kutta discontinuous

Galerkin (RKDG) LNSE code

TIME DOMAIN

Optimized Runge-Kutta time

integration scheme:

Weak formulation

of the problem

T

𝜕T

Time

Discretization

8 stage 4th-order RK scheme

Page 33: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

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Examples of applications cases

Visco-thermal effects in a

small closed duct

600 Hz

Entropy interior source in a nozzle

Slit resonator with

grazing cold flow

[𝒌𝒈

𝒎𝟑 ]

Orifice with turbulent bias flow

100 200 300 400 500 600 70070

80

90

100

110

120

130

140

150

Frequency f [Hz]

Re

sis

tan

ce [

rayl]

LNS with h = 0.30 mm,

s = 30 deg

Experimental results

LNS with h = 0.36 mm, s = 29.9 deg

Micro-Perforated

Plate impedance

Acoustic wave propagation

from monopole in flow

boundary layer over a plate

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Page 34: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

34

Orifice with turbulent bias flow

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Investigated case

𝒕 = 𝟒 𝒎𝒎

𝒅 = 𝟐𝟎 𝒎𝒎

𝑯 = 𝟒 𝒄𝒎

𝑳 = 𝟓𝟎 𝒄𝒎

Page 35: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

35

Orifice with turbulent bias flow

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Investigated case

𝑴 ≈ 𝟎. 𝟎𝟒

𝑺𝒕 ∈ 𝟎. 𝟎𝟐 − 𝟎. 𝟓𝟐

𝑹𝒆 ≈ 𝟒. 𝟏𝟎𝟒

Page 36: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

36

Plate orifice under bias flow condition

Quasi-laminar LNS results for the real part of the density ρ’ (left) and velocity component 𝝆𝟎𝒖′𝒙 (right)

perturbations at frequencies: f = 1000 Hz (top), f = 3000 Hz (center), f = 5000 Hz (bottom).

[𝒌𝒈

𝒎𝟐. 𝒔][

𝒌𝒈

𝒎𝟑]𝜌′ 𝜌𝑢𝑥

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Page 37: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

37

Plate orifice under bias flow condition

Vorticity field at frequency f = 1000 Hz

Quasi-laminar LNS -

ABL resolved

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Page 38: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

38

Take-away messages

Design parameters

Understanding of the

physical phenomena

and their impact

Improve design of

silencers

Gaining accurate

impedance models

Efficient numerical

CAA methods

“From challenges to enhanced modeling capability”

Jonathan Tournadre Arenberg Youngster Seminar – February 2017

Page 39: Less noise, more safety! - KU Leuven · Noise in Europe 2014 –EEA Report “at least 1 million healthy life years are lost every year in western Europe due to ... boundary layer

THANK YOU FOR

YOUR ATTENTION.

Questions?

Contact:

Jonathan Tournadre

PhD candidate at KU Leuven, PMA Mechanical Dpt.

Noise & Vibration Research Group

[email protected]

22nd February 2017