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LEDs: New Products, New Rebates Gabe Arnold, PE, LC and Dan Mellinger, PE Better Buildings by Design Conference Burlington, VT February 12 th , 2009

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1

LEDs: New Products, New Rebates

Gabe Arnold, PE, LC and Dan Mellinger, PE

Better Buildings by Design ConferenceBurlington, VT

February 12th, 2009

2

Agenda

• LEDs: Why all the Excitement?

• LED Fundamentals

• Evaluating LED Products

• Efficiency Vermont Rebates for 2009

• LED Case Studies in Vermont

3

4

5

6

LED Lifetime Compared to Other Light Sources

18,000-40,000 hoursLinear Fluorescent

7,500-20,000 hoursMetal-Halide

~1,000-150,000 hoursHigh-Power White LED

8,000-12,000 hours

2,000-4,000 hours

750–2,000 hours

Range of Typical Rated Life

Compact Fluorescent (CFL)

Halogen Incandescent

Incandescent

Light Source

7

The Bad News:

• It’s going to take time to bring these advancements to market

• Wide variation in performance of products currently on market

• Misleading and inaccurate literature a huge problem

• Good-performing LEDs are very expensive

• LEDs technically challenging to understand, evaluate, and use.

8

Agenda

• LEDs: Why all the Excitement?

• LED Fundamentals

• Evaluating LED Products

• Efficiency Vermont Rebates for 2009

• LED Case Studies in Vermont

9

What is Solid-State Lighting (SSL)

• Lighting that uses semi-conducting materials to convert electricity to light

• SSL is umbrella term encompassing different technologies

• Light-Emitting Diodes (LEDs)

• Organic Light-Emitting Diodes (OLEDs)

10

What is an LED?

• Electrical device that produces light through movement of electrons in a semiconductor material

• Light is generated in the PN junction when a current is applied

Source: Lighting Research Center

11

How are LEDs different from other lighting technologies?

Source: Rebecca Foster, CEE

12

How are LEDs different from other lighting technologies?

Source: Cree

•LEDs are inherently directional

13

How are LEDs different from other lighting technologies?

Source: Cree

• LEDs transfer heat through conduction, not convection, or radiation

14

How are LEDs different from other lighting technologies?

• LEDs don’t burn out, they get dimmer over time

15

How are LEDs different from other lighting technologies?

• LEDs produce light in one color (red, green, blue, etc.)

• Two ways to make white light:

Combine Blue LED with Yellow

PhosphorMix Red, Green, and Blue LEDs

Source: Cree

16

Other Differences

• Controllable (low-voltage)

• Tolerant of cold temperatures

• Rugged (no filament to break)

• Mercury-Free

• Instant on

• Compact Size

• Industry (semiconductor, not light bulb)

17

3 Ways LEDs save energy

1. Device efficacy (lumens per watt)

2. Inherent directionality

3. Better control of light

• No hot spots, less waste, better uniformity

18

1: LED Device Efficacy

19

2: Inherent Directionality

Incandescent

CFL

LED

17 LPW

80 LPW

60 LPW

X

X

X

60% Fixture Efficiency

50% Fixture Efficiency

90% Fixture Efficiency

95% Driver Efficiency

90% Thermal Efficiency

=

=

=

10 LPW

62 LPW

30 LPW

20

2: Inherent Directionality

• In the early stages, LEDs will make the most sense in directional applications:

• Road and Area Lighting

• Recessed Downlights

• Undercabinet Kitchen Lights

• Etc.

21

3: Better Control of Light

•Less Hot Spots Less overlighting•Better Uniformity Better Visibility, less light needed•Sharp Cut-off Less Waste over Property Lines

22

Better Control of Light Example

250W MH Cobrahead 78W LED Cobrahead

23

3 Drivers to LED Performance

1. Whose LED and what are the performance ratings?

2. Drive Current – How hard do we drive the LED with electricity?

3. Thermal Management – How well do we manage the junction temperature?

24

• Commercially available LEDs range from:

• < 10 LPW 100+ LPW

• High LPW & Good Color LEDs cost $$$$

• Choosing a high-performance LED is a good first start!

1: LED Efficacy Rating

25

• Increasing Drive Current Increases Light Output, but lowers Efficacy

2: LED Drive Current

Source: California PIER LED Evaluation Final Report, 2003

26

• From BetaLEDLEDWayProduct Spec Sheet

LED Drive Current Example

Efficacy Calculation

@ 350 mA

5160 / 78 = 66 LPW

@ 700 mA

7950 / 167 = 48 LPW

27

• From BetaLEDLEDWayProduct Spec Sheet

LED Drive Current Example

LED Lifetime

@ 350 mA

> 150,000 hours

@ 700 mA

47,000 hours

28

3: LED Junction Temperature

Source: Cree XLamp

29

3: Light Output vs. Junction Temperature

Source: Cree XLamp

30

2 + 3: Effect of Drive Current and Junction Temperature on LED Lifetime

Source: Philips Lumileds

31

Agenda

• LEDs: Why all the Excitement?

• LED Fundamentals

• Evaluating LED Products

• Efficiency Vermont Rebates for 2009

• LED Case Studies in Vermont

32

Tools to Evaluate Products• Recessed, Surface, and Pendant Downlights

• Undercabinet Kitchen Lights

• Portable Desk Task Lights

• Fan/Light Kits

• Track/Rail Lights

• Cove Lighting

• Outdoor Porch Lights

• Outdoor Step Lights

• Outdoor Pathway Lights

• Plus, more and more on the way…

ENERGY STAR® LED Products have met minimum performance criteria based on testing to help ensureenergy efficiency, long life, and lighting quality.

33

Tools to Evaluate ProductsS

LED Eligible Products List

•Will follow ENERGY STAR plus additional product categories

• Commercial Outdoor Lighting

• Commercial Track Lighting

34

The Lighting FactsTM Labelwww.lighting-facts.com

35

Current Standards in Place

• Light Output (lumens)

• Luminaire Efficacy (lumens per watt)

• Color Rendering (CRI)

• Color Temperature (CCT)

LM-79: Electrical and Photometric Measurements of Solid-State Lighting Products

36

Current Standards in Place

• Lumen Maintenance testing through 6,000 Hours

• Can this data be used to predict the useful life of an LED Product?

LM-80: Measuring Lumen Maintenance of LED Light Sources

37

Other Standards

38

What Standards are we missing?

• A standard for predicting the useful life of LEDs

• Expected in 2009 (we hope)

• Some manufacturers doing it right

• L70 prediction based on temperature testing

• Design Standards

• How to account for lumen maintenance?

• And more…

39

Evaluating an LED Product -Consumer

40

What should we look for in Retail LED Products?

LED Eligible Products List

41

Product Claims

• New, Cool Technology!

• Replace 45 Watts with only 5 Watts

• 30,000 Hr Life

• Heat-Free Technology

• “You’ll never change your bulbs again.”

42

Actual Test Results (DOE CALiPER)

• 165 Lumens

Equivalent to 15W

• 31.7 Lumens per Watt

3X Efficacy of Incandescent

Other Claims• 30,000 hr life?

• Heat-Free Technology?

• “You’ll never change your bulbs again”?

43

Evaluating an LED Product -Designer

44

What should we look for as Designers?

LED Eligible Products List

45

What should we look for as Designers?

Thermal Management

46

What should we look for as Designers?

LM-79 Test Results:

47

What should we look for as Designers?

• Lifetime?

• LM-80 results do not predict lifetime

• Standard yet to be developed

• Look for:

• Robust Thermal Management

• L70 Lifetime Rating

• Reputable Manufacturers and Reasonable Claims

48

What should we look for as Designers?

• .IES Files

• Should use Absolute Photometry based on LM-79

• Relative Photometry not accurate with LEDs

• “-1” value in [Lamp Lumens] Field of .IES File

49

IES File Example

Look for “-1”or note indicating absolute photometry

50

IES File Evaluation

IES Files can also be evaluated using free photometric software from some manufacturers

• Lithonia Photometric Viewer

• Cooper Photometric Toolbox

• Others…

51

Evaluating LED Products

Don’t forget about other criteria!

• Cutoff, Glare

• Distribution, Uniformity

• Warranty

• Quality Components

• Etc.

52

Agenda

• LEDs: Why all the Excitement?

• LED Fundamentals

• Evaluating LED Products

• Efficiency Vermont Rebates for 2009

• LED Case Studies in Vermont

53

Efficiency Vermont Role:

• Accelerate the adoption of good-performing LEDs in Vermont

• Help ensure that rebated products deliver the efficiency, lifetime, and lighting-quality benefits

• Increase availability and awareness

• Education and financial assistance

54

2009 Residential Rebates

• Coupon currently available

• Look for more product coupons in 2009:

• Undercabinet Kitchen

• Task Lighting

• Outdoor Porch Lights

• Track/Rail Lights, plus more..

55

2009 Commercial Rebates

• New 2009 LED Commercial Rebate Form

56

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

57

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

58

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

59

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

60

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

61

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

62

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

63

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

64

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

65

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

66

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

67

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

68

2009 Commercial Rebates

* Rebate Amounts apply to Projects < 10,000 Sq. Ft. and less than 100 items. Custom rebates available for larger projects.

69

LED Eligible Products List

• Look for the LED Eligible Products list on www.efficiencyvermont.com in late February 2009

• Expect short list of eligible products initially

• List will grow quickly through 2009

70

Agenda

• LEDs: Why all the Excitement?

• LED Fundamentals

• Evaluating LED Products

• Efficiency Vermont Rebates for 2009

• LED Case Studies in Vermont

71

LED Case Studies

Fixture Type Location

Exterior - Area Light Holiday Inn Express, Brattleboro

Exterior - Street Light Founders Memorial, Essex

Exterior - Canopy Light Short Stop Mobil, Derby

Interior - Track Light Orvis Outlet, Manchester

Interior - Down Light Denecker Chevrolet, Vergennes

72

Applications – Area Light

Fixture Type Location

Exterior - Area Light Holiday Inn Express, Brattleboro

Exterior - Street Light Founders Memorial, Essex

Exterior - Canopy Light Short Stop Mobil, Derby

Interior - Track Light Orvis Outlet, Manchester

Interior - Down Light Denecker Chevrolet, Vergennes

73

Existing Equipment

250 watt metal halide

(295 system watts)

Brattleboro, VT

74

Brattleboro, VT

LED Solution

Beta LED EDGE Area Light

• 104 system watts (4-bar)

• 60 lumens per watt

• 75 CRI

• L70 life 150,000 hours

75

Brattleboro, VT

76

Brattleboro?

77

Brattleboro, VT

78

Brattleboro, VT

79

Example Economics

Replace 250W MH with Beta LED EDGE Area Light

• Save 191 watts per fixture – 65%!

• Estimate installed cost $885 per fixture

• $100 Efficiency Vermont rebate

• 5.9 year payback(includes maintenance savings, assumes 4380 hours and $0.13/kWh)

80

River Bend Market - Townshend, VT

81

Lyndonville, VT

82

Applications – Street Light

Fixture Type Location

Exterior - Area Light Holiday Inn Express, Brattleboro

Exterior - Street Light Founders Memorial, Essex

Exterior - Canopy Light Short Stop Mobil, Derby

Interior - Track Light Orvis Outlet, Manchester

Interior - Down Light Denecker Chevrolet, Vergennes

83

Founders Essex, VTMemorial School

Existing Equipment

250 watt metal halide

(290 system watts)

84

Founders Essex, VTMemorial School

LED Solution

Beta LEDway Street Light

• 78 system watts

• 65 lumens per watt

• 75 CRI

• L70 life 150,000 hours

85

Founders Essex, VTMemorial School

86

Founders Essex, VTMemorial School

87

Example Economics

Replace 250W MH with Beta LEDway Steet Light

• Save 217 watts per fixture – 74%!

• Estimate installed cost $800 per fixture

• $100 Efficiency Vermont rebate

• 4.7 year payback(includes maintenance savings, assumes 4380 hours and $0.13/kWh)

88

Applications – Canopy Light

Fixture Type Location

Exterior - Area Light Holiday Inn Express, Brattleboro

Exterior - Street Light Founders Memorial, Essex

Exterior - Canopy Light Short Stop Mobil, Derby

Interior - Track Light Orvis Outlet, Manchester

Interior - Down Light Denecker Chevrolet, Vergennes

89

Short Stop Mobil - Derby, VT

Existing Equipment

400 watt metal halide

(455 system watts)

90

Short Stop Mobil - Derby, VT

LED Solution

LSI Crossover Canopy Light

• 130 system watts (100 LED)

• 60 lumens per watt

• 75 CRI

• L70 life 60,000 hours

91

Short Stop Mobil - Derby, VT

92

93

Example Economics

Replace 400W MH with LSI Crossover Canopy Light

• Save 325 watts per fixture – 71%!

• Estimate installed cost $700 per fixture

• $100 Efficiency Vermont rebate

• 2.9 year payback(includes maintenance savings, assumes 4380 hours and $0.13/kWh)

94

Derby, VT

95

Derby, VT

96

Applications – Track Light

Fixture Type Location

Exterior - Area Light Holiday Inn Express, Brattleboro

Exterior - Street Light Founders Memorial, Essex

Exterior - Canopy Light Short Stop Mobil, Derby

Interior - Track Light Orvis Outlet, Manchester

Interior - Down Light Denecker Chevrolet, Vergennes

97

98

Manchester, VT

LED Solution

Eco-Story PAR30 Lamp

• 8 watts

• 32 lumens per watt

• 83 CRI

• L70 life TBD(estimated 40,000 hours)

99

100

101

Example Economics

Replace 50W PAR30 with Eco-Story LED lamps

• Save 42 watts per fixture – 84%!

• Estimate cost $65 per lamp

• Custom Efficiency Vermont rebate

• 2.3 year payback before incentive(includes maintenance savings, assumes 3500 hours and $0.13/kWh)

102

Applications – Down Light

Fixture Type Location

Exterior - Area Light Holiday Inn Express, Brattleboro

Exterior - Street Light Founders Memorial, Essex

Exterior - Canopy Light Short Stop Mobil, Derby

Interior - Track Light Orvis Outlet, Manchester

Interior - Down Light Denecker Chevrolet, Vergennes

103

Denecker Chevrolet - Vergennes, VT

104

Denecker Chevrolet - Vergennes, VT

LED Solution

Cree LR6 LED Downlight

• 12 system watts

• 60 lumens per watt

• 92 CRI

• L70 life 50,000 hours

105

Denecker Chevrolet - Vergennes, VT

106

Example Economics

Replace 65W BR30 with Cree LR6 downlight

• Save 53 watts per fixture – 82%!

• Estimate cost $110 per fixture

• $30 Efficiency Vermont rebate

• 2.3 year payback(includes maintenance savings, assumes 3500 hours and $0.13/kWh)

107

Essex, VT

108