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LED Lighting System

3Z4S-LTNext-generation MG-Wave ® LED Illumination Combines with the Vision Sensor to Provide New Solutions

For wide variety of applications.Long life span and high-intensity illumination.

Be sure to read Safety Precautions on Page 597.

Features

Using MG-Wave® Sensing Control Method (Patent Pending)

• Without mounted resistors the temperature has been reduced by 20°CIn the constant-voltage system, any kind of heatdissipation paradoxically requires LED lights tohave a heat-generating limiting resistor. TheMG-Wave series has adopted a constant-currenttechnology that frees LED lights from having alimiting resistor, thereby achieving the industry'shighest thermal characteristics.

• Luminous intensity increased by controlling heat generationIn LED lighting, the heat factor cannot beseparated from the luminous intensity. Using theconstant current system explained above incombination with our proprietary heat dissipationsystem, we achieved an outstanding reduction inheat generation and a 40-percent increase inluminous intensity compared to the conventionalproduct, the MDRL-CW31.

The MG-Wave series has the patent-pendingdetection circuit incorporated in the light. It readsthe signal to control the rated current that isadjusted according to the number of LEDs inevery lighting module. Therefore, it can be usedfor any type of lighting, such as in the constantvoltage configuration, if it is within the maximumcurrent capacity of the power source.

Constant Current Detection Control

High-intensity Illumination

Easy to Use

Constant current type/white (with heat dissipation):114 LEDs

The diagram depicts the temperature of the three LED substrates for thirty minutes of operation after full acclimatization to the temperature of a constant temperature bath maintained at 40°C.

A

B

C

100959085807570656055504540

0 5 10 15 20 25 30 35

Tem

pera

ture

aro

und

the

LED

lead

(°C

)

Elapsed time (mins)

The MG-Wave series

A

BC

Constant voltage type/white(without heat dissipation):114 LEDs with resistors (equivalent to conventional products)

Constant voltage type/white (with heat dissipation):114 LEDs with resistors (equivalent to conventional products)

The diagram depicts the lighting intensity of the four test products for thirty minutes of lighting after full acclimatization to the temperature of a constant temperature bath maintained at 40°C.

14,000

12,000

10,000

8,0000 403010 20

A

B

CD

Constant current type/white(with heat dissipation): 114 LEDs

Duration (mins)

Ligh

ting

inte

nsity

lx

A

B

C

D

The MG-Wave Series

Constant current type/white(without heat dissipation): 114 LEDs with resistors(equivalent to conventional products)

Constant current type/white(with heat dissipation): 114 LEDs with resistors(equivalent to conventional products)

Constant current type/white(without heat dissipation): 114 LEDs

Schematic diagram of a lighting system and a power source with a detection circuit

Lighting capacity information

Supplying the required capacityAA

A

LightConstant

current powersupplyDetection circuit

Lighting capacityPowersupply

capacity

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Direct Ring Light MDRL Series

Low Angle Ring Light MLRL Series

Simulated Coaxial Episcopic Light MSCL Series

Shadowless Ring Light MSRL Series

• High-luminance LEDs deployed at high density to produce 360-degree shadow-free illumination.

• Standard type of LED lighting for a wide range of applications.

• Ability to select the model that matches our lenses.

Applications• Substrate/PC board positioning and chip component

inspection• LCD alignment and plastic container inspection• Label, mounting, and IC impress inspection

• Providing 360-degree illumination for reflective objects from a low angle without producing reflections. Ideal for slightly uneven surfaces and scratches.

Applications• BGA solder ball position, shape, and area inspection• Laser marking read• Wafer and glass board inspection for scratches and

stains• Inspection for edge extraction and others

• Produces simulated even coaxial lighting for lenses without coaxial episcopic illumination.

Applications• Alignment inspection of wafer, metal surface, film,

LC, glass, and other mirror-finished materials• PCB pattern inspection

• Soft, even, diffused lighting on shiny objects.• Best for preventing the halo effect.

Applications• Cap side and internal inspection for stains• Wafer appearance inspection• Solder and connector pitch inspection

Button components formobile phone

Button components formobile phone

Metal parts

D-sub connector

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Bar Light MBRL Series

Edge-type Backlight MEBL Series

Direct Backlight (Shell Type)　MDBL Series

CCTV Lens ML Series

• High-intensity LED are arranged in an array form and oblique illumination from an arbitrary angle can be obtained for each type of work.

Applications• LED flow detection• Complicated shape recognition• Molding crack inspection• Electronic part shape recognition and size measurement• Direct-tube fluorescent lamp replacement

• Thin, compact design for the advantage of saving space.

• Even lighting with the use of Moritex’s proprietary light-guiding diffusion plate, film, and surface diffusion.

• Ideal for highly reflective objects.

Applications• Lead frame inspection• Visual inspection of electronic parts• Bend lead inspection for GFPs, QSPs and SOPs• Inspection for dirt on clear film• Different silhouette observation

• Higher luminance than the edge-type with lamp-type LCDs mounted immediately beneath the light surface.

Applications• Lead frame inspection• Visual inspection of electronic parts• Bend lead inspection for GFPs, QSPs and SOPs• Inspection for dirt on clear film• Different silhouette observation

• A wide range of products from f=6mm to 50mm.• Focus and iris are adjustable using attached locking screws.• Camera mount: C mount.

CCTV (Closed Circuit Television) lenses were developed to recognize images in a wide area.All models have an iris and focus adjustment that you can set as required with the includedlocking screws (*1). Using optional close-up ring allows for macro photographing (*2).*1. Not designed to be vibration proof.*2. Tolerances of lenses may increase and image quality may worsen as a result.

Applications• Wide area monitor

Razor edge

Electrodes on liquid crystal glass

Liquid level inspection for beverages

Liquid level detection in abeverage bottle

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Strobe Controller MLEK-C080E1LS/MLEK-C100E1TS/MLEK-C100E1TSX

MG-Wave® Series Power Supplies for MG-Wave SeriesNEW MLEK SeriesA080W Analog Series (Support up to total 0.8 A)A230W Digital Series (Support up to total 2.3 A)

Ordering Information/Specifications

LightingsDirect Ring Light

Low Angle Ring Light

Simulated Coaxial Episcopic Light

• Operates with power supplied from the Camera Head.• No need of light-emission control.• Minimal wiring by simply connecting the Camera and Illumination Device with a single cable.

• These constant-current Power Supplies are available for use with our widely applicableIllumination Series, to match the current consumption levels of the Illumination Device beingused.

• Proper heat control ensures that the maximum advantages of each Illumination Device will be gained, and functions are provided for external output control.

Model Luminescent color

Max. rated current IFM (A) Weight (g) Power supply Connection to strobe controller

MDRL-CR16 Red 0.24 65 A 080 Series ○

MDRL-CR31 Red 0.36130

A 080 Series ○

MDRL-CW31 White 0.55 A 080 Series ○

MDRL-CR50 Red 0.64180

A 080 Series ○

MDRL-CW50 White 0.96 A 230 Series ×



MLRL-CR48 Red 0.30 110 A 080 Series ○



MSCL-CR39 Red 0.16 160 A 080 Series ○

MSCL-CR56-B Red 0.33 320 A 080 Series ○

3Z4S-LT MDRL-C * @ @Internal diameter of the ring (mm)

Luminescent color (Red=R, White=W)

3Z4S-LT MLRL-C * @ @ @Internal diameter of the ring (mm)

Luminescent color (Red=R)

3Z4S-LT MSCL-C * @ @ - △

Box heightLuminescent color (Red=R)

Revision code

Model Suitable camera3Z4S-LT MLEK-C080E1LS F150-S1A, F160-S23Z4S-LT MLEK-C100E1TS FZ-SC3Z4S-LT MLEK-C100E1TSX ZFX-S/SC

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Shadowless Ring Light

Bar Light

Edge-type Backlight

Direct Backlight (Shell type)

CCTV Lens



MSRL-CR44 Red 0.57 270 A 080 Series ○



MBRL-CR7530 Red 0.36 120 A 080 Series ○MBRL-CW13015 White 0.53 85 A 080 Series ○



MEBL-CR10080 Red 0.32 230 A 080 Series ○



MDBL-CR70 Red 0.48 190 A 080 Series ○

ModelFocal

distance f (mm)

Focus (F No.) Field of view(V × H)

Closest distance

(m)

Filter screw

Weight (g)

Total length (mm)

Maximum compatible

CCDMount

3Z4S-LE ML-0614 6 F1.4 to Close 42.3° × 54.6°0.2

M27 P0.5 60

30 1/2 inch

C Mount

3Z4S-LE ML-0813 8 F1.3 to Close 45.0° × 57.8° M25.5 P0.534.5

2/3 inch3Z4S-LE ML-1214 12

F1.4 to Close21.9° × 29.0° 0.3

M27 P0.5

1/2 inch3Z4S-LE ML-1614 16 23.0° × 30.4° 0.4 40

24.52/3 inch

3Z4S-LE ML-2514 25 21.6° × 28.5°0.5

45 1 inch3Z4S-LE ML-3519 35 F1.9 to Close 10.8° × 14.4° 50 29

2/3 inch3Z4S-LE ML-5018 50 F1.8 to Close 7.9° × 10.5° 1 M30.5 P0.5 60 37

3Z4S-LT MSRL-C * @ @Internal diameter of the ring (mm)


3Z4S-LT MBRL-C * @ @ @ @Size (length and width)

Luminescent color (Red=R, White=W)

3Z4S-LT MEBL-C * @ @ @ @Size (length and width)


3Z4S-LT MDBL-C * @ @ @ @Size (length and width)


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Ratings and SpecificationsStrobe Controllers

*1. Depends on the illumination used.*2. Strobe intensity adjustment and variable range.

Item Model 3Z4S-LT MLEK-C080E1LS 3Z4S-LT MLEK-C100E1TS 3Z4S-LT MLEK-C100E1TSXNo. of outputs 1-channel output

Output current 0.83 A max. (when using 0.8 A illumination) *1 1.0 A max. (when using 1.0-A illumination) *1

Output control method Constant current control

Output form Strobe output (synchronized with rising edge trigger)Output adjustment function Manual dial only External communications setting only *2

Variable output range 0 to 100%

Strobe emission time 8.3 ms (standard) Automatically set by FZ Controller Automatically set by ZFX Controller

Strobe emission delay time

Ton: 30 µs max. (at max. setting)Toff: 10 µs max. (at max. setting)

Allowable ON duty 100%

Usage environment Indoor use at a max. altitude of 2,000 m, with no inflammable or corrosive gases present, and no adhesion of foreign matter

Ambient temperature and humidity

0 to 45°C, 80% up to 31°C and then dropping linearly to 50% at 40°C

Storage temperature and humidity -20 to 85°C, 20 to 80% humidity (with no condensation)

Mounting method Connected and mounted to F160-S2 or F150-S1A Camera

Connected and mounted to FZ-SC Camera

Connected and mounted to ZFX-S/SC Camera

Cooling method Natural air coolingDegree of protection IP30 (IEC 60529)Weight Approx. 80 gExtension Cable (sold separately) M-RCB4@@L (4-pin Extension Cable) (indicate length in the 2 square boxes (@@): 02 = 2 m, 03 = 3 m)

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Power Supplies for MG-Wave ® SeriesNEW MLEK SeriesA080/230W Series

* The AC power cable that is enclosed depends on the voltage. Be sure to use a suitable power supply for the country in which the Controller is used.

Item Model MLEK-A080W1LR-100V MLEK-A080W1LR-200V MLEK-A230W2LRDB-100V MLEK-A230W2LRDB-200VAC Type * 100 V 200 V 100 V 200 V

Output Single-channel output of 0.8A(for connection to all lights except the MCEP Series)

Two-channel maximum, output of 2.3A for each channel (for connection to all lights except the MCEP Series)

Input voltage 100 to 240V AC 50/60HzInput current 0.3/0.15A (at AC 100/240V) 0.7/0.4A (at AC 100/240V)

Surge current 15 A or lower (at 100 VAC)35 A or lower (at 240 VAC)

Operating temperature 0 to 45°C

Output system Continuous DC outputOutput control system Constant current control (the current can be changed)

External light control Supported (0 to 5V) Supported (for each channel, 8-bit digital)Lighting ON/OFF function Supported (photocoupler insulation)

Error output Supported (photocoupler insulation, control error)Cooling system Natural air cooling Forcible air coolingInstallation Horizontal installation on the rubber supports at the bottom of the unitWeight Approx. 1 kg Approx. 1.4 kg

AC200V Cable

CE (PS) E/UL/CSA (PS) E

AC100V Cable

Adapter(for use in Japan only)

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Connection Specifications and I/O Circuit DiagramsNEW MLEK SeriesA080W Analog Series (Support up to total 0.8A)

A230W Digital Series (Support up to total 2.3A)

Safety PrecautionsRefer to Warranty and Limitations of Liability on page F-2.

This product is not designed or rated for ensuring safety of persons. Do not use it for such purpose.

Do not use the product in atmospheres or environments that exceed product ratings.

Connection Specifications I/O Circuit DiagramMLEK-A080W1LR MLEK-A080W1LR

1

8

9

15

Output ON/OFF signal (+)Output ON/OFF signal (-)NCNCControl error signal (Open collector)Control error signal (Open emitter)NCNC

External 0 to 2.5V VR dimmer signal inputExternal 0 to 5 V dimmer signal input

External input GNDExternal 0 to 5V/external VR input switching

2.5V DC bias power outputNCNC

3.9k

5V

47k

Relay Photo-coupler Transistor

ON/OFFLSB

5V,24V

5V,24V5V=1.3k24V=6.2k

A A A

A

Error

5V,24V5V=1.3k24V=6.2k

5V,24V

5V5k

2.5V Ref

0-5V

10k

10k

B

B

5V

330

2

56

9

10

111213

1

Connection Specifications I/O Circuit DiagramMLEK-A230W2LRDB MLEK-A230W2LRDB

1

8

9

15

8bit digital input 20 (LSB)8bit digital input 21

8bit digital input 22





8bit digital input 27 (MSB)

COMMON (+)Output On/Off signals (input)

Control error signal outputNCNCNCNC

3.9k

5V

47k

Relay Photo-coupler Transistor

COMMON

LSB

5V,24V

5V,24V

A A A

A 3.9k

3.9k

MSB

A ON/OFF

Error

5V=1.3k24V=6.2k

5V,24V

5V

47k

5V

5V

330

47k

BB

1

8

10

11

9

WARNING Precautions for Correct Use

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Dimensions (Unit: mm)

LightingsDirect Ring Light

Low Angle Ring Light

Simulated Coaxial Episcopic Light

Shadowless Ring Light

MDRL-CR16

48 dia.

38 dia.16 dia.

5

15

Four, M3 mounting holeswith a depth of 4mmequally divided alongcircumference

MDRL-CR31MDRL-CW31

66 dia.50 dia.31 dia.

8.5

20


MDRL-CR50MDRL-CW50

90 dia.70 dia.50 dia.

5.5

20


MLRL-CR48

74 dia.

60 dia.

48 dia.

Four, M3 mounting holeswith a depth of 5mm

equally divided alongcircumference

19

18

40

12

20

Four, M3 mountingholes with a depthof 4mm

38

7020.5

Three,M2 mountingholes with a

depth of 4mm glass plate28 dia.

MSCL-CR39 MSCL-CR56-B

28 dia.

60 40

30

Three, M2mounting holeswith a depth of

4mm

Four, M3 mountingholes penetration

30 93

40

18

2057

Four, M3 mountingholes with a depth

of 4mm

56

glass plate

MSRL-CR44

17

123 dia.

44 dia.70 dia.

101 dia.(lighting surface)

Four, M3 mountingholes with a depth of4mm equally dividedalong circumference

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Bar Light

Edge-type Backlight Direct Backlight (Shell type)

CCTV Lens

MSRL-CW13015

130 (lighting source)15

(lightingsource)

17

20

Two, M3 mountingholes with a depth of 3mm

140135

80

MBRL-CR7530

75 lighting source

3230

(lightingsource)

18

Two, M3 mountingholes with a depth of 4mm

8580

50

132100

120 11080(lighting source)

8

11

100 (lighting source)

4-3.4 dia.6 dia.throughCounterbore depth 3.3

MEBL-CR10080 MDBL-CR70

4-3.5 dia.

10090

70 lighting source

72 6070 lighting source

30

Diffusion plate

30 d

ia.

17.52A 30

6.5

C-m

ount

3Z4S-LE ML-0614

0B

34.5 17.5266.84

29 d

ia.

1-32

U

NF

-mou

nt

15 d

ia.

30 d

ia.

28 d

ia.

M25

.5

P0.

5

TV L

ENS

8mm

1:1.

3

3Z4S-LE ML-0813

30 d

ia.

29.3

dia

.

M27

P0.

5

17.52A 34.5

29.4

dia

.

C m

ount

3Z4S-LE ML-1214

30 d

ia.

29.3

dia

.

M27

P0.

5

17.52A 24.51.44

C-m

ount

16 d

ia.

3Z4S-LE ML-1614

3Z4S-LT

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Strobe Controller

17.52A 24.5

4 1.6

17 d

ia.

C-m

ount

30 d

ia.

29.3

dia

.

M27

P0.

5

3Z4S-LE ML-2514

30 d

ia.

M27

P0.

5

C-m

ount

16 d

ia.

A 29

44.817.53

Loading screw for IrisLoading screw for Focus

3Z4S-LE ML-3519

17.52A 37

4

C-m

ount

32 d

ia.

M30

.5

0.5

3Z4S-LE ML-5018

60

26

72.5

30.5

103.5150+20 0

200+20 0

31

31

14.5

324.5

4-3.2 dia.

3

4-3.2 dia.

2631

24.5

Provided spacer (t=3)

6.25

1

MLEK-C080E1LS

2428

72.5101.5

150+20 0

200+20 0

29

22

5-2.5 dia.

14.51

4

12

6

6

285-2.5 dia.

46

61224

22


MLEK-C100E1TS


45.53-2.5 dia.

1828

40.5

3-2.5 dia.2-1.5 dia.

2428

40.5

72.5

118.5

4614.5

2.5

18

150+20 0

200+20 0

MLEK-C100E1TSX

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Power Supplies for MG-Wave®SeriesNEW MLEK SeriesA080W Analog Series A230W Digital Series

6

7555

15013010

90

MLEK-A080W1LR

7555

19017010

6

110

MLEK-A230W2LRD

Cat. No. E859-E1-01 In the interest of product improvement, specifications are subject to change without notice.

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