Terminator DE-B/FAK-1LED End of Circuit Light Kit for

Electrically Heated TubeTrace® Bundles

INSTALLATION PROCEDURES

2

Receiving, Storing and Handling 1. Inspect materials for damage incurred during shipping.2. Reportdamagestothecarrierforsettlement.3. Identifypartsagainstthepacking list toensuretheproper

typeandquantityhasbeenreceived.4. Storeinadrylocation.

Item Quantity Description

1 1 Expediter Assembly: Flat Mount Base, Grommet, Grommet Compressor.

2 1 LightModuleCover

3 1 LED Light Module

4 1 FAK-1 Top

5 1 FAK-1 Base

6 1 HeatReflectiveTape,1.75”Wide

7 1 Glass Fiber Tape

8 2 RTV Sealant Tube

9 1 SiliconeGasket

10 1 Self-Vulcanizing Tape

Tools Required

Terminator DE-B/FAK-1 Kit Contents

Required: Order separately for each heater to be terminated.

When using wire connector connection option:

When using terminal block connection option:

IP66/Type4X-60°C≤Ta≤+45°C,T6,T85°C -60°C≤Ta≤+55°C,T5T85°C Ordinary&HazardousLocationsClassI,Division2,GroupsA,B,C,&D,Zone2IICT6...T5ClassII,Division2,GroupsF&G,ClassIII

Terminator DE-B Certifications/Approvals

ThefollowinginstallationproceduresaresuggestedguidelinesfortheinstallationoftheTerminatorDE-B/FAK-1BulkheadEntryKit.

Dimensions

A mm (inches)

B mm (inches)

C mm (inches)

Terminator DE-B/ FAK-1

220mm(8-5/8”) 340mm(13-3/8”) 107mm(4-1/4”)

C

B

A

Installation Precautions • Tominimizethepotentialforarcingonelectricalheattracingandfirecausedbyproductdamageorimproperinstallation,useground-faultprotection.TheNationalElectricalCode(NEC)andCanadianElectricalCode(CEC)requireground-faultprotectionof equipment for each branch circuit supplying electrical heat tracing.

• Installationmust complywith Thermon requirements andbe installed inaccordancewith theNEC,CEC,or anyotherapplicablenationalandlocalcodes.

• ComponentapprovalsandperformanceratingsarebasedontheuseofThermonspecifiedpartsonly.Usersuppliedpowerconnectionfittingsmustbelistedorcertifiedforintendeduse.

• De-energize all power sources before opening enclosure.• Keependsofbundles,heat tracingandkit componentsdrybeforeandduringinstallation.

• Individuals installing these products are responsible forcomplying with all applicable safety and health guidelines. Proper personal protective equipment, or PPE, should beutilizedduringinstallation.ContactThermonifyouhaveanyadditionalquestions.

21 4

5

6 8 97 10

3

Terminator DE-B/FAK-1

SCTK Terminal Block Connection Kits (per cable)SCTK-1TB for BSX, RSX, VSX-HT

SCTK-2TB for KSX, HTSX

SCTK-3TB for FP, HPT

SCTK Connection Termination Kits (per cable)SCTK-1D for BSX, RSX, VSX-HT

SCTK-2D for KSX, HTSX

SCTK-3D for FP, HPT

8 each stainless steel bolts, nuts and washers required (by others) formounting.8-32sizerecommended.

3

2. Trimheattracingtowithin305mm-381 mm(12”- 15”) of the end of the insulation. Ifself regulating heat trace proceed to step 3. For Zone-type heat trace continuewithindentificationofbusconnectiononstep2a.

1. Removeouterjacketandinsulationfromtubingbundle as included from end of the tubing bundle.Ensuresufficientheattraceisavailablefor electrical connection. See instructions includedwithheattraceSCTKkit.

2a. Stripbackbundle insulation38mm (11/2”)to 76mm(3”)beyond bus connection heat tracing. If bus connection indentation is lessthan305 mm(12”)-381mm(15”)fromendofthe heat tracing, proceed stripping the bundle insulationtothenextindentation.

3. Wraptubesandheattracingwithpassofheatreflectivetape(25%overlap).Thenwrapwith3passesofglassfibertape(50%overlap),oruntilfibertapeisequaltooriginalbundleinsulationthickness.

4. Complete with additional passes of heat reflectivetape.

Trim as Required forConnection

Tubing Bundle

Tubing

Heat Tracing

Tubing

Self-Regulating Heat Tracing

Heat Tracing

305 mm - 381 mm(12”-15”)

Insulation

Zone Type Heat Tracing

Tubing

BusConnectionIndentations

(ZoneHeaterOnly)

305 mm - 381 mm(12”-15”)

Insulation

Glass Fiber Tape

HeatReflectiveTape

Heat Tracing

5. Cut FAK-1 top and base ends to match outside diameterof tubingbundle and removeendpieces.

HeatReflectiveTape

Glass Fiber Tape

Heat TracingTubing

CAUTION (Found on TubeTrace SE/ME bundles)

Do not cut or damage the heat trace or sampling tube.

Tubing Bundle

CutandRemovetofit

Heat Tracing

Field Drilled (By Others)

6. Mount expediter base with o-ring to FAK-1 baseusing(3)M5mountingscrewsand lockwashers. Punch out weep hole.

O-Ring

Expediter Base

Mount Screw andWashers

WeepHoleFAK-1 Base

Silicone Gasket

7. InstallRTVsiliconeandgasket,cuttingoffexcess.ApplyRTVsealanttobothhalves.

FAK-1 BottomCover

FAK-1 TopCover

8. Assemble FAK-1 top, tubing bundle, and FAK-1 bottomtogetherasshownSnaptogetherfirmly.Inspectendsoftubingsplicecoverforsnugfit.ApplyadditionalRTVsealantwhereneeded.

INSTALLATION PROCEDURES

4

Drilled hole for bundle entry

Drilled holes for securing FAK-1

Drilled holes for securing FAK-1 Useastemplate

RTV Sealant

RTV Bead

BacksideView

Stainless Steel Bolts

PowerConnectionBoot

Heat Tracing

Ground Braid

15. When using wire connector: Connect bus wires us ing smal l wire nuts ( for BSX, HTSX and KSX) or medium wire nuts (for RSX, VSX, VSX-HT, HPT and FP). When using terminal block: See steps 16–18. Seewiringschematicforconnectiondetails.

Wiring Schematic for LED Light

Light Module

Expediter Assembly WireConnector

LED Light PigtailHeatingCable

16. WhenusingSCTK-TBConnectionKit,firsttrimexposed bus wires of the LED pigtail to 8 mm (.32"),thenconnecttotheterminalblock.

8 mm (3/8")

Terminator DE-B/FAK-1

9. Applyself-vulcanizingtapearoundbundlejacketandworkupoverFAKends.

10. Terminate heat tracing with appropriate SCTK termination kit. Refer to SCTK installationinstructionsfordetails(notaddressedhere).

11. Fielddrillrequiredentryholeinwall/plate.UsetheFAK-1flangeasatemplateandmarkanddrill holes for bolts.

14. ApplyRTVbeadaroundFAK-1flange.13. SecureFAK-1tobulkhead/wallusing(8)eightstainless steel bolts. Note: stainless steel bolts,washers,andnutsprovidedbyothers.Recommended bolt size is 8-32.

12. ApplyRTVbeadtobackofFAK-1flangepriortosecuringtobulkhead.

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©Thermon,Inc.•PrintedinU.S.A.•Informationsubjecttochange.FormPN50064-1218

LockedPosition

18. Connect the bus wires of the trace heater to theterminalblock.

21. To remove cap, de-energize circuit, lift latchmechanism, and unscrew cap.

17. Use the terminal blockmounting screw tomountterminalblocktotheLEDlightmodule.Bend each pigtail lead around the sides of the terminalblock.

20. Engage threads. Rotate lightmodule coverclockwiseandtightencapsecurely.Makesurelatchmechanismisinthelockedposition.

19. Slidethelightmodulecoveroverlightmodule.

Light ModuleCover

Lens

Expediter AssemblyLight Module

UnlockedPosition

INSTALLATION PROCEDURES