lecture7b bending 2

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  • 8/12/2019 Lecture7b Bending 2

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    Theory of simple

    bending (assumptions)! Material of beam is homogenous and isotropic => constant E in all

    direction

    ! Youngs modulus is constant in compression and tension => to simplifyanalysis

    ! Transverse section which are plane before bending before bending remainplain after bending. => Eliminate effects of strains in other direction (nextslide)

    ! Beam is initially straight and all longitudinal filaments bend in circular arcs=> simplify calculations

    ! Radius of curvature is large compared with dimension of cross sections =>simplify calculations

    ! Each layer of the beam is free to expand or contract => Otherwise they willgenerate additional internal stresses.

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    Key Points:

    1. Internal bending moment causes beam to deform.2. For this case, top fibers in compression, bottom in

    tension.

    Bending in beams

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    Key Points:

    1. Neutral surface no change in length.2. Neutral Axis Line of intersection of neutral surface

    with the transverse section.

    3. All cross-sections remain plane and perpendicular tolongitudinal axis.

    Bending in beams

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    Key Points:

    1. Bending momentcauses beam to deform.

    2. X = longitudinal axis3. Y = axis of symmetry4. Neutral surface does

    not undergo a changein length

    Bending in beams

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    PA B

    RBRAM M

    Radius of Curvature, R

    Deflected

    Shape

    Consider the simply supportedbeam below:

    M M

    What stresses are generated

    within, due to bending?

    Bending Stress in beams

    Neutral Surface

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    M=Bending Moment

    M M

    Beam

    x (Tension)

    x (Compression)

    x=0

    (i) Bending Moment, M

    (ii) Geometry of Cross-section

    xis NOT UNIFORMthrough

    the section depth

    xDEPENDS ON:

    Axial Stress Due to Bending:

    stress generated due to bending:

    Neutral Surface

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    Bending Stress in beams

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    Bending Stress in beams

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    Stresses due to bending

    N N

    R

    E F

    A C

    B D

    Strain in layer EF =y

    R

    E =Stress_ in _ the_ layer_EF

    Strain_ in _ the_ layer_EF

    E=

    "

    y

    R

    #

    $% &

    '(

    "

    y=

    E

    R

    "

    y=

    E

    R "=

    E

    Ry

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    Neutral axis

    N A

    y

    dy

    dAforce on the layer=stress on layer*area of layer

    ="# dA

    =

    E

    R# y # dA

    Total force on the beam section

    =

    E

    R

    " y" dA#

    =

    E

    Ry" dA#

    For equilibrium forces should be 0

    y" dA =0#

    Neutral axis coincides with the geometrical

    axis

    Stress diagram

    x

    x

    M M

    x

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    Moment of resistance

    N A

    y

    dy

    dAforce on the layer=stress on layer*area of layer

    ="# dA

    =

    E

    R# y # dA

    Moment of this force about NA

    =

    E

    R" y " dA " y

    =

    E

    R" y

    2" dA

    Total moment M=E

    R" y 2 " dA =

    E

    R# y 2# " dA

    Stress diagram

    y 2 "dA# =I

    M =E

    RI"

    M

    I=

    E

    R

    x

    x

    M M

    x

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    Flexure Formula

    M

    I=

    E

    R=

    "

    y

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    Beam subjected to 2 BM

    In this case beam is subjected to

    moments in two directions y and z.The total moment will be a resultant

    of these 2 moments.

    You can apply principle of superposition

    to calculate stresses. (topic covered inunit 1).

    Resultant moments and stresses

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    Section Modulus

    Section modulus is defined as ratio of moment of inertia about the neutral axis tothe distance of the outermost layer from the neutral axis

    Z =I

    ymax

    M

    I=

    "

    y

    M

    I=

    "max

    ymax

    M ="max

    I

    ymax

    M ="maxZ

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    Section Modulus of

    symmetrical sections

    Source:-http://en.wikipedia.org/wiki/Section_modulus

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    BEAMS: COMPOSITE BEAMS;

    STRESS CONCENTRATIONS

    Slide No. 1

    Composite Beams

    Bending of Composite Beams

    In the previous discussion, we have

    considered only those beams that are

    fabricated from a single material such as

    steel. However, in engineering design there is an

    increasing trend to use beams fabricated

    from two or more materials.

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    Slide No. 2

    Composite Beams

    Bending of Composite Beams

    These are called composite beams.

    They offer the opportunity of using each of

    the materials employed in their

    construction advantage.Concrete

    Steel

    SteelAluminum

    Slide No. 3

    Composite Beams

    Foam Core with Metal Cover Plates

    Consider a composite beam made of metal

    cover plates on the top and bottom with a

    plastic foam core as shown by the crosssectional area of Figure 26.

    The design concept of this composite

    beam is to use light-low strength foam to

    support the load-bearing metal plates

    located at the top and bottom.

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    Slide No. 4

    Composite Beams

    Foam Core with Metal Cover Plates

    hf

    tm

    tmb

    Foam Core

    Metal Face

    Plates

    Figure 26

    Slide No. 5

    Composite Beams

    Foam Core with Metal Cover Plates The strain is continuous across the

    interface between the foam and the cover

    plates. The stress in the foam is given by

    The stress in the foam is considered zerobecause its modulus of elasticity Ef is smallcompared to the modulus of elasticity ofthe metal.

    0= ff E (53)

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    Slide No. 6

    Composite Beams

    Foam Core with Metal Cover Plates Assumptions:

    Plane sections remain plane before and

    after loading.

    The strain is linearly distributed as shown

    in Figure 27.

    Slide No. 7

    Composite Beams

    Foam Core with Metal Cover Plates

    Neutral Axis

    Compressive Strain

    Tensile Strain

    x

    y

    M

    Figure 27

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    Slide No. 8

    Composite Beams

    Foam Core with Metal Cover Plates

    Using Hookes law, the stress in the metal

    of the cover plates can be expressed as

    x

    m

    xm

    mmm

    I

    My

    IME

    Ey

    E

    =

    =

    ==

    therefore,//but

    (53)

    (54)

    Slide No. 9

    Composite Beams

    Foam Core with Metal Cover Plates

    The relation for the stress is the same as

    that established earlier; however, the foam

    does not contribute to the load carryingcapacity of the beam because its modulus

    of elasticity is negligible.

    For this reason, the foam is not considered

    when determining the moment of inertiaIx.

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    Slide No. 10

    Composite Beams

    Foam Core with Metal Cover Plates Under these assumptions, the moment of

    inertia about the neutral axis is given by

    Combining Eqs 54 and 55, the maximum

    stress in the metal is computed as

    ( )22

    2

    2222 mf

    mmf

    mNA thbtth

    btAdI +=

    = (55)

    ( )2max2

    mfm

    mf

    thbt

    thM

    ++= (56)

    Slide No. 11

    Composite Beams

    Foam Core with Metal Cover Plates

    The maximum stress in the metal plates of

    the beam is given by

    ( )2max2

    mfm

    mf

    thbt

    thM

    ++=

    (56)

    hf

    tm

    tm

    b

    Foam Core

    Metal Face

    Plates

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    Slide No. 12

    Composite Beams

    Example 1A simply-supported, foam core, metal

    cover plate composite beam is subjected to

    a uniformly distributed load of magnitude q.

    Aluminum cover plates 0.063 in. thick, 10

    in. wide and 10 ft long are adhesively

    bonded to a polystyrene foam core. The

    foam is 10 in. wide, 6 in. high, and 10 ft

    long. If the yield strength of the aluminum

    cover plates is 32 ksi, determine q.

    Slide No. 13

    Composite Beams

    Example 1 (contd)

    The maximum moment for a simply

    supported beam is given by

    When the composite beam yields, the

    stresses in the cover plates are

    ( )q

    qqLM 1800

    8

    1210

    8

    22

    max =

    ==

    psi000,32max == yF

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    Slide No. 14

    Composite Beams

    Example 1 (contd)

    Substituting above values for Mmax and

    max into Eq. 56, we get

    Or

    ( )( )

    ( )( )[ ]2

    2max

    063.06063.010

    063.0261800000,32

    2

    +

    +=

    +

    +=

    q

    thbt

    thM

    mfm

    mf

    ft

    lb806

    in

    lb2.67 ==q

    Composite Beams

    Bending of Members Made of Several

    Materials

    The derivation given for foam core with

    metal plating was based on the assumption

    that the modulus of elasticity Efof the foam

    is so negligible,that is, it does not

    contribute to the load-carrying capacity of

    the composite beam.

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    Slide No. 16

    Composite Beams

    Bending of Members Made of SeveralMaterials

    When the moduli of elasticity of various

    materials that make up the beam structure

    are not negligible and they should be

    accounted for, then procedure for

    calculating the normal stresses and

    shearing stresses on the section will follow

    different approach, the transformed section

    of the member.

    Slide No. 17

    Composite Beams

    Transformed Section

    Consider a bar consisting of two portions of

    different materials bonded together as

    shown in Fig. 28. This composite bar willdeform as described earlier.

    Thus the normal strain xstill varies linearly

    with the distance yfrom the neutral axis of

    the section (see Fig 28b), and the following

    formula holds:

    yx = (57)

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    Slide No. 18

    Composite Beams

    Transformed Section

    M

    xx

    y y

    yx =

    yE11 =

    yE22 =

    N.A

    Figure 28 (a) (b) (c)

    1

    2

    Slide No. 19

    Composite Beams

    Transformed Section

    Because we have different materials, we

    cannot simply assume that the neutral axis

    passes through the centroid of the

    composite section.

    In fact one of the goal of this discussion will

    be to determine the location of this axis.

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    Slide No. 20

    Composite Beams

    Transformed SectionWe can write:

    From Eq. 58, it follows that

    yEE

    yEE

    x

    x

    222

    111

    ==

    == (58a)

    (58b)

    dAyE

    dAdF

    dAyE

    dAdF

    222

    111

    ==

    == (59a)

    (59b)

    Slide No. 21

    Composite Beams

    Transformed Section

    But, denoting by n the ratio E2/E1 of the two

    moduli of elasticity, dF2 can expressed as

    Comparing Eqs. 59a and 60, it is noted

    that the same force dF2 would be exerted

    on an element of area n dA of the first

    material.

    ( )( )ndA

    yEdA

    ynEdF

    112 == (60)

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    Slide No. 22

    Composite Beams

    Transformed Section This mean that the resistance to bending of

    the bar would remain the same if both

    portions were made of the first material,

    providing that the width of each element of

    the lower portion were multiplied by the

    factor n.

    The widening (if n>1) and narrowing (n

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    Slide No. 24

    Composite Beams

    Transformed Section

    Since the transformed section represents

    the cross section of a member made of a

    homogeneous material with a modulus of

    elasticity E1,the previous method may be

    used to find the neutral axis of the section

    and the stresses at various points of the

    section.

    Figure 30 shows the fictitious distribution ofnormal stresses on the section.

    Slide No. 25

    Composite Beams

    Transformed Section

    x

    y

    IMyx =

    N.A.

    y

    C

    Figure 30. Distribution of Fictitious Normal Stress on Cross Section

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    Slide No. 26

    Composite Beams

    Stresses on Transformed Section1. To obtain the stress 1 at a point located

    in the upper portion of the cross section

    of the original composite beam, the

    stress is simply computed from My/I.

    2. To obtain the stress 2 at a point located

    in the upper portion of the cross section

    of the original composite beam, stress xcomputed from My/Iis multiplied by n.

    Slide No. 27

    Composite Beams

    Example 2

    A steel bar and aluminum bar are bonded

    together to form the composite beam

    shown. The modulus of elasticity for

    aluminum is 70 GPa and for streel is 200GPa. Knowing that the beam is bent about

    a horizontal axis by a moment M= 1500 N-

    m, determine the maximum stress in (a)

    the aluminum and (b) the steel.

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    Slide No. 28

    Composite Beams

    Example 2 (contd)

    M20 mm

    40 mm

    30 mm

    Steel

    Aluminum

    Slide No. 29

    Composite Beams

    Example 2 (contd)

    First, because we have different materials,

    we need to transform the section into a

    section that represents a section that ismade of homogeneous material, either

    steel or aluminum.

    We have

    857.270

    200===

    a

    s

    E

    En

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    Slide No. 30

    Composite Beams

    Example 2 (contd)

    20 mm

    40 mm

    30 mm

    Steel

    Aluminum

    30 mm

    30 mm n = 85.71 mm

    Figure 31a Figure 31b

    Aluminum

    Aluminum

    Slide No. 31

    Composite Beams

    Example 2 (contd)

    Consider the transformed section of Fig.

    31b, therefore

    ( ) ( )( ) ( )

    ( ) ( )( )

    ( ) 49433

    33

    m1042.852mm1042.8523

    353.22204030

    3

    20353.223071.85

    3

    353.2271.85

    topfrommm353.2240302071.85

    4030402071.8510

    ==+

    +

    =

    =+

    +=

    NA

    C

    I

    y

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    Slide No. 32

    Composite Beams

    Example 2 (contd)

    30 mm

    85.71 mm

    yC= 22.353 mm20 mm

    40 mmC

    N.A.

    Slide No. 33

    Composite Beams

    Example 2 (contd)

    a) Maximum normal stress in aluminum

    occurs at extreme lower fiber of section,

    that is at y= -(20+40-22.353) = -37.65

    mm.

    ( )

    (T)MPa253.66

    Pa10253.661042.852

    1065.371500 69

    3

    +=

    =

    ==

    I

    Myal

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    Slide No. 34

    Composite Beams

    Example 2 (contd)b) Maximum normal stress in stelel occurs

    at extreme upper fiber of the cross

    section, that is. at y=+ 22.353 mm.

    ( )

    (C)MPa8.112

    Pa108.1121042.852

    10353.221500)867.2(

    6

    9

    3

    =

    =

    ==

    I

    MynSt

    Slide No. 35

    Composite Beams

    Reinforced Concrete Beam

    An important example of structural

    members made of different materials is

    demonstrated by reinforced concrete

    beams. These beams, when subjected to positive

    bending moments, are reinforced by steel

    rods placed a short distance above their

    lower face as shown in Figure 33a.

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    Slide No. 36

    Composite Beams

    Reinforced Concrete Beam

    Dead and Live Loads

    M

    Figure 32

    Slide No. 37

    Composite Beams

    Reinforced Concrete Beam

    b

    d

    b

    x x2

    1

    N.A.

    Fxd - x

    n As

    (a) (b) (c)

    Figure 33

    C

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    Slide No. 38

    Composite Beams

    Reinforced Concrete Beam

    Concrete is very weak in tension, so it will

    crack below the neutral surface and the

    steel rods will carry the entire tensile load.

    The upper part of the concrete beam will

    carry the compressive load.

    To obtain the transformed section, the total

    cross-sectional areaAs of steel bar is

    replaced by an equivalent area nAs.

    Slide No. 39

    Composite Beams

    Reinforced Concrete Beam

    The ratio n is given by

    The position of the neutral axis is obtained

    by determining the distancexfrom the

    upper face of the beam (upper fiber) to the

    centroid Cof the transformed section.

    c

    s

    E

    En ==

    ConcreteforElasticityofModulus

    SteelforElasticityofModulus

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    Slide No. 40

    Composite Beams

    Reinforced Concrete Beam

    Note that the first moment of transformed

    section with respect to neutral axis must be

    zero.

    Since the the first moment of each of the

    two portions of the transformed section is

    obtained by multiplying its area by the

    distance of its own centroid from the

    neutral axis, we get

    Slide No. 41

    Composite Beams

    Reinforced Concrete Beam

    Solving the quadratic equation for x, both

    the position of the neutral axis in the beam

    and the portion of the cross section of the

    concrete beam can be obtained.

    ( ) ( )( )

    021

    or

    02

    2 =+

    =

    dnAxnAbx

    nAxdbxx

    ss

    s

    (61)

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    Slide No. 42

    Composite Beams

    Reinforced Concrete Beam

    The neutral axis for a concrete beam is

    found by solving the quadratic equation:

    02

    1 2 =+ dnAxnAbx ss (62)

    b

    d

    b

    x x2

    1

    d - x

    n As

    C

    Slide No. 43

    Composite Beams

    Example 3

    A concrete floor slab is reinforced by

    diameter steel rods placed 1 in. above the

    lower face of the slab and spaced 6 in. on

    centers. The modulus of elasticity is 3106psi for concrete used and 30 106 psi forsteel. Knowing that a bending moment of

    35 kipin is applied to each 1-ft width of theslab, determine (a) the maximum stress in

    concrete and (b) the stress in the steel.

    in-8

    5

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    Slide No. 44

    Composite Beams

    Example 3 (contd)

    6 in.

    6 in.

    6 in.6 in.

    5 in.

    4 in.

    M= 35 kip in

    5 in.

    12 in.

    4 in.

    Slide No. 45

    Composite Beams

    Example 3 (contd)

    Transformed Section

    Consider a portion of the slab 12 in. wide, in

    which there are two diameter rods having a

    total cross-sectional area

    in-8

    5

    2

    2

    in614.04

    8

    5

    2 =

    =

    sA

    4 in.

    4 -x

    x N.A.

    C

    ( ) 2

    6

    6

    in14.6614.010

    10103

    1030

    ==

    =

    ==

    s

    c

    s

    nA

    E

    En

    12 in.

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    Slide No. 46

    Composite Beams

    Example 3 (contd)

    Neutral Axis The neutral axis of the slab passes through the

    centroid of the transformed section. Using Eq.

    62:

    ( ) ( )056.2414.66

    0414.614.6122

    1

    02

    1

    2

    2

    2

    =+

    =+

    =+

    xx

    xx

    dnAxnAbx ss

    in575.1=xaacbb

    x2

    42

    =

    Quadratic

    Formula

    599.2

    take575.1

    2

    1

    =

    =

    x

    x

    Slide No. 47

    Composite Beams

    Example 3 (contd)

    Moment of Inertia

    The centroidal moment of inertia of the

    transformed section is

    4 in.

    2.425

    1.575

    CN.A.

    6.14 in2

    ( )( ) 42

    3

    in7.51425.214.63

    575.112=+=I

    12 in.

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    Composite Beams

    Example 3 (contd)Maximum stress in concrete:

    Stress in steel:

    ( )(C)ksi066.1

    7.51

    575.135===

    I

    Myc

    ( )(T)ksi42.16

    7.51

    425.235)10( +=

    ==

    I

    Myns

    Slide No. 49

    Stress Concentrations

    Stress concentrations may occur:

    in the vicinity of points where the

    loads are applied

    in the vicinity of abrupt changes in

    cross section

    I

    McKm =

    Figure 33

    a b

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    Slide No. 50

    Stress Concentrations

    Example 4Grooves 10 mm deep are to be cut in a

    steel bar which is 60 mm wide and 9 mm

    thick as shown. Determine the smallest

    allowable width of the grooves if the stress

    in the bar is not to exceed 150 MPa when

    the bending moment is equal to 180 Nm.

    Slide No. 51

    Stress Concentrations

    Example 4 (contd) Figure 34

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    Slide No. 52

    Stress Concentrations

    Example 4 (contd) From Fig. 34a:

    The moment of inertia of the critical cross

    section about its neutral axis is given by

    ( )

    ( ) mm20402

    1

    2

    1

    mm4010260

    ===

    ==

    dc

    d

    ( )( ) 493

    333 m1048104010912

    1

    12

    1 === bdI

    Slide No. 53

    Stress Concentrations

    Example 4 (contd) Therefore, the stress is

    Using

    Also

    ( )MPa75

    1048

    10201809

    3

    =

    ==

    I

    Mc

    ( ) 275150 ==

    =

    KK

    I

    McKm

    5.140

    60==

    d

    D

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    Slide No. 54

    Stress Concentrations

    Example 4 (contd)

    From Fig. 33b, and for values of D/d= 1.5 and K= 2,therefore

    Thus, the smallest allowable width of the grooves is

    ( ) ( ) mm2.54013.013.0

    13.0

    ===

    =

    dr

    d

    r

    ( ) mm4.102.522 ==r

    Slide No. 55

    Stress Concentrations

    Stress concentrations may occur:

    in the vicinity of points where the

    loads are applied

    I

    McKm =

    a b