lecture slides - philadelphia university...buckingham stress equation worm teeth are inherently much...
TRANSCRIPT
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Chapter 15
Bevel and Worm Gears
Lecture Slides
The McGraw-Hill Companies © 2012
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Chapter Outline
Shigley’s Mechanical Engineering Design
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Bevel Gearing - General
Bevel gear classifications
◦ Straight bevel gears
◦ Spiral bevel gears
◦ Zerol bevel gears
◦ Hypoid gears
◦ Spiroid gears
Shigley’s Mechanical Engineering Design
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Straight Bevel Gear
Perpendicular shafts lying in a plane
Usually used for pitch line velocities up to 1000 ft/min (5 m/s)
Shigley’s Mechanical Engineering Design
Fig. 13–35 Fig. 13–3
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Spiral Bevel Gear
Recommended for higher speeds
Recommended for lower noise levels
The bevel counterpart of the helical gear
Shigley’s Mechanical Engineering Design
Fig. 15–1
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Spiral Bevel Gear
Cutting spiral-gear teeth
Shigley’s Mechanical Engineering Design Fig. 15–2
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Zerol Bevel Gear
Patented gear with curved teeth but with a zero spiral angle
Axial thrust loads are less than spiral bevel gear
Often used instead of straight bevel gears
Shigley’s Mechanical Engineering Design
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Hypoid Gears
Allows for offset in shaft center-lines
Pitch surfaces are hyperboloids of revolution
Shigley’s Mechanical Engineering Design
Fig. 15–3
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Spiroid Gears
Greater offset of
center-lines than
hypoid gears
Hypoid and Spiroid
gears are progressions
from spiral gear to
worm gear
Shigley’s Mechanical Engineering Design
Fig. 15–4
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AGMA Straight-Bevel Gear Equations
Shigley’s Mechanical Engineering Design
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AGMA Straight-Bevel Gear Equations
Shigley’s Mechanical Engineering Design
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Overload Factor KO (KA)
Shigley’s Mechanical Engineering Design
Table 15–2
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Dynamic Factor Kv
Shigley’s Mechanical Engineering Design Fig. 15–5
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Dynamic Factor Kv
Shigley’s Mechanical Engineering Design
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Size Factor for Pitting Resistance Cs (Zx)
Shigley’s Mechanical Engineering Design
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Size Factor for Bending Ks (Yx)
Shigley’s Mechanical Engineering Design
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Load-Distribution Factor Km (KHb)
Shigley’s Mechanical Engineering Design
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Crowning Factor for Pitting Cxc (Zxc)
Shigley’s Mechanical Engineering Design
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Lengthwise Curvature Factor for Bending Strength Kx (Yb)
Shigley’s Mechanical Engineering Design
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Pitting Resistance Geometry Factor I (ZI)
Shigley’s Mechanical Engineering Design
Fig. 15–6
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Bending Strength Geometry Factor J (YJ)
Shigley’s Mechanical Engineering Design Fig. 15–7
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Stress-Cycle Factor for Pitting Resistance CL (ZNT)
Shigley’s Mechanical Engineering Design
Fig. 15–8
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Stress-Cycle Factor for Bending Strength KL (YNT)
Shigley’s Mechanical Engineering Design
Fig. 15–9
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Stress-Cycle Factor for Bending Strength KL (YNT)
Shigley’s Mechanical Engineering Design
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Hardness-Ratio Factor CH (ZW)
Shigley’s Mechanical Engineering Design
Fig. 15–10
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Hardness-Ratio Factor CH (ZW) for Work-Hardened Gear
Shigley’s Mechanical Engineering Design
Fig. 15–11
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Temperature Factor KT (Kq)
Shigley’s Mechanical Engineering Design
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Reliability Factors CR (ZZ) and KR (YZ)
Shigley’s Mechanical Engineering Design
Table 15–3
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Elastic Coefficient for Pitting Resistance Cp (ZE)
Shigley’s Mechanical Engineering Design
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Allowable Contact Stress Number for Steel Gears
Shigley’s Mechanical Engineering Design
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Allowable Contact Stress Number
for Through-Hardened Steel Gears
Shigley’s Mechanical Engineering Design
Fig. 15–12
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Allowable Contact Stress Number for Iron Gears
Shigley’s Mechanical Engineering Design
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Allowable Bending Stress Number for Steel Gears
Shigley’s Mechanical Engineering Design
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Allowable Bending Stress Number
for Through-Hardened Steel Gears
Shigley’s Mechanical Engineering Design
Fig. 15–13
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Allowable Bending Stress Number for Iron Gears
Shigley’s Mechanical Engineering Design
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Summary for Straight-Bevel Gear Wear
Shigley’s Mechanical Engineering Design Fig. 15–14
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Summary for Straight-Bevel Gear Bending
Shigley’s Mechanical Engineering Design Fig. 15–15
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Example 15–1
Shigley’s Mechanical Engineering Design
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Example 15–1
Shigley’s Mechanical Engineering Design
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Example 15–1
Shigley’s Mechanical Engineering Design
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Example 15–1
Shigley’s Mechanical Engineering Design
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Example 15–1
Shigley’s Mechanical Engineering Design
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Example 15–1
Shigley’s Mechanical Engineering Design
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Example 15–1
Shigley’s Mechanical Engineering Design
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Example 15–1
Shigley’s Mechanical Engineering Design
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Example 15–1
Shigley’s Mechanical Engineering Design
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Design of Straight-Bevel Gear Mesh
Shigley’s Mechanical Engineering Design
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Recommended Face Width
Bending strength is not linear with face width
Added material is placed at the small end of the teeth
Recommended face width,
Shigley’s Mechanical Engineering Design
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Example 15–2
Shigley’s Mechanical Engineering Design
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Example 15–2
Shigley’s Mechanical Engineering Design
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Example 15–2
Shigley’s Mechanical Engineering Design
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Example 15–2
Shigley’s Mechanical Engineering Design
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Example 15–2
Shigley’s Mechanical Engineering Design
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Example 15–2
Shigley’s Mechanical Engineering Design
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Example 15–2
Shigley’s Mechanical Engineering Design
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Example 15–2
Shigley’s Mechanical Engineering Design
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Example 15–2
Shigley’s Mechanical Engineering Design
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Worm Gearing
Used to transmit rotary motion between non-
parallel and non-intersecting shafts
Usually perpendicular
Relation between shaft angle and helix angles
is
Crossed helical gears can be considered as
non-enveloping worm gears
Shigley’s Mechanical Engineering Design
Fig. 15–16
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Worm Gear Dimensions
With center-to-center distance C, good proportions indicate the
pitch worm diameter d should be in the range
Cylindrical worm dimensions common to both worm and gear,
Shigley’s Mechanical Engineering Design
Table 15–8
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Friction Force
Shigley’s Mechanical Engineering Design
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Sliding Velocity and Torque
Shigley’s Mechanical Engineering Design
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Worm Gearing Equations for Allowable Tangential Force
Shigley’s Mechanical Engineering Design
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Worm Gearing Equations for Allowable Tangential Force
Shigley’s Mechanical Engineering Design
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Worm Gearing Equations for Allowable Tangential Force
Shigley’s Mechanical Engineering Design
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Coefficient of Friction f
Shigley’s Mechanical Engineering Design
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Worm-Gear Geometry
Shigley’s Mechanical Engineering Design
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Face Width
Shigley’s Mechanical Engineering Design
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Heat Loss Rate From Worm-Gear Case
Shigley’s Mechanical Engineering Design
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Energy Issues
Heat loss rate from worm-gear case in ft·lbf/min,
Overall coefficient for combined convective and radiative heat
transfer from the worm-gear case,
With case lateral area A, the oil sump temperature,
AGMA recommended minimum lateral area in in2
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Buckingham Stress Equation
Worm teeth are inherently much stronger than worm-gear teeth
Worm-gear teeth are short and thick on the edges of the face
Midplane they are thinner as well as curved
Buckingham adapted the Lewis equation for this case,
y is the Lewis form factor
Shigley’s Mechanical Engineering Design
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Worm-Gear Analysis
Mechanical efficiency with worm driving,
Mechanical efficiency with gear driving,
To ensure worm gear will drive the worm,
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Worm-Gear Analysis
Relation of tangential worm force and tangential gear force,
Due to low efficiency of worm gearing, output power is not
considered equivalent to input power
Relating tangential gear force to output power and efficiency,
Power for worm and gear,
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Worm-Gear Analysis
Friction force,
Sliding velocity of worm at pitch cylinder,
Friction power,
Shigley’s Mechanical Engineering Design
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Maximum Lead Angle for Worm Gearing
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Example 15–3
Shigley’s Mechanical Engineering Design
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Example 15–3
Shigley’s Mechanical Engineering Design
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Example 15–3
Shigley’s Mechanical Engineering Design
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Example 15–3
Shigley’s Mechanical Engineering Design
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Example 15–3
Shigley’s Mechanical Engineering Design
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Example 15–3
Shigley’s Mechanical Engineering Design
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Example 15–3
Shigley’s Mechanical Engineering Design
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Example 15–3
Shigley’s Mechanical Engineering Design
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Recommended Minimum Number of Worm-Gear Teeth
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Example 15–4
Shigley’s Mechanical Engineering Design
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Example 15–4
Shigley’s Mechanical Engineering Design
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Example 15–4
Shigley’s Mechanical Engineering Design
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Example 15–4
Shigley’s Mechanical Engineering Design
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Example 15–4
Shigley’s Mechanical Engineering Design
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Example 15–4
Shigley’s Mechanical Engineering Design
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Example 15–4
Shigley’s Mechanical Engineering Design
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Buckingham Wear Load
Buckingham showed that the allowable gear-tooth loading for wear
can be estimated from
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Wear Factor Kw for Worm Gearing
Shigley’s Mechanical Engineering Design
Table 15–11
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Example 15–5
Shigley’s Mechanical Engineering Design