lec 8
DESCRIPTION
Mechanicsz! This is a lecture on mechanics.TRANSCRIPT
CRSSBCC materials have 3 different slip plane families
The slip direction family is
Assuming we are loading a cylindrical single crystal specimen oriented in the 210 direction, choose a slip system from each family of planes and compare the critical resolved shear stress on those systems to the applied stressAll else being equal, which slip system would you expect to operate first
321211110
111
Generalities
• Draw an engineering and a true stress strain curve and identify the important features– Yield Stress– Ultimate Tensile stress– Young’s Modulus– Identify where you would expect to see slip
initiate– Draw for both ductile and brittle materials
True Strain• For most materials even during plastic strain,
the strained material is incompressible, meaning that the volume doesn’t change.– Density measurements show a change of less than
0.1% change even after large plastic strain– It can be shown that for plastic strains
• This implies a Poisson’s ratio of ½ for all materials experiencing plastic strain• Note that for elastic strain, this is generally not the case
0 zyx
True Stress• This constraint (constant volume) has an effect
on the true strain. Since there is an extension in the direction of stress, there will be a reduction in area,
thus with the same load the stress increases accordingly.
110
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P
A
A
A
P
A
PEng
10
0 eL
L
A
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Von Mises Yield Criterion
• Richard von Mises (1883-1953)– Austrian mathematician and
engineer– Professor at Strassbourg, Dresden
and finally Berlin– Was a test pilot and designed and
built an airplane in 1915– Escaped Germany for Turkey in 1938 (He was Jewish)
and finally in the USA– Brother of Ludwig von Mises, a very prominent and
unconventional economist
Von Mises Yielding Criteria• Empirically the state of the hydrostatic stress has no
effect on yielding– Found that experimentally pressure did not affect yield
behavior– It was suggested by Von Mises (1913) that yield will occur
when the following (2nd invariant of the stress deviator) exceeded a certain level, k2
• where s1, s2 , and s3 are the principle stresses
2213
232
2212 6
1kJ
Von Mises Yield Criterion• Let us go through a little exercise– Apply uniaxial tension to an isotropic material– The yield stress is observed to be s0 then by
definition• Then
– Substituting into the expression for J2
• Or for arbitrary orientation
03201
k30
212132
322
2102
1
212222220 6
2
1xzyzxyxzzyyx
Von Mises Yield Criterion
• Thus we see that the yield condition is when the root mean square of the average differences of the principle stresses is above the uniaxial yield stress– Isotropic materials
• This was not justified, but later it was shown that the von Mises stress corresponds to the distortion energy.
Von Mises Yield Criterion
• Let us look at pure shear
• From the von Mises criterion – in pure shear only
– and
– which says that the yield stress in shear is significantly less than that in pure tension
0231
k1
00 58.03
1 k
Tresca Stress• Another proposal is that yield occurs when the
maximum shear stress equals the value of the shear stress in uniaxial tension
– where s1 and s3 are the largest and smallest principle stresses– It turns out experimentally that the
distortion energy consideration andtherefore the von Mises criterionagree best with experimental results
220
031
max
If you are inside the ellipse, you’re safeOutside and you yield
More von Mises
• What we have seen so far has been related to isotropic materials– Small grained macroscopic articles
• In nanoscale, this is not always the case– Seldom the case
• The solution for the von Mises criterion for anisotropic materials is much more demanding
More von Mises
• For a material with orthotropic symmetry– Orthorhombic crystals and many engineering
materials
– For the principal axes
– Where the coefficients are constants defining the degree of anisotropy
1222 222222 xyzxyzzxxzzy NMLHGF
1231
213
232 HGF
More von Mises
• If we define that Sx is the yield stress in the x direction and generalize, we can evaluate the constants by
222
111
zyx SGF
SFH
SHG
More von Mises
• You will recall that the presence of a hydrostatic stress does not contribute to yield– There is elastic deformation related to bulk modulus, but
take the pressure off and all snaps back– Therefore we define a tube for the yield surface that goes
at a 45 degree angle from the origin
Plastic Stress Strain Relationships
• Ideal Plastic Solid– Levy-Mises Equations
• The assumption is that the elastic component is very small and negligible once plastic flow begins– Not always a good assumption!
– It is recognized that unlike elastic deformation where the relationship between the deformation and the load is constant (linear), in plastic deformation things are changing as we go along• We need to introduce a new parameter for this relationship that can be
called a plastic modulus, similar to Young’s modulus but it is not constant
• The instantaneous value is used in stress strain relationship and therefore the relationship must be expressed as a derivative
Levy-Mises Equations
yzyz
xzxz
xyxy
xyzz
zxyy
zyxx
dd
dd
dd
dd
dd
dd
2
32
32
3
2
1
2
1
2
1
Where is the instantaneous
plastic modulus
The total plastic strain requires an Integration over the whole deformation
d
Note how this is similar to the elastic stress-strain relationships but with Poisson’s ratio equal to ½
Elastic-Plastic
• An important but more difficult regime is the case where the elastic strain is not negligible as compared to the plastic strain– Often the case with many real materials• Many relatively brittle materials that do yield• High strength steels, etc.
– Prandtl-Reuss Equations• Sums the contributions from equations we already
knowPij
Eijij ddd
Elastic-Plastic
• From the Elastic Strain
• From the Plastic Strain
• Therefore
3
211 kkij
Eij
d
Ed
Ed
ijPij
dd
2
3
ijkk
ijij
dd
Ed
Ed
2
3
3
211
Physics of Yielding• How does something yield– We have exhaustively (but not completely) addressed the
macroscopic yielding observations, now how does a material yield and what does it mean for us in the nano world
– Perfect lattice yielding• How much energy would it take to move translate a plane in a
perfect crystal?• Pure shear
Yield• We can approximate the force as being a
sinusoidal – In fact it is slightly different
– Assuming a sine wave
b
x 2sinmax
Yield
• For these small displacements, Hooke’s law should apply, therefore
– Equating this to the previous, we get for small displacements
a
xGG
b
x 2max
22max
G
a
bG
Yield
• More realistic estimates of this theoretical strength are slightly less, but the least is ~G/30– Actual measurements are typically 0.1 to 1% of this value
• Being off by 2 to 3 orders of magnitude is a good indication something else is happening
So, what’s happening?
Dislocations
• What can possibly be responsible for the fact that metals deform at stress levels far below the calculated strength– Later experiments with very pure metals showed
that plastic flow could start at levels as low as 10-9 G
– However experiments with whiskers (perfect and very small crystals) sometimes approached the theoretical limit
Slip Lines in Deformed Metal• Visible in optical microscopes– Observed as early as 1883
– This led to the conclusion that metals deform along slip bands • Although the crystalline nature of metals was not yet well
established
Volterra Dislocations (1907)• Dislocations in a continuous media
– Elastic stress and strains were calculated for these configurations
Dislocations
• There were a number defects that were proposed to account for the deformation and the slip bands
• In 1934 the concept of the edge dislocation was introduced and shown (Volterra Strains) to be able to account for everything
Dislocations
• Dislocations in a close packed plane
– In other structures, the dislocation is difficult to visualize• When I was in graduate school, they were still arguing what a
dislocation looked like in Silicon
Dislocations• Edge dislocations– Burgers vector is perpendicular to the dislocation
line• Previous slide
• Screw Dislocations– Burgers vector is parallel to the dislocation line
Dislocations
• Mixed dislocation– The Burgers vector is constant as the dislocation
line squirms through the crystal• Changes from edge to screw and mixed, but b never
changes