learning from accidents by captain henk hensen fni

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Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22 th of April 2010. Final version. 1 LEARNING FROM ACCIDENTS by Captain Henk Hensen FNI 1. Introduction Much can be learned from day-to-day practice, but accidents do happen during the daily practice of tug operations and the challenge is to learn from these accidents to avoid repeating them. Tug assistance is TEAMWORK. Teamwork between the tug masters and teamwork between tug masters and pilots. If one makes a mistake, whether a tug master or a pilot, it has its effect on the other team members. This effect can sometimes be disastrous, as examples will demonstrate. This is why training should not only focus on the capabilities of tug masters but also on the tug knowledge required by pilots, and on teamwork. EXPERIENCE gained during day-to-day practice with the specific tug a tug master has under his command is essential to be able to carry out tug operations in a safe and efficient way. It will be shown what the consequences can be if this experience is lacking. ACCIDENTS ON BOARD VESSELS also have consequences for the assisting tugs and the tug industry. All these aspects will be reviewed and this presentation will focus on a number of essential aspects of harbor towage with particular emphasis on accidents which have occurred and how they can be prevented. In particular this paper will consider: 1. The ability to assess total tug bollard pull needed to safely handle large high sided vessels, such as large container vessels, gas carriers and car carriers, in case of strong winds. 2. The required experience and knowledge of capabilities and limitations of tugs. 3. Safety of tugs. 4. Engine and rudder failures on board ships. 5. Strength of bollards and fairleads on board ships. These are all very practical issues. The first two items have a relationship with item 3: Safety of tugs. They show the need for proper training of pilots and of tug masters, as does item 4 to a certain extent. The last two items have become more and more important during recent years.

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Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 1

LEARNING FROM ACCIDENTS

by

Captain Henk Hensen FNI

1. Introduction

Much can be learned from day-to-day practice, but accidents do happen during the daily

practice of tug operations and the challenge is to learn from these accidents to avoid repeating

them.

Tug assistance is TEAMWORK. Teamwork between the tug masters and teamwork between

tug masters and pilots. If one makes a mistake, whether a tug master or a pilot, it has its effect

on the other team members. This effect can sometimes be disastrous, as examples will

demonstrate. This is why training should not only focus on the capabilities of tug masters but

also on the tug knowledge required by pilots, and on teamwork.

EXPERIENCE gained during day-to-day practice with the specific tug a tug master has under

his command is essential to be able to carry out tug operations in a safe and efficient way. It

will be shown what the consequences can be if this experience is lacking.

ACCIDENTS ON BOARD VESSELS also have consequences for the assisting tugs and the

tug industry.

All these aspects will be reviewed and this presentation will focus on a number of essential

aspects of harbor towage with particular emphasis on accidents which have occurred and how

they can be prevented. In particular this paper will consider:

1. The ability to assess total tug bollard pull needed to safely handle large high sided

vessels, such as large container vessels, gas carriers and car carriers, in case of strong

winds.

2. The required experience and knowledge of capabilities and limitations of tugs.

3. Safety of tugs.

4. Engine and rudder failures on board ships.

5. Strength of bollards and fairleads on board ships.

These are all very practical issues. The first two items have a relationship with item 3: Safety

of tugs. They show the need for proper training of pilots and of tug masters, as does item 4 to

a certain extent.

The last two items have become more and more important during recent years.

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 2

2.0 Wind forces

Three aspects that require attention will be considered:

The knowledge required by pilots.

The effect of lack of knowledge on ship and tugs.

The need for tug masters to show initiative in certain situations.

Figure 1. Accident with CMA CGM DeBussy

As an example, an accident to the container ship CMA CGM DeBussy will be used. The

accident happened in the port of Constanta in March 2010. As a result of strong winds the

ship drifted against the Turkish freighter Haci Fatima Sari and one of the assisting tugs was

crushed between the container ship and the berth.

There was a strong beam wind blowing , so one can ask who is to blame? The wind? No! The

tugs? I would not say that. The pilot? We will try to find an answer.

Wind speed and direction should be known. If the port control station or the pilot station has

no wind indicator, there is one on the bridge of most ships. Knowing the wind speed, the

required bollard pull for cross winds (see note 2) to keep the ship under control can be

calculated. A simple formula gives a good indication of the total required bollard pull (bp) for

a range of ship types:

Total required bp = 0.08 x A x V2

Total required bollard pull in kgs (kgf); A is the ship’s longitudinal wind area in m2 ; V is wind speed in m/sec.

The wind speed is known. Longitudinal wind area can roughly be calculated:

ship’s length over all x (freeboard + height of deck cargo above maindeck) + area of

superstructure above deck cargo.

Note 1

Experience has shown that for LNG carriers with spherical tanks the above mentioned

formula gives a too low value for the total required bollard pull. Therefore, for gas carriers

with spherical tanks 20% should be added to the outcome (and for gas carriers with prismatic

tanks 5% to be added). This is due to the relatively high windforce coefficients. According to

reference [10] this applies in particular to older LNG carriers of this type with semi-

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 3

cylindrical tank covers. Newer LNG carriers with spherical tanks have semi-spherical tank

covers (see figure 3), the lateral wind coefficient of which is smaller. For these LNG carriers

the above mentined formula can be used.

With a small pocket computer the total required bollard pull can then be calculated. This total

required bollard pull includes a 25% safety margin. One of the reasons for the safety margin is

that the tugs have to keep the ship under control, so if it starts drifting they have to stop the

drift and bring it back to the required track. This costs extra bollard pull. The faster the tugs

can react, the better, but the more bollard pull is needed to achieve this. In any event, it is just

two minutes work to calculate the required bollard pull!

It is assumed the pilot CMA CGM DeBussy did not do that. He took the risk, or perhaps he

had no idea there was any risk involved. The result was that the ship collided with a berthed

ship and one of the tugs got crushed between ship and berth. Luckily, there were no

casualties.

If the pilot had calculated the total required bollard pull, he could have seen that the three tugs

available did not have sufficient bollard pull to keep the ship under control. The container

ship probably had a working bow thruster, but as soon as a ship gathers headway the effect of

the bow thruster decreases fast. This should have been taken into account. Because the pilot

did not assess the required bollard pull, ships and tugs were put in danger.

Cruise vessels, container vessels and LNG carriers are becoming much larger and require

specific attention during pilotage because of their large windage. Container vessels form a

large part of the present world fleet. The largest container vessel at the moment is the “Emma

Maersk”, which was the first of a series of eight, with the following dimensions:

Length over all

Length between pp

Beam

Depth

Draught

Propulsion

398.0 m

376.0 m

56.4 m

30.2 m

15.5 m

1 FPP

Bow thrusters

Stern thrusters

TEU capacity (officially)

Maximum TEU capacity

according to press reports

2 x 25 tons

2 x 25 tons

±11,000

13,500 –

14,876

Table 1. Main particulars of `Emma Maersk’

The longitudinal wind area, when taking into account 5 high containers (although 9 containers

high is possible), will be approximately 12000 m2 (!) at a draught of 13.5 m. This requires

approximately 100 tons bollard pull with a crosswind of Beaufort force 5 (10m/sec), not

taking into account the bow and stern thrusters.

Note 2

`Crosswinds’ should not be regarded as coming exactly from abeam. When the angle of attack

of the wind is between abeam and approximately 300 each side of abeam, the bollard pull

required is nearly the same as for beam winds.

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 4

Figure 2

`Emma

Maersk’

Photo: Harry

van den Berg,

tug engineer

Smit Harbour

Towage,

Rotterdam

Although the Emma Maersk class is the largest at the moment, many very large container

ships are being built and ordered.

Other ships growing in size (and number) are the LNG carriers.

Figure 3

Large LNG

carrier with

spherical

tanks

handled by

tugs

Photo:

Courtesy

Svitzer,

Denmark

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 5

The Orderbook of LNG Carriers

(as of March 6, 2010)

Sources: Operators' and Builders' SEC Filings and Web Sites, Clarksons SIN, and many others.

Summary

ype Size Bracket

In Service Building for Delivery in

Totals Pre-2010

2010 Total 2010 2011 2012 2013 Total

Q-Max > 250,000 cm 10 1 11 3 0 0 0 3 14

Q-Flex 200-250,000 cm 29 0 29 0 0 0 0 0 29

Standard 100-200,000 cm 265 3 268 19 9 3 0 31 299

Small <100,000 cm 29 0 29 0 0 0 0 0 29

Totals 333 4 337 22 9 3 0 34 371

Table 2. Orderbook LNG carriers

A small percentage have Moss cargo systems (spherical tanks), all of the smaller size, and the

rest have membrane cargo systems. An increasing number of ships have diesel engines

instead of steam turbines, which improves manoeuvrability in ports and at terminals.

An indication of the increase in size of LNG carriers is shown in the table below:

Capacity 125,000 m3 145,000 m3 215,000 m3 265,000 m3

Cargo system spherical membrane membrane membrane

Length o.a. 288 m 289 m 315 m 345 m

Breadth 44.0 m 43.4 m 50 m 53.8 m

Depth 25 m 26 m 27 m 27 m

Draught loaded 11.0 m 11.5 m 12 m 12 m

Draught ballasted 9.0 m 9.7 m 10.3 m 10.3 m

Side wind area loaded 6600 m2 6000 m2 7800 m2

Side wind area ballasted 7100 m2 6500 m2 8500 m2

Table 3. Indication of dimensions and side wind areas of LNG carriers

Other ship types, such as car carriers, ro-ro vessels, ferries, and the earlier-mentioned cruise

vessels are also increasing in size. For all these ships, and in particular for the growing

number of large and very large container vessels and LNG carriers, it becomes necessary to

calculate for day-to-day operations, and in the most accurate way possible, the required tug

force to handle the ships safely in varying conditions of wind, current and sometimes waves,

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 6

and/ or to determine the limits of safe operations. This should be done for all ports and for

remote locations for LNG carriers.

Actual current, wind and wave information as well as reliable forecasts should therefore be

available. Studies and training programs on ship bridge simulators, which is strongly

recommended for all large vessels, give good insight into the required tug assistance, tug

placement and safe manoeuvres, as well as into the limiting conditions. Nevertheless, during

day-to-day operations and particularly for these very large vessels, port authorities, terminal

managers and pilots should be able to assess the tug assistance needed in all cases of strong

winds, taking into account wind gusts. Towing companies should have the required tugs

available. Margins with these large ships are generally very small.

In the approach channels to a port or terminal, wind, current and waves may all play a role.

However, ships can often sail at higher speeds in these areas, while compensating for the drift

forces by steering at a drift angle. When coming closer to the berth, ship’s speed decreases

and steering capability is reduced, so wind forces generally become the predominant factor

and tugs have to operate to their full capabilities.

Required total bollard pull for wind and current forces can be approximated with the formulas

and graphs shown in reference [1]. MARIN (Marine Research Institute Netherlands) has

recently developed a simulator program, called TAT (Tug Assist Tool), which calculates for a

certain ship and certain wind and current speeds and directions, the required tug bollard pull

forward and aft for mooring and unmooring operations. In both systems mentioned, additional

bollard pull for controlling the dynamics of ship movements is included in the calculations,

although in an approximate manner.

Consequences and recommendations

What can we learn from this:

➢ Pilots should be trained to calculate the required bollard in case of strong winds. Some

ports already do this, but many do not. All simulator training courses train pilots in

how to handle a ship safely, but at least the simple calculation method outlined above

should be included in the training.

➢ It is strongly recommended that in ports where pilots have to handle large container

ships, gas carriers and car carriers, they are equipped with a simple tool that can

calculate the required bollard pull.

➢ In case of emergency, tug masters should be trained to take the initiative to prevent the

tug from becoming crushed (see note below).

Note 3

There is one more lesson which can be learned from the accident to the `CMA CGM

DeBussy’:

If the forward tugs had been pulling instead of pushing, the accident would not have had such

serious consequences. The tugs could keep pulling up to the last moment, no tug would have

been damaged and the damage to the ship alongside would have been less. In such critical

cases it is better that the tugs are pulling as the stern tug did. In several other cases tugs

have been crushed between ship and berth, and all these accidents could have been avoided.

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 7

2. Required knowledge of tug capabilities and lack of experience

Three other accidents. Lack of knowledge of tug

capabilities has caused serious accidents, sometimes

with fatal consequences.

An example: A pilot brought a bulk carrier into port.

He asked for one ASD-tug as stern tug, but was told

he would get the brand new conventional tug. Not

aware of the limitations of the conventional tug, he

instructed it to go from position 1to a postion astern

of the vessel to assist in braking the ship’s speed.

The speed of the vessel at that time was at least

about 5 knots and the engine was still on Dead Slow

Ahead. The result was that the tug started to capsize

in position 2 and was pulled by the ship, while

capsized in position 3, for several minutes. The pilot

was not aware this was happening. When

approaching the berth, the ship’s engine was

stopped, so the force on the towline decreased and

the tug came upright again. There were no fatalities.

A thoughtless attitude by a pilot which had serious

consequences.

Figure 4a

It must be said that the tug master in this case, although very experienced, had no experience

of the particular manoeuvre he wanted to carry out. Such manoeuvres should only be carried

out at speeds below 3 knots and with the ship’s propeller stopped! Accidents such as this one

have resulted several times in serious consequences for the tug crew. The quick release

system should have been activated, but does not always work in such circumstances.

Sometimes the tug and crew are only saved by a breaking towline.

A comparable accident took place recently with the twin-screw tug IJsselstroom in the Port of

Peterhead on 14 June 2009 (MAIB report of 8 April 2010; ref. 2). Please, see figure 4b. The

tug was a steering tug, with engines turning ahead to keep the tug in line with the tow. The

risk with such a manoeuvre is that if with increasing speed (say up to 3 – 4 knots) the tug

veers away, it will become impossible to bring it back in line with the tow. The towline under

high tension will then come near right angles to the tug, which will result in capsizing. This is

what happened.

The tug had no gob rope system, which COULD have prevented capsizing, IF speed through

the water would have been less than about 3 knots, but bearing in mind the small heeling

angle at which tug’s deck edge submerges, this was by no means guaranteed. The rather old

system of a gob rope winch, which can pull the towline down and shift the towing point to the

after end of the tug, would have prevented the tug veering off and consequently capsizing.

The tug was not equipped with such a system, which is compulsory on, for instance, German

conventional tugs.

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 8

Figure 4b

Courtesy: MAIB

A radial system could also

have prevented this

accident, but the tug did

not have such a system.

The new Dynamic Oval

Towing System (DOTS)

which is fitted on the small

tug Ugie Runner, or the

Caroussel System, could

have prevented capsizing

as well. These systems are

all basically the same. When the towline is coming under an angle with the tug’s centerline,

these systems shift the towing point away from the tug’s centreline more to the ship’s side, so

preventing large heeling angles.

The major factor in these accidents is a failure to appreciate the limitations of the tug, by both

the tug master and the pilot. And such accidents still happen much too often!

Figure 5 Figure 6

Figure 5 and 6 show another kind of serious accident. Such an accident do happen more than

once with ASD-tugs operating bow-to-bow and are caused by a too high ship’s speed and/or

insufficient experience of the tug master with the specific ASD-tug. If ship’s speed is the

cause, then the pilot plays a role in it as well.

Operating bow-to-bow with an ASD-tug is a rather risky operation and needs a lot of

experience and a thorough knowledge of the tug’s capabilities and limitations particularly

with respect to speed [ref. 3]. The tug shown swung around and came under the bow of the

attended ship.

The accidents shown also demonstrate the importance of proper safety measures on board

tugs. During tug operations doors, deck openings, etc. should be closed to prevent flooding of

the tug with large angles of heel.

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 9

Consequences and recommendations

The former examples show again:

➢ The importance of experience with a specific tug type and knowledge of the

capabilities and limitations of the assisting tugs, which applies to tug masters as well

as to pilots.

➢ Most situations can be taught on a simulator, although in the case of bow-to-bow

operations the tug model should carefully reproduce the capabilities of the ASD-tug

when operating bow-to-bow. It should be recognized that there is a large difference

between various ASD-tug designs.

➢ Careless thoughtless attitudes can be modified after a simulator training course.

➢ The importance of proper safety measures.

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 10

3. Engine/rudder failures on board ships

Engine and steering failures on ships manoeuvring in port areas are getting more and more

attention internationally. Pilots will be aware of such failures in their own port or area, but

they may not be aware of how prevalent such cases are on a global scale.

In the book `Compendium on Seamanship & Sea Accidents” [ 4] one can read on page 305:

“During the last years shipping experienced an astonishing number of incidents caused by

the failure of the main engine or other vital equipment in the engine room.”

Many of these accidents took place in ports, port approaches and pilotage waters, and their

number is increasing.

The `Safe Transit Program. A Guide for Preventing Engine and Steering Failures’ of 2003 [5]

stated:

“Since the mid-1990’s, the number of propulsion casualties experienced within San Francisco

Bay area has been on the rise. In the last five years, the number of propulsion casualties has

steadily increased as follows: 21 in 1996, 28 in 1997, 39 in 1998, 35 in 1999; and 44 in

2000.”

What could be the reason for these propulsion casualties in port areas? Reference [4] again:

“Most of the casualties can be attributed to improper maintenance of the inboard systems.

Additionally, it appears that the required precautionary testing of the propulsion and steering

systems prior to entry into the port may not be occurring.”

In the CESMA (Confederation of European Ship Masters’ Associations) paper “Blackouts

and other Deficiencies.” [6] a number of causes are mentioned, including the ones sited

above:

“For economic reasons changing of power supply from sea condition (in many cases with

shaft generator) to harbour conditions with generators too late (or for same reasons a late

change from heavy oil to light oil), poor education and training, fatigue, culture and

language barriers, while lack of familiarisation with the vessel and its systems is also

mentioned as being an important cause.”

Furthermore the authors conclude that the STCW 95 Convention has not brought what the

international community expected. It was in fact a downgrading of education and training

standards. The result is that overall competence is declining, causing an increasing number of

accidents and incidents.

With respect to several of the items mentioned above as causes for engine and/or steering

failures, the reader is also referred to the MAIB investigation report regarding the engine

failure on board the new container vessel Savannah Express and her subsequent contact with

a linkspan at Southampton Docks [7].

It can be concluded that there are a significant number of engine and/or rudder failures on

board ships in port areas and other piloted waters and, for a variety of reasons the number is

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 11

increasing. CESMA even concluded in their paper [6]: “Safety in harbour areas is in

danger”.

It is for this reason the author includes the topic. Engine, steering, or human failures on board

tankers and gas carriers have resulted in vessels being escorted in the approaches to several

ports, particularly in the USA and Europe. However, such failures should be a matter of

concern for all port and pilotage areas, and all pilots should be aware of the risks.

It is something to keep in mind when arranging tugs for handling large vessels in confined

areas and when positioning the tugs forward and aft. A proper tug made fast at the stern,

which can deliver braking and steering forces (such as a tug with azimuth propellers or Voith

propulsion, and powerful enough for the size of ship) will be of great help if there is a failure.

For the same reason, failures should be a primary concern of port authorities and towing

companies. The latter should always have suitable tugs available.

Consequences and recommendations

➢ Port authorities and pilots should be aware of the relatively large number of engine

and steering failures on board vessels entering and leaving ports.

➢ It is recommended that the risk of engine or steering failures on board a ship to be

assisted by tugs is taken into account with respect to tug types to be used, the bollard

pull of the tugs and tug placement.

➢ Training of pilots and tugmasters should include tug reponse to ship engine and/or

rudder failures.

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 12

4. Strength of bollards and fairleads on board ships

Modern tugs are increasingly powerful, and the towage forces generated, particularly during

indirect towing, are far greater than ever before. Nowadays, bollards, bollard foundations and

fairleads on seagoing vessels may not be strong enough to withstand the towline forces

generated.

This is a real problem. Recently a working group consisting of EMPA (European Maritime

Pilots Association) and ETA (European Tugowners Association) representatives has been

established. The target of this working group is:

“to define ‘Best Practice’ for both pilotage and harbor towage services and operations in

view of the ever growing ships and tugboat-sizes.”

A letter was recently sent by the EMPA-ETA working group to European ship owners,

shipyards, naval architects, engine manufacturers, classification societies, marine surveyors

and others to raise awareness of the following safety issues:

1. High bollard pull of tugboats vs strength of ships’ bollards and fairleads.

2. Position of ships’ bollards, fairleads and winches.

3. Possible strength problems of ships “Push Points”.

4. High minimum speed of ships.

The letter included a Position Paper with objectives, concerns and suggestions.

In the Rotterdam area this paper has been discussed with towing companies, pilots , and the

author. They have sent their comments to the

EMPA-ETA working group, including several

recommendations for actions to be taken now

and in the future.

It is a very good initiative. The EMPA-ETA

working group has been advised to further

improve their position paper with respect to

certain aspects. To achieve a good

cooperation from IACS and its members, ship

owners and ship builders, and IMO, a

representative position paper is needed.

Causes of the problems

The Rotterdam comments include the following causes of the problems:

A. Some thirty years ago tugs’ maximum power was low compared to the present

situation. In addition, there were large variations in tug power. The most powerful tugs

were used for the large ships and the smaller tugs for the smaller ships. At a certain

stage the smaller tugs disappeared and the more powerful tugs had to assist the smaller

ships as well. At that time the problem with unsuitable bollards and fairleads started.

B. In cases where more power was needed for certain large ships, more tugs were

ordered. It was not uncommon to have up to to 6 tugs assisting a ship. Ship owners,

Courtesy: Smit Harbour Towage Rotterdam

Figuur 7

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 13

aware of the fact that more tugs meant higher tug charges, actually forced tug owners

to provide modern tugs with more power. Over the same period, ship sizes gradually

increased, particular those ships with high windage, such as container ships, LNG

carriers and car carriers. Tug owners kept pace with the developments in ship size and

anticipated the growth in size by building more powerful tugs. During the past two

decades the average bollard pull of harbour tugs has increased from a maximum of 35

tons bollard pull (bp) to 60 or even 80 tons bp nowadays, while harbour tugs of 100

ton bp are already operational.

Naval architects and classification societies did not take into account the requirements

of these stronger tugs needed. Deck equipment on these large ships was not upgraded

to withstand the high towline forces of the new generation tugs. In addition, older and

smaller ships were not required to strengthen their fittings to cope with the increasing

forces being generated. A new and serious problem developed.

C. Strength of deck equipment on ships is related to the minimum breaking strength of

the ship’s ropes! See, for instance, the OCIMF publication `Mooring Equipment

Guidelines’ which tell us: “Industry practice has not been consistent.” and “Numerous

national standards for mooring fittings exist, …” ; furthermore: “Listed `load’

differences between two fittings of equal size may be as much as a ratio of 1 to 10,

most of which can be due to different definitions of ‘load’, safety factor and load

application.”

D. Even the most recent publications of IMO and IACS do not refer to the strength of tug

towlines, but to towlines that ships may have on board, which is a quite different

subject.

E. Safe Working Loads in use on board ships refer to the strength of bollards and

fairleads and not to the supporting foundations (even if they are there)! This is an

oversight in the requirements, and a cause for many of the present problems.

The situation now is that container ships have grown in size and tug power has increased

considerably, but deck equipment and supporting foundations of these ships lack sufficient

strength, so the powerful tugs needed in adverse weather conditions have to limit their power!

This results in unsafe conditions! Ironically, to overcome the problem, more tugs might be

needed to handle a ship safely and efficiently, so we are back where we were in the old days.

It can be concluded that the cause of present problems lies to a great extent with IACS and its

members, although IMO, ship builders and ship owners could be doing more to resolve the

situation!

How to solve the problem. Recommendations.

The Rotterdam Joint Nautical Service Providers came with a large number of

recommendations, such as with regard to:

➢ Size, strength, locations and construction of bollards and fairleads.

➢ Strength of the necessary supporting foundations.

➢ Recommended type and position of fairleads.

➢ Towline force monitoring on tugs of more than a certain bollard.

➢ Availability of messenger lines on board ships.

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 14

➢ Location and marking of pushing points with maximum pressure per m2.

➢ Limiting Dead Slow Ahead speed on ships.

➢ Better marking of bulbous bows, with special

attention to bulbous bows protruding beyond the

utmost visible part of the ship’s bow.

➢ Standard guidelines for securing and releasing

tugs, as mentioned in several OCIMF

publications and in the publication “Tug Use in

Port. A Practical Guide”.

➢ The use of a (standardised) `Towing and

Mooring Arrangement Plan’.

Summary and Recommendations

Most recommendations are for the long term, for new buildings to have fittings and mooring

arrangements which are truly fit for purpose. There are, however, recommendations that can

be carried out immediately with respect to:

➢ Pushing points: number, location and marking with safe pushing loads.

➢ Better marking of bulbous bows.

➢ The use of a `Towing and Mooring Arrangement Plans’.

➢ Standard guidelines for securing and releasing tugs, including the use of safety leaflets

as is done by URS and Smit Harbour Towage.

➢ The availability of ready to use messenger lines on board ships where distance to the

ship’s winch is too large.

➢ Providing tugs with a system that gives the tug master information about the actual

forces in the towline.

Courtesy: KOTUG, Rotterdam

Top eye on bollard will damage the towline

Figuur 8

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 15

5. Conclusion and Recommendations

Accidents do happen and will happen in the future. However, one should learn from

accidents. What can be learned from the type of accidents discussed in this paper is:

Team work between tug masters and between tug masters and pilots and the right

attitude is essential for safe ship handling with tugs.

Proper experience in handling a specific tug type is indispensible.

Training is an absolute requirement, particularly for operating a specific tug.

Training should include lessons learned from accidents, which applies to training of

tug masters and of pilots.

Training should also include how to deal with emergencies, such as engine/rudder

failures on board vessels.

With respect to tug type, tug bollard pull and tug placement one should keep in mind

the relatively large number of accidents happening on board vessels calling at a port.

Pilots should know the capabilities and limitations of the attending tugs.

In case of strong winds it is necessary to know the bollard pull required to handle high

sided vessels safely and efficiently. This should be included in pilot training. A tool

for pilots to calculate the required bollard pull is strongly recommended.

The lack of strength of deck equipment on board many ships is a matter of concern

and indicates that action is needed to improve the situation so tugs can handle ships

safely in ports and port approaches.

Many aspects mentioned above are well known. However, it should be emphasized again and

again that proper training is a necessity. Through proper training, the safety of tugs and ships

in ports and port approaches will be improved.

Captain Henk Hensen FNI

For BTA. April 2010

Learning from accidents. Captain Henk Hensen FNI. Paper BTA. 22th of April 2010. Final version. 16

References

[1] Tug Use in Port. A Practical Guide. 2nd Edition. Capt. Henk Hensen. The Nautical Institute,

London, UK. 2003.

[2] MAIB report of 8 April 2010. IJssestroom.

[3] Bow tug operations with azimuth stern drive tugs. Henk Hensen. The Nautical Institute.

London, UK. 2006.

[4] Compendium on Seamanship & Sea Accidents. A practical guide to improve Seamanship and

to prevent Sea Accidents. Hans-Hermann Diestel. Seehafen Verlag. 1st edition. 2005.

[5] Safe Transit Program. A Guide for Preventing Engine and Steering Failures. Standard of Care

for San Francisco Bay. Sponsored by: Marine Exchange of San Francisco Bay Region, Harbor

Safety Committee of San Francisco Bay Region, U.S. Coast Guard MSO San Francisco, etc.

28 March 2003.

[6] Blackouts and other Deficiencies. Captains Ph. Susac and F.J. Wijnen. CESMA. Bordeaux, 2

June 2005.

[7] Report on the investigation of the engine failure of Savannah Express and her subsequent

contact with a linkspan at Southampton Docks. 19 July 2006. Marine Accident Investigation

Branch. Report No 8/2006. March 2006.

[8] Mooring Equipment Guidelines. OCIMF.

[9] Comments on EMPA-ETA Position Paper from Rotterdam Joint Nautical Service Providers.

April 2010.

[10] The larger LNG Carrier aiming at low Operation Costs. Keiji Miyashita, et al. Paper published

at LNG 14, Qatar, March 2004.