lean materials management - parts presentation at the line - november 2016
TRANSCRIPT
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
Parts Presentation at a LineDesign Principles
Marek Piatkowski – November 2016
Thinking win, Win, WIN
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
Introduction - Marek Piatkowski Professional Background
Toyota Motor Manufacturing Canada (TMMC) - Cambridge, Ontario from 1987-1994
TPS/Lean Transformation Consulting - since 1994 Professional Affiliations
TWI Network – John Shook, Founder Lean Enterprise Institute (LEI) – Jim Womack Lean Enterprise Academy (LEA) – Daniel Jones CCM/CAINTRA – Monterrey, Mexico SME, AME, ASQ, CME
Lean Manufacturing Solutions - Toronto, Canada
http://twi-network.com
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
What is the concept of Parts Presentation?
At the Operator Work station - organize all parts, components, materials, tools and materials in a manner that minimizes Waste: Reduces production cycles Increases ability to visually manage visually parts identification and
parts shortages Improves orientation of incoming material Improves organization of work area Increases worker safety / ergonomics Promotes standardized work environment Enhances ability to detect defects and quality issues with parts
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
Work CellsParts Presentation at a Work Cell
Marek Piatkowski – November 2016
Thinking win, Win, WIN
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Design of the Work Cell – from material flow point of view
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Design of the Work Cell – from material flow point of view
Is this a good or a bad design?
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Design of the Work Cell – Material deliveries is always the last thought
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Design of the Work Cell – from material flow point of view
Is sitting good or bad for us?
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XDesign of the Work Cell – from material flow point of view
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Design of the Work Cell – from material flow point of view
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Work Cell Design - Parts presentation
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Design of the Work Cell – from material flow point of view
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Work Cell Design - Parts presentation
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Work Cell Design - Parts presentation
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Parts presentation in a Work Cell
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Parts presentation in a Work Cell
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Sometimes the simplest ideas are the best.
Bird Feeders
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Design of a Work Cell from:- material flow and- operator flow point of view
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
Production Lines Flow RacksParts Presentation at a Production Line
Marek Piatkowski – April 2015
Thinking win, Win, WIN
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Flow Racks
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Flow Racks
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Flow Racks
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Flow Racks
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Flow Racks
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
Job ShopsParts Presentation in a Job Shop
Marek Piatkowski – April 2015
Thinking win, Win, WIN
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation at the Line – 2 Bin System
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts presentation in a Job Shop
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
Kit DeliveriesDrop-off Zones and Kit Instructions
Marek Piatkowski – April 2015
Thinking win, Win, WIN
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Kit Identification
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Kit Identification
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Kit Identification – “Library” Kit Assembly and Identification Instructions
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Kit Drop-Off
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Kit Drop-Off - Assembly Instructions
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Kit Drop-Off
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Kit Drop-Off
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Kit Drop-Off
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Kit Drop-Off
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Kit Drop-Off
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Kit Drop-Off
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Kit Drop-Off
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Kits – where Every Part Counts
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Kits – where Every Part Counts
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Kits – where Every Part Counts
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
Batch and Heavy PartsParts Presentation
Marek Piatkowski – April 2015
Thinking win, Win, WIN
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Batch and Heavy Parts
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Batch and Heavy Parts
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Batch and Heavy Parts
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Batch and Heavy Parts
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Batch and Heavy Parts
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Batch and Heavy Parts
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Batch and Heavy Parts
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
Changing the World. One Transformation at a timeThis presentation is an intellectual property of W3 Group Canada Inc.
No parts of this document can be copied or reproducedwithout written permission from:
Marek PiatkowskiW3 Group Canada Inc.iPhone: 416-235-2631
Cell: 248-207-0416
[email protected]://twi-network.com
Thinking win, Win, WIN
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Parts Presentation at the LineDesign Principles
Thinking win, Win, WIN
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