lean maintenance training
DESCRIPTION
Discover strategies to effectively eliminate waste in maintenance operations and projects. This workshop is designed for all levels of maintenance personnel, including supervisors, planners, managers, maintenance engineers and maintenance workers. You will learn methods for uncovering waste, re-designing procedures to reduce waste, selling Lean projects to management and delivering results - FAST! Specifically, this workshop teaches techniques for locating and attacking waste, and reducing cost of operation. Upon returning to work, you will be armed with a series of Lean projects ready for execution. By attending this 3-day workshop, you will learn techniques to ultimately create a lean organization that can sustain low operating costs.TRANSCRIPT
1© Life Cycle Institute© Life Cycle Institute
Lean MaintenanceSolve problems, reduce waste and improve performance
2© Life Cycle Institute
Lean Maintenance means solving problems that hinder us daily
Reducing waste
improves how
people execute
daily tasks
Teamwork finds
innovative solutions
to common problems
Better operation improves
safety, quality and reliability
3© Life Cycle Institute
Learning Objectives in 3 Primary Areas
Lean Projects
• Enhance your knowledge of Lean Maintenance
• Develop lean projects from beginning to end
• Uncover and eliminate real waste in your operation
Thinking Lean
• Plan, execute project for minimum resistance, maximum results
• Develop strategies to gain top management support
• Benchmark performance against industry peers
Getting Results
• Reduce operating costs with Lean Maintenance practices
• Increase uptime, decrease maintenance cost
• Plan and schedule maintenance jobs for Lean execution
Transform traditional maintenance into lean maintenance
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Key Points for the Lean Projects Area
13 areas to investigate
waste
How to pick a project
Developing your project
Project execution
Lean Projects
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Key Points for the Thinking Lean Area
Brainstorming Problem
solvingWorking in
groupsLean
meetings
Thinking Lean
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Key Points for the Getting Results Area
Return on investment
(ROI)
Payback Tracking results
Reporting results
Getting Results
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Final Activity: Prepare a project proposal
• Template to propose a waste elimination project– Includes targets, goals,
measures• Prepared and presented in
class• Supports knowledge transfer
to the workplace
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Course Details
3-day class2.1 Continuing education units (CEUs)
PublicOpen enrollment
PrivateOnsite classes
High impact learningOnsite coaching for results
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LCE Approach to Lean Maintenance is founded on reliability best practices
• Based on Lean Maintenance, by reliability expert Joel Levitt
• Aligned with Reliability Excellence® philosophy and implementation practices
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3 Reasons to Choose the Life Cycle Institute
Reliability is what we DO!Instructors implement Lean Maintenance concepts with our clients
LCE instructors are trained learning facilitatorsRigorous facilitator qualification and certification process
Focus on the learning process and transfer to the job
Engage learners, reinforce relevancy and integrate prior experience
LCE training is an active experience Learning by doing vs. lecture
Group activities, assessments, case studies
Network with peers
Develop action plans to drive results post-training
11© Life Cycle Institute
Lean Maintenance is available as a public, open enrollment class
and as a private class.
www.LCE.com
800-556-9589