lean forms
TRANSCRIPT
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Project: Prj #:
Company: By: Date:
Note:
PhysicalInfrastructure
Checklist
Strategos, I nc. SP0045.GED
UtilitiesElectrical:Outdooor SubstationIndoor substations(s)Switchgear RoomMotor Control CenterUninterruptible Power115v, 1-ph230v, 1-ph230v, 3-ph460v, 3-ph460/277v, 3-ph
Lighting:High Intensity
Low IntensityNatural Light
Water/Sewer:Drinking WaterProcess WaterCooling TowerWater Treatment
Steam:Boiler RoomDistribution System
Fuel:Fuel StorageFuel Gas PlantOil TanksCoal StorageOther
Other Compressed Gas:Air CompressorsSurge TanksDistributionOxygen StorageAcetylene StorageOther:
Cutting Coolant:Central FiltrationChip SeparationChip Conveyors
HVAC:Space HeatingInfra-Red HeatingAir ConditioningDust CollectionLocal ExhaustGeneral Ventilation
Other Utilities:VacuumOther:
Internal TransportAisles:PedestrianPallet TruckFork Truck/Tractor
Handling Support:Battery ChargingMaintenanceCentral Dispatch
Built-In Handling:Overhead CranesFreight ElevatorsScaleOther:
Human ResourcesAdministration:Personnel OfficeEmployment OfficeCredit UnionLibraryTraining Facilities
Food Service:CafeteriaVending AreaLounge/Break RoomExecutive Dining Room
Health:Excercise RoomJogging Track
Safety:Medical CenterDisaster AlarmFire EgressSprinkler ControlsFire StationTornado/Fallout Shelter
PersonnelToiletsWashrooms/ShowersLocker RoomWater FountainsPublic Telephones
Employee Parking
Production OfficesTool RoomTool CribClean RoomCentral MaintenanceArea Maintenance
Storage:
Packaging MaterialsLubricant/Cutting OilDiscrepant MaterialIncidentals
Production
External TransportRail SidingRail DockTruck TurnaroundTruck DockTruck ParkingTruck ScaleTruck Maintenance
Truck Access/EgressAuto Access/EgressAuto Parking
Product Development
Prototype ShopEngineering LabSpecial Test Labs
Quality LaboratoriesGage CalibrationFormulation LabsDiscrepant Material
AdministrationVisitor/ReceptionConference RoomsCustomer ServiceDisplay RoomTraining CenterPhoto/Artwork
Storage:ArchivesSecure Storage
Catalogue/DisplayMicrofilmSurplus Furniture & Equipment
Quality
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Project: Prj #:
Company: By: Date:
Note:
PhysicalInfrastructure
Checklist
Strategos, Inc.SP0023.GED
UtilitiesElectrical: Outdooor Substation Indoor substations(s) Switchgear Room Motor Control Center Uninterruptible Power 115v, 1-ph 230v, 1-ph 230v, 3-ph 460v, 3-ph 460/277v, 3-ph
Lighting: High Intensity
Low Intensity Natural Light
Water/Sewer: Drinking Water Process Water Cooling Tower Water Treatment
Steam: Boiler Room Distribution System
Fuel:
Fuel Storage Fuel Gas Plant Oil Tanks Coal Storage Other
Other Compressed Gas: Air Compressors Surge Tanks Distribution Oxygen Storage Acetylene Storage Other:
Cutting Coolant: Central Filtration
Chip Separation Chip Conveyors
HVAC: Space Heating Infra-Red Heating Air Conditioning Dust Collection Local Exhaust General Ventilation
Other Utilities: Vacuum Other:
Internal TransportAisles: Pedestrian Pallet Truck Fork Truck/Tractor
Handling Support: Battery Charging Maintenance Central Dispatch
Built-In Handling: Overhead Cranes Freight Elevators Scale Other:
Human ResourcesAdministration: Personnel Office Employment Office Credit Union Library Training Facilities
Food Service: Cafeteria Vending Area Lounge/Break Room Executive Dining Room
Health: Excercise Room
Jogging Track
Safety: Medical Center Disaster Alarm Fire Egress Sprinkler Controls Fire Station Tornado/Fallout Shelter
Personnel Toilets Washrooms/Showers Locker Room Water Fountains Public Telephones Employee Parking
Production Offices Tool Room Tool Crib Clean Room Central Maintenance
Storage: Packaging Materials Lubricant/Cutting Oil
Discrepant Material Incidentals
Production
E x t e r n a l T r a n s p o r t Rail Siding Rail Dock Truck Turnaround Truck Dock Truck Parking Truck Scale Truck Maintenance Truck Access/Egress Auto Access/Egress
Auto Parking
Product Development
Prototype Shop Engineering Lab Special Test Labs
Quality Laboratories Gage Calibration Formulation Labs Discrepant Material
Quality
Administration Visitor/Reception Conference Rooms Customer Service Display Room Training Center Photo/Artwork
Storage: Archives Secure Storage Catalogue/Display
Microfilm Surplus Furniture & Equipment
Facility Re-Engineering IE01
QLCosmos Products
Combine
Warehouse
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Projec
t:
Prj#:
Company
:
By:
Date:
St rat egos
I nc
SP0040GED
Sh:
Of:
Space
Planning
UnitDe
finition
Nam
e
Inclu
sion
s
Ex
clu
sion
s
Source
Approvals:
Codes
R&D
Strategy
Infra
GT
OrgChart
Process
Existing
Notes
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Pro
ject:
Prj#:
Com
pan
y:
B
y:
Date:
SP0017GED
Sh:
Of:
SpacePlannin
g
UnitDefinition
CellN
am
e
Inclu
sion
s
Ex
clu
sio
ns
Sourc
e
Approvals:
Codes
R&D
Strategy
Infra
GT
OrgChart
Process
Existing
Notes
FacilityRe-Engineering
CosmosProducts
1
2
QL
11/10
IE01
Silkscreen
Operations
Silkscreen
Drying
Baking&Humidify
ScreenPrep
Post-Screen
Ops
ScreenPrep
Silkscreen
Production
Prep
Storage
Roll
Operations
(CompositeC
ell)
Post
ScreenOps
Slit&
Sheet
Intermediate
Storage
RawMatl
Storage
Finished
Goods
Storage
RollSlitting
SheetCutting
Intermediate
Stge
WIPFor
Commercial
&RollOps
RollFinished
Storage
CommlFinishe
d
Storage
Roll&Commercial
RawMatls
1
1)A/C&Semi
CleanEnvironment
A.Jackson11/11/94
C.Hacker1
1/12/94
G.Washington11/12
2)GTWorkcellsinthisarea
definedatleve
l05
22
GTCellsFor
Post-ScreenOps
GTcellsforroll
slit&package
(CompositeCell)
Silkscreen
Ops
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Project: Prj #:
Company: By: Date:
Note:
SP0042.GED Strategos, Inc.
AffinityChart
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Project: Prj #:
Company: By: Date:
Note:
SP0026.GED Strategos, Inc.
AffinityChart
SilkscreenOperations
Screen Prep02
RollOperations03
PostScreen Ops04
Slit &Sheet05
Intermediate
Storage06
Raw MatlStorage
07
08
01
Finished GoodsStorage
09 Shipping
10 Receiving
Facility Re-Engineering
Cosmos Products QL 11/12/94
2 Communication
3 Pers. Movement
A2
Non-Flow Affinities
11 Artwork
12 Administration
13 Employee Services
O2
O2
O
2
O
2
O
2
I
2
From 11/07 Consensus Meeting
14 Quality Assurance Lab
E2
3
6
10
5319
0
91
IE01
15 Maintenance
O
3
E2
A2
A2
O3
O3
O3
O3
I3
I3
I3
E2
O2
O2
I2
I2
I2 O
2
I
3
I3
O2
E2
O3 O
2
O2
I2
O2
E2
O3
O3
I3
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Projec
t:
Prj#:
Company:
By:
Date:
St r at egos
I nc
Sh:
Of:
SpacePlann
ing
Unit(SPU)
Constraint
Con
straint
Sum
mary
01
02
03
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Pro
ject:
Prj#:
Com
pan
y:
By:
Date:
Sh:
Of:
SPU#
Space
Planning
Unit(SPU)
Constraint
Constraint
Summary
01
02
03
04
FacilityRe-Engineering
IE01
1
1
QL
11/12/94
CosmosProducts
SilkscreenOp
s
ScreenPrep
02 0103
RollOps
04
PostScreen
05
Slit&Sheet
06
IntermediateStge
07
RawMatlStge
08
FGStorage
09
Shipping
10
Receiving
11
Artwork
12
Administration
13
EmployeeServices
14
QualityAssur
ance
00
General
15
Maintenance
16
MainAisles
Site
Utilities
MatlHandlin
g
People
Admin
Aspect
Other
Aesthetics
Fork Trk
Other
Carts
Trk Access
Easy Access
Press Lines
Water
SewerA/C
Fixed Location
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Strategos, Inc. SP0041.GED
Project: Prj #:
Company: By: Date:
Note:
FactorID WghtRate Score
Option #1
Rate Score Rate Score Rate Score Rate Score
Option #2 Option #3 Option #4 Option #5Notes
# Option Description Notes:
Totals
WeightedFactor
Analysis
1
2
3
4
5
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Strategos, Inc. SP0037.GED
Project: Prj #:
Company: By: Date:
Note:
FactorID WghtRate Score
Option #1
Rate Score Rate Score Rate Score Rate Score
Option #2 Option #3 Option #4 Option #5
Notes
# Option Description Notes:
Totals
WeightedFactor
Analysis
1
2
3
4
5
Facility Re-Engineering IE01
Cosmos Products QL 12/12/94
F1 Material Flow
F2 Communication
F3 Teamwork
F3 New Products
F4 Initial CostF5 Direct Oper Cost
F6 Quality
F7 Delivery
8
7
7
2
3
10
9
10
Cellular
Functional
Existing
Judges:
O. W. Holmes
J. Marshall
W. Burger
E. Warren
A
I
A
O
I
E
A
A
32
14
28
2
12
30
36
40
I
O
U
E
e
I
I
O
24
7
0
6
9
20
18
10
U
U
U
E
A
U
U
U
0
0
0
6
12
0
0
0
194 94 18
F. TaylorH. Ford
combined scores
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External Containers
Project: Prj #:
Company: By: Date:
Note:
WorkcellOperations
Plan
External Lot Size
External MaterialHandling
External ProductionControl
Internal Production
Control
Internal Containers
People Balance
Quality Assurance
Supervision
Compensation
Single PieceSmall
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External Containers
Project: Prj #:
C ompany: By: Date:
Note:
WorkcellOperations
Plan
External Lot Size
External MaterialHandling
External Production
Control
Internal ProductionControl
Internal Containers
People Balance
Quality Assurance
Supervision
Compensation
In Out Single Piece Small