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  • 8/6/2019 Lean Forms

    1/12

    Project: Prj #:

    Company: By: Date:

    Note:

    PhysicalInfrastructure

    Checklist

    Strategos, I nc. SP0045.GED

    UtilitiesElectrical:Outdooor SubstationIndoor substations(s)Switchgear RoomMotor Control CenterUninterruptible Power115v, 1-ph230v, 1-ph230v, 3-ph460v, 3-ph460/277v, 3-ph

    Lighting:High Intensity

    Low IntensityNatural Light

    Water/Sewer:Drinking WaterProcess WaterCooling TowerWater Treatment

    Steam:Boiler RoomDistribution System

    Fuel:Fuel StorageFuel Gas PlantOil TanksCoal StorageOther

    Other Compressed Gas:Air CompressorsSurge TanksDistributionOxygen StorageAcetylene StorageOther:

    Cutting Coolant:Central FiltrationChip SeparationChip Conveyors

    HVAC:Space HeatingInfra-Red HeatingAir ConditioningDust CollectionLocal ExhaustGeneral Ventilation

    Other Utilities:VacuumOther:

    Internal TransportAisles:PedestrianPallet TruckFork Truck/Tractor

    Handling Support:Battery ChargingMaintenanceCentral Dispatch

    Built-In Handling:Overhead CranesFreight ElevatorsScaleOther:

    Human ResourcesAdministration:Personnel OfficeEmployment OfficeCredit UnionLibraryTraining Facilities

    Food Service:CafeteriaVending AreaLounge/Break RoomExecutive Dining Room

    Health:Excercise RoomJogging Track

    Safety:Medical CenterDisaster AlarmFire EgressSprinkler ControlsFire StationTornado/Fallout Shelter

    PersonnelToiletsWashrooms/ShowersLocker RoomWater FountainsPublic Telephones

    Employee Parking

    Production OfficesTool RoomTool CribClean RoomCentral MaintenanceArea Maintenance

    Storage:

    Packaging MaterialsLubricant/Cutting OilDiscrepant MaterialIncidentals

    Production

    External TransportRail SidingRail DockTruck TurnaroundTruck DockTruck ParkingTruck ScaleTruck Maintenance

    Truck Access/EgressAuto Access/EgressAuto Parking

    Product Development

    Prototype ShopEngineering LabSpecial Test Labs

    Quality LaboratoriesGage CalibrationFormulation LabsDiscrepant Material

    AdministrationVisitor/ReceptionConference RoomsCustomer ServiceDisplay RoomTraining CenterPhoto/Artwork

    Storage:ArchivesSecure Storage

    Catalogue/DisplayMicrofilmSurplus Furniture & Equipment

    Quality

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    Project: Prj #:

    Company: By: Date:

    Note:

    PhysicalInfrastructure

    Checklist

    Strategos, Inc.SP0023.GED

    UtilitiesElectrical: Outdooor Substation Indoor substations(s) Switchgear Room Motor Control Center Uninterruptible Power 115v, 1-ph 230v, 1-ph 230v, 3-ph 460v, 3-ph 460/277v, 3-ph

    Lighting: High Intensity

    Low Intensity Natural Light

    Water/Sewer: Drinking Water Process Water Cooling Tower Water Treatment

    Steam: Boiler Room Distribution System

    Fuel:

    Fuel Storage Fuel Gas Plant Oil Tanks Coal Storage Other

    Other Compressed Gas: Air Compressors Surge Tanks Distribution Oxygen Storage Acetylene Storage Other:

    Cutting Coolant: Central Filtration

    Chip Separation Chip Conveyors

    HVAC: Space Heating Infra-Red Heating Air Conditioning Dust Collection Local Exhaust General Ventilation

    Other Utilities: Vacuum Other:

    Internal TransportAisles: Pedestrian Pallet Truck Fork Truck/Tractor

    Handling Support: Battery Charging Maintenance Central Dispatch

    Built-In Handling: Overhead Cranes Freight Elevators Scale Other:

    Human ResourcesAdministration: Personnel Office Employment Office Credit Union Library Training Facilities

    Food Service: Cafeteria Vending Area Lounge/Break Room Executive Dining Room

    Health: Excercise Room

    Jogging Track

    Safety: Medical Center Disaster Alarm Fire Egress Sprinkler Controls Fire Station Tornado/Fallout Shelter

    Personnel Toilets Washrooms/Showers Locker Room Water Fountains Public Telephones Employee Parking

    Production Offices Tool Room Tool Crib Clean Room Central Maintenance

    Storage: Packaging Materials Lubricant/Cutting Oil

    Discrepant Material Incidentals

    Production

    E x t e r n a l T r a n s p o r t Rail Siding Rail Dock Truck Turnaround Truck Dock Truck Parking Truck Scale Truck Maintenance Truck Access/Egress Auto Access/Egress

    Auto Parking

    Product Development

    Prototype Shop Engineering Lab Special Test Labs

    Quality Laboratories Gage Calibration Formulation Labs Discrepant Material

    Quality

    Administration Visitor/Reception Conference Rooms Customer Service Display Room Training Center Photo/Artwork

    Storage: Archives Secure Storage Catalogue/Display

    Microfilm Surplus Furniture & Equipment

    Facility Re-Engineering IE01

    QLCosmos Products

    Combine

    Warehouse

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    Projec

    t:

    Prj#:

    Company

    :

    By:

    Date:

    St rat egos

    I nc

    SP0040GED

    Sh:

    Of:

    Space

    Planning

    UnitDe

    finition

    Nam

    e

    Inclu

    sion

    s

    Ex

    clu

    sion

    s

    Source

    Approvals:

    Codes

    R&D

    Strategy

    Infra

    GT

    OrgChart

    Process

    Existing

    Notes

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    Pro

    ject:

    Prj#:

    Com

    pan

    y:

    B

    y:

    Date:

    SP0017GED

    Sh:

    Of:

    SpacePlannin

    g

    UnitDefinition

    CellN

    am

    e

    Inclu

    sion

    s

    Ex

    clu

    sio

    ns

    Sourc

    e

    Approvals:

    Codes

    R&D

    Strategy

    Infra

    GT

    OrgChart

    Process

    Existing

    Notes

    FacilityRe-Engineering

    CosmosProducts

    1

    2

    QL

    11/10

    IE01

    Silkscreen

    Operations

    Silkscreen

    Drying

    Baking&Humidify

    ScreenPrep

    Post-Screen

    Ops

    ScreenPrep

    Silkscreen

    Production

    Prep

    Storage

    Roll

    Operations

    (CompositeC

    ell)

    Post

    ScreenOps

    Slit&

    Sheet

    Intermediate

    Storage

    RawMatl

    Storage

    Finished

    Goods

    Storage

    RollSlitting

    SheetCutting

    Intermediate

    Stge

    WIPFor

    Commercial

    &RollOps

    RollFinished

    Storage

    CommlFinishe

    d

    Storage

    Roll&Commercial

    RawMatls

    1

    1)A/C&Semi

    CleanEnvironment

    A.Jackson11/11/94

    C.Hacker1

    1/12/94

    G.Washington11/12

    2)GTWorkcellsinthisarea

    definedatleve

    l05

    22

    GTCellsFor

    Post-ScreenOps

    GTcellsforroll

    slit&package

    (CompositeCell)

    Silkscreen

    Ops

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    Project: Prj #:

    Company: By: Date:

    Note:

    SP0042.GED Strategos, Inc.

    AffinityChart

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    Project: Prj #:

    Company: By: Date:

    Note:

    SP0026.GED Strategos, Inc.

    AffinityChart

    SilkscreenOperations

    Screen Prep02

    RollOperations03

    PostScreen Ops04

    Slit &Sheet05

    Intermediate

    Storage06

    Raw MatlStorage

    07

    08

    01

    Finished GoodsStorage

    09 Shipping

    10 Receiving

    Facility Re-Engineering

    Cosmos Products QL 11/12/94

    2 Communication

    3 Pers. Movement

    A2

    Non-Flow Affinities

    11 Artwork

    12 Administration

    13 Employee Services

    O2

    O2

    O

    2

    O

    2

    O

    2

    I

    2

    From 11/07 Consensus Meeting

    14 Quality Assurance Lab

    E2

    3

    6

    10

    5319

    0

    91

    IE01

    15 Maintenance

    O

    3

    E2

    A2

    A2

    O3

    O3

    O3

    O3

    I3

    I3

    I3

    E2

    O2

    O2

    I2

    I2

    I2 O

    2

    I

    3

    I3

    O2

    E2

    O3 O

    2

    O2

    I2

    O2

    E2

    O3

    O3

    I3

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    Projec

    t:

    Prj#:

    Company:

    By:

    Date:

    St r at egos

    I nc

    Sh:

    Of:

    SpacePlann

    ing

    Unit(SPU)

    Constraint

    Con

    straint

    Sum

    mary

    01

    02

    03

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    Pro

    ject:

    Prj#:

    Com

    pan

    y:

    By:

    Date:

    Sh:

    Of:

    SPU#

    Space

    Planning

    Unit(SPU)

    Constraint

    Constraint

    Summary

    01

    02

    03

    04

    FacilityRe-Engineering

    IE01

    1

    1

    QL

    11/12/94

    CosmosProducts

    SilkscreenOp

    s

    ScreenPrep

    02 0103

    RollOps

    04

    PostScreen

    05

    Slit&Sheet

    06

    IntermediateStge

    07

    RawMatlStge

    08

    FGStorage

    09

    Shipping

    10

    Receiving

    11

    Artwork

    12

    Administration

    13

    EmployeeServices

    14

    QualityAssur

    ance

    00

    General

    15

    Maintenance

    16

    MainAisles

    Site

    Utilities

    MatlHandlin

    g

    People

    Admin

    Aspect

    Other

    Aesthetics

    Fork Trk

    Other

    Carts

    Trk Access

    Easy Access

    Press Lines

    Water

    SewerA/C

    Fixed Location

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    Strategos, Inc. SP0041.GED

    Project: Prj #:

    Company: By: Date:

    Note:

    FactorID WghtRate Score

    Option #1

    Rate Score Rate Score Rate Score Rate Score

    Option #2 Option #3 Option #4 Option #5Notes

    # Option Description Notes:

    Totals

    WeightedFactor

    Analysis

    1

    2

    3

    4

    5

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    Strategos, Inc. SP0037.GED

    Project: Prj #:

    Company: By: Date:

    Note:

    FactorID WghtRate Score

    Option #1

    Rate Score Rate Score Rate Score Rate Score

    Option #2 Option #3 Option #4 Option #5

    Notes

    # Option Description Notes:

    Totals

    WeightedFactor

    Analysis

    1

    2

    3

    4

    5

    Facility Re-Engineering IE01

    Cosmos Products QL 12/12/94

    F1 Material Flow

    F2 Communication

    F3 Teamwork

    F3 New Products

    F4 Initial CostF5 Direct Oper Cost

    F6 Quality

    F7 Delivery

    8

    7

    7

    2

    3

    10

    9

    10

    Cellular

    Functional

    Existing

    Judges:

    O. W. Holmes

    J. Marshall

    W. Burger

    E. Warren

    A

    I

    A

    O

    I

    E

    A

    A

    32

    14

    28

    2

    12

    30

    36

    40

    I

    O

    U

    E

    e

    I

    I

    O

    24

    7

    0

    6

    9

    20

    18

    10

    U

    U

    U

    E

    A

    U

    U

    U

    0

    0

    0

    6

    12

    0

    0

    0

    194 94 18

    F. TaylorH. Ford

    combined scores

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    External Containers

    Project: Prj #:

    Company: By: Date:

    Note:

    WorkcellOperations

    Plan

    External Lot Size

    External MaterialHandling

    External ProductionControl

    Internal Production

    Control

    Internal Containers

    People Balance

    Quality Assurance

    Supervision

    Compensation

    Single PieceSmall

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    External Containers

    Project: Prj #:

    C ompany: By: Date:

    Note:

    WorkcellOperations

    Plan

    External Lot Size

    External MaterialHandling

    External Production

    Control

    Internal ProductionControl

    Internal Containers

    People Balance

    Quality Assurance

    Supervision

    Compensation

    In Out Single Piece Small