leak detection ref

8/12/2019 Leak Detection Ref

1/62

HELISYSTEM

4.007.0.047

LEAK DETECTION SYSTEM

USER MANUAL

V.1.0

rev: 8.014.0.047


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GALILEO TP

PROCESS EQUIPMENTVia di Castelpulci, 17/M-17/H51! Sca"dicci - #I - IT$%&

'$%I%EO TPPROCESS EQUIPMENT

M(d) %*S+ CES)N) 715 *ate -11-1V(lta.e+ V p0 " 5/2 H3Cu44e"t+ 2 $, 5 66ei.0t .

Suppl P4essu4e He+ PaMa8 P4essu4e N+ 1 Pa$i4 P4essu4e+ 2-! Pa

Via di Castelpulci 17/M-17/H - 51! Sca"dicci 9#I: IT$%&

____________________________________________________________

Manual 8.014.0.047

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INDEX

SECTION 1 INTRODUCTION

SECTION 2 PLANT DESCRIPTIONS

SECTION 3 TEST CYCLE DESCRIPTIONS

SECTION 4 PLANT TECHNICAL SPECIFICATIONS

4.1 ANALYSIS SPECIFICATIONS

4.2 AUTOMATIC CYCLE SPECIFICATIONS

4.3 STRUCTURAL PERFORMANCES

4.3.1 TEST CHAMBER

4.3.2 OPENCLOSE CHAMBER SYSTEM

4.4 !ENERAL PERFORMANCES

SECTION 5 MAINTENANCE AND INSTALLATION

".1 STORIN! AN# HAN#LIN!

".2 SPECIFICATIONS PLANTS TRANSPORT

".3 INSTALLATION

".4 INSTALLATION OF ELECTRICAL SUPPLY

"." CONNECTION #ISCHAR!E $ACUUM PUMP

".% CONNECTION TECHNICAL !AS

SECTION 6 TECHNICAL FEATURES

SECTION 7 OPERATIVE INSTRUCTIONS

7.1 STARTIN! OF THE PLANT

7.2 CYCLE SELECTION

7.3 CHAN!E OF THRESHOL# $ALUE AN# INSTRUMENT

CALIBRATION

7.4 LUMINOUS COLUMNS

7." INSTRUCTIONS FOR AUTOMATIC START CYCLE

SECTION 8 DESCRIPTIONS OF ELECTROMECHANICAL COMPONETS

8.1 BEFORE S&ITCH ON THE PLANT

8.2 PLANT PUSHBUTTON

8.3 CHAMBER TEST LI!HT PUSHBUTTON AN# SI!NALS

SECTION 9 USER INTERFACE DESCRIPTION

'.1 INTRO#UCTION

'.2 MAIN MENU

'.3 AUTOMATIC CYCLE

'.4 MANUAL CYCLE

____________________________________________________________

Manual 8.014.0.047

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'." PLANT CALIBRATION

'.% PARAMETERS

'.7 ARCHI$ES

'.7.1 MO#ELS

'.7.2 USERS

'.7.3 TEST FOR #ATA'.7.4 TEST FOR MO#ELS

'.7." ALL TESTS

'.7.% SA$E TESTS

'.8 E(IT FROM THE PRO!RAMM

'.' CHAN!E PASS&OR#

'.10 SNIFFER CYCLE

SECTION 10 MAINTENANCE

10.1 #AILY10.2 MONTHLY

10.3 E$ERY SI( MONTH PERIO#

10.4 ANNUAL

10." E$ERY 2.000)%.000)10.000 HOURS

10.% E$ERY 3 YEARS

SECTION 11 FAILURE ANALISYS

SECTION 12 ALARM ANALISYS

SECTION 13 SPARE PARTS

SECTION 14 LAY-OUT !" DIA#RAM

____________________________________________________________

Manual 8.014.0.047

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SECTION 1: INTRODUCTION

T*+ ,lan- Leak Detection System/ na+ n -*+ 5ll56n ,a+LDS9 all56 -5 a:+ H+lu -+-

5n a l5- 5 ;5,5n+n- + ?9 6-* -*+ 5al -5 +-+;- an +au


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T*+ ;5,5n+n- ,)$%+! .

+') ")/$*()" )*+!/;

____________________________________________________________

Manual 8.014.0.047

!

%


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SECTION 2: PLANT DESCRIPTION

T*+ ,lan- anua;-u


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SECTION 3: TEST CYCLE DESCRIPTION

T*+ -+- ;;l+ ;an @+ +;


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T*+ 5-6a+l5,+ @ !ALILEO TP 5n -*+ @a 5 56n

+,+


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SECTION 4: PLANT TECHNICAL SPECIFICATIONS

4.1 ANALYSIS SPECIFICATIONS

P!+ S)!/(+= 1E)" @a


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U/)" M+)* S-anl+ -ll AISI 304= 6-* TI! 5l+


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SECTION 5: MAINTENANCE AND INSTALLATION

5.1 STORING AND HANDLING

T*+


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5.3 INSTALLATION

Onl 65


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N56 - ,5@l+ -5 6-;* 5n -*+ ,lan- @


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;*aa;uu ,u, a


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SECTION 6 : TECHNICAL FEATURES

C!!)$+! + +') +)/+)" %!+ 2 .>+%*! .* $'&()* B+' &!% $%)*/ *

++$/ )*/!) + =%;

N; !$&) !)/ / !

*)//%*)

4

T=)/ . %/() /)/ N+ !.&&()< !)*+ / * &>+%*)/ !+ )>/,)

/ H)< N2< *; T') /)/ &%/+ &*),)* () !+

$!")!/! + +') *)//%*)/ !" +)&)*+%*)/ . %/);

P*)//%*) &> !$&) !)/ 1 5000 ?P

M> )*** *)//*) &)/%*) 2


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SECTION 7: OPERATIVE INSTRUCTIONS

7.1 STARTING OF THE PLANTS

Man ,56+< ;5nn+;-+ -5 an 6-;* 6-* 55< l5;: ,la;+ n -*+


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Fu


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Fu


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Fu


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Fu


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Fu


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6a


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HELIUM #ISCHAR!E#


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SECTION : DESCRIPTIONS OF ELECTROMECHANICAL

COMPONENTS

8.1 BEFORE SWITCH ON THE PLANT

B+5+ >5l-a+ -5 -*+ ,lan- @+ u


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8.3 CHAMBER TEST LIGHT PUSHBUTTON AND SIGNALS

T*+ 5,+


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SECTION !: USER INTERFACE DESCRIPTION

REMAR?S

T*+ 5-6a


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l5n+


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FI! '.1 au-5a-; ;;l+ ;


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HELIUM CONCENTRATION $alu+ 5 *+lu ;5n;+n-


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5n-5< 6ll a,,+a< -*+ l- 5 -*+ +-n

5+l. ".89

T*+ u+


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FI! '.4.1 anual ;;l+ ;


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T*+ 5-6a


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$ALUE L+a: >alu+ a


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? R+al l+a: R+a l+a: Ba;:alu+ ;5


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F. '.".2 ;al@


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T*+ a-a -5 n-


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H+


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n;a-+= an ala


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MINIMUM SI!NALRATIO NOISE S+- ,5n- 5< -*+ ala


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9.7 A!"#$%&'

Pu*n -*+ ARCHI$ES MANA!EMENT/ @u--5n + n -*+ a-a@a+ -*+ -+.

____________________________________________________________

Manual 8.014.0.047

41


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OR#ER O


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n-


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au-5a-;all ;l5+ -*+ >al>+ 5 *+lu

;*a


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REMAR?

#u


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!.7.5 ALL TEST

Pu*n -*+ @u--5n ALL/


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H+


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!.7.6 SAVE THE TEST

Pu*n -*+ SA$E/ @u--5n


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9.8 E(IT OF THE PROGRAM

Pu*n -*+ E(IT/ @u--5n


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#i.);)1)1+ s"i


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SECTION 1": MAINTENANCE

1).1 DAILY MANTENANCE

C*+;: -*+


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C*an+


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SECTION 11: FAILURE ANALYSIS

FAILURE OR ANOMALY POSSILE CAUSE

T') &! /B+$' ")/!+ /B+$' ! S6-;* S1 @*= $&!)!+

24V"$G

Cu-)5u- FU3 n-+


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P!+ ! /+ $=$) In-+


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SECTION 12: ALARM ANALYSIS

#u


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T%*( %& *&

ID14

T*+ -u+ l5+ -*+

REA#Y ;5n-5n

Tu


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*&

ID36

>a;uu n -*+ au ,5+

-+ +n+ n -*+ ,aalu+ 5 -


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INFORMATION MEANIN# ACTION

P%/' AC? (%++! A-+< -*+ n+a->+ -+- Pu* AC @lu+9 5< 5,+n -*+

;*a@+< an unl5;:+ -*+

;5,5n+n- a;uu >al>+;5un-+< an-+nan;+ a;uu>al>+ an +


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SECTION 13: SPARE PARTS

DESCRIPTIONS #ALILEO TP CODE

P+ 32 24 > ".00".0.004

El+;-al>+ 22 ** ,


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SECTION 14: LAY#OUT $%& DIAGRAM

$a;uu la)5u- ) 7.001.0.1%8

P+ la)5u- + 2 ) 7.002.0.2""

El+;-

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