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LC, LCD 115 Installation and operating instructions GRUNDFOS INSTRUCTIONS

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Page 1: LC, LCD 115net.grundfos.com/Appl/ccmsservices/public/literature/...Example LC 115. 230. 1. 12. DOL LC: LCD: one-pump controller two-pump controller 115: type designation Phase voltage

LC, LCD 115Installation and operating instructions

GRUNDFOS INSTRUCTIONS

Page 2: LC, LCD 115net.grundfos.com/Appl/ccmsservices/public/literature/...Example LC 115. 230. 1. 12. DOL LC: LCD: one-pump controller two-pump controller 115: type designation Phase voltage

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English (GB) Installation and operating instructions

Original installation and operating instructions.

CONTENTSPage

1. Symbols used in this document

2. IntroductionYou can find these instructions in other languages by using the QR code or link below.

grundfos.com/LCLCD115-manual

2.1 Product description

The LC, LCD 115 controller is designed for the control of one or two pumps in wastewater and drainage systems.

It automatically starts/stops pumps and generates alarms based on signals from an analog level sensor in the pump pit.

The controller can be set to three modes:

• starting unit

• starting unit with alternation

• level converter.

2.2 Features

• Control of one or two pumps based on analog level measurement

• indication of liquid level

• alarm indications:

– high liquid level via level sensor

– high liquid level via float switch (optional)

– overload (via motor protection relay)

– overtemperature (via PTC resistance or thermal switch in motor)

• buzzer alarm (optional)

• automatic alarm resetting

• automatic restarting after stop due to overtemperature.

2.3 Identification

The controller type, voltage variant, etc. are stated on the nameplate on the side of the controller cabinet.

2.4 Requirements

Level sensor

Type: 2-wire screened cable.

Output signal: 4-20 mA.

Sensor supply: 24 VDC (+ 5/- 15 %).

Maximum cable length: 30 m.

Pit

The liquid level of the pit must not exceed 10 m, which is the maximum capacity of the sensor.

1. Symbols used in this document 2

2. Introduction 22.1 Product description 22.2 Features 22.3 Identification 22.4 Requirements 2

3. Product overview 33.1 Controller cabinet 33.2 Terminal block 3

4. Installation 44.1 Location 44.2 Mounting the cabinet 44.3 Connecting the cabinet 4

5. Choosing the mode 65.1 Starting unit 65.2 Starting unit with alternation (LCD only) 65.3 Level converter 6

6. Reading the display 6

7. Configuring the controller 6

8. Maintenance 8

9. Technical data 8

10. Fault finding 9

11. Disposal 9

Warning

Prior to installation, read these installation and operating instructions. Installation and operation must comply with local regulations and accepted codes of good practice.

Warning

If these safety instructions are not observed, it may result in personal injury.

Warning

If these instructions are not observed, it may lead to electric shock with consequent risk of serious personal injury or death.

Warning

These instructions must be observed for explosion-proof pumps. We recommend that you also follow these instructions for standard pumps.

Caution If these safety instructions are not observed, it may result in malfunction or damage to the equipment.

NoteNotes or instructions that make the job easier and ensure safe operation.

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Example LC 115. 230. 1. 12. DOL

LC:LCD:

one-pump controllertwo-pump controller

115: type designation

Phase voltage [V]

1:3:

single-phasethree-phase

Maximum operating current per pump [A]

DOL:SS:40:40/150:

direct on linesoft starterrun capacitorrun and starting capacitor

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3. Product overview

3.1 Controller cabinet

Fig. 1 Internal construction of the LCD 115, 12-23A, DOL

3.2 Terminal block

Fig. 2 Terminal block for sensor and alarm devices (LCD)

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Pos. Description

1 CU 215 module

2 Terminal block for sensor and alarm devices. See fig. 2.

3 High-level relay

4 Contactor

5 Overload relay. Only DOL.

6 Terminal block for power supply

7Fuse holders for control circuit fuses (1 to 3 depending on current/voltage variant)

8 Isolation transformer

9 Earth bar

10 Cable glands

11 Holes for mounting screws

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3

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Pos. Description

1-2-3 Output for external high-level alarm device (NO-NC)

T11-T21 Input for motor PTC resistance/thermal switch

T12-T22Input for second motor PTC resistance/thermal switch. Only LCD.

lo-UbInput for analog level sensor. Ub delivers a 24 VDC voltage to the CU 215.

4-5Output for external overtemperature alarm device (NO)

41-42 Input for high-level float switch (optional)

T11

T21

T22

T12

Ub 5

Io 4

4241

32

1

3

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4. Installation

The installation must be carried out by authorised staff in accordance with local regulations.

4.1 Location

The controller can be installed at ambient temperatures from -20 to 50 °C.

When installed outdoors, the controller must be placed in a protective shed or cupboard. It must not be exposed to direct sunlight.

The maximum length of the sensor cable is 30 m.

4.2 Mounting the cabinet

1. Remove the transport protectors, if any, from inside the cabinet.

2. Mount the cabinet on a plane wall with screws through the mounting holes. See fig. 1.

4.3 Connecting the cabinet

Connect the following devices to the controller:

• Level sensor. See fig. 3.

• Power supply. See fig. 4.

• Pump(s). See fig. 4.

Optional:

• Overtemperature protection. See fig. 3.

• High-level float switch. See fig. 3.

• External high-level alarm device. See fig. 3.

• External overtemperature alarm device. See fig. 3.

See also the wiring diagram delivered with the product.

Fig. 3 Connecting sensor and alarm devices

Warning

Before starting any work on pumps used to pump liquids which could be constituted as being hazardous to health, thorough cleaning/venting of pumps, pits, etc. must be carried out according to local regulations.

Warning

Before making any connections in the controller or work on pumps, pits, etc., switch off the power supply. Make sure that it cannot be accidentally switched on.

Warning

In potentially explosive areas, the float switch, if any, must be connected via an Ex-barrier, e.g. Grundfos LC-Ex4 Zener barrier (No. 96440300).

Use only float switches approved for use in potentially explosive areas.

Install the controller and the Ex-barrier outside the potentially explosive area.

NoteThe cable glands must point downwards. Fit additional cable glands to the base of the cabinet, if necessary.

Caution Make sure that a 250 mA backup fuse is installed in the fuse holder. See pos. 6 in fig. 1.

NoteConnect the screen of the conductor from the level sensor via a metal bracket to the earthed metal backplate of the cabinet.

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M1 M2

3 - NC T21

2 - NO T11

T22

T12

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4

Ub

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41

1 - COM

4-20 mA

PE

LN LN

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The following diagrams show how to connect motors and power supply to the DOL and SS versions. For other versions, please refer to the wiring diagram delivered with the product.

Fig. 4 Connecting motor and power supply for DOL and SS versions

DOL, single-phase DOL, three-phase

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SS, single-phase SS, three-phase

TM

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PE

1U2 1N2 2U2 2N2

U1

N1

L N PE

T12 T22T11 T21

1~

NL3L1 L2

T12 T22T11 T21

3~

PE

PE

W1

V1

U1

N1

1U2 1V2 1W2 2U2 2V2 2W2

PE

T12 T22T11 T21

1~

L N PE

1U2 1N2 2U2 2N2

U1

N1

1U2 1V2 1W2 2U2 2V22W2

W1

V1

U1

N1

L3 NL1 L2

T12 T22T11 T21

3~

PE

PE

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5. Choosing the modeThe controller can be set to three modes:

– starting unit

– starting unit with alternation

– level converter.

In an application with pumps, we recommend that you use a starting unit or starting unit with alternation.

5.1 Starting unit

The controller converts the analog signal from the level sensor into digital signals. This enables start/stop of the pump at two setpoints and activation of high-level alarm.

This is the usual setting for a pit with heavy and random flow intake.

5.2 Starting unit with alternation (LCD only)

The controller enables start/stop of the two pumps alternately. This mode is ideal for a pit with slow water intake.

5.3 Level converter

The same setpoint is used for start and stop. We do not recommend this mode in an application with pumps.

6. Reading the display

Fig. 5 Display of the CU 215

When the controller is connected to the power supply and properly connected to the level sensor, the CU 215 module shows the liquid level.

If the level sensor is not properly connected, the display will show "---".

The four orange light diodes correspond to four configurable relay outputs: S1, S2, S3 and S4. Each of them corresponds to a liquid level. See table below.

7. Configuring the controllerThe following parameters can be set:

• Mode:

– starting unit

– starting unit with alternation

– level converter.

• Range of the level sensor (liquid level in metres corresponding to 20 mA).

• Setpoints S1, S2, S3 and S4.

1. Scroll through the parameters using the up and down buttons on the display.

2. To change a parameter, press [ ● ] for eight seconds. The first digit flashes and can be changed.

3. Press the button again to select the next digit.

4. When you have selected the last digit, press the button again.

The display will cease to flash, and the parameter has been changed.

Reactions if none of the buttons are pressed for eight seconds:

• When scrolling through the parameters:The display reverts to its original state, and the diodes revert to the normal displaying of the liquid level.

• When changing a parameter:The parameter is set to the actual value shown in the display, and the display ceases to flash.

Setting the mode

Setting the range

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LED Colour Description

GreenThe CU 215 is functioning normally.

OrangeOutput S4 is activated. The level is higher than setpoint S4.

OrangeOutput S3 is activated. The level is higher than setpoint S3.

OrangeOutput S2 is activated. The level is higher than setpoint S2.

OrangeOutput S1 is activated. The level is higher than setpoint S1.

LED Indicator Description

All LEDs on.

LvL: Level converter.

StA: Starting unit.

S.t.A.: Starting unit with alternation of pump 1 and 2. Only LCD.

LED Description

LED 1 and 2 on.

Range of the level sensor (liquid level in metres corresponding to 20 mA).Max. 10 m.

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Setting the setpoints

Starting unit

LED Indicator Description

LED 1 on.S1: Start level of pump 1.Must be ≤ S2.

LED 1 flashing.

S1: Stop level of pump 1.Must be ≤ S1.

LED 2 on.S2: Start level of pump 2.Must be ≤ S3.Only LCD.

LED 2 flashing.

S2: Stop level of pump 2.Must be ≤ S2.Only LCD.

LED 3 on.S3: High-level alarm 1.Must be ≤ S4.

LED 4 on. S4: High-level alarm 2.

NoteIn starting unit mode, we recommend that you set the stop level below the start level. It will prevent frequent starts/stops of the pump.

Note

If you attempt to change a parameter to an invalid value, for example 99.0 in the level sensor range, the parameter reverts to its original value when the display ceases to flash.

Level converter

LED Indicator Description

LED 1 on.S1: Start and stop level of pump 1.Must be ≤ S2.

LED 2 on.S2: Start and stop level of pump 2.Must be ≤ S3.Only LCD.

LED 3 on.S3: High-level alarm 1.Must be ≤ S4.

LED 4 on. S4: High-level alarm 2.

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8. Maintenance

We recommend that you carry out minor checks of the controller, pump pits, tanks, pumps, etc. at regular intervals.

These checks must be carried out by authorised staff.

• Check the gaskets of the cable glands and on the front of the cabinet.

• Check for possible deposits/sludge build-up in the pump pit/tank. Sludge may settle in areas with almost stagnant liquid.

• Check for possible blockage on the inlet side of the pump. A blockage will typically be a large solid object.

• If the controller has been installed in a particularly aggressive environment, we recommend that you check the motor protection contacts in order to identify possible chemical attack resulting in corrosion. In typical installations, the motor protection contacts will work for several years and do not require any inspection.

9. Technical data

Voltage variants, rated voltages

• 1 x 230 V.

• 3 x 230/400 V.

Voltage tolerances

- 15 %/+ 10 % of rated voltage.

See also installation and operating instructions for the pump in question.

Mains frequency

50/60 Hz.

See also installation and operating instructions for the pump in question.

Supply system earthing

For TN systems and TT systems.

Short-circuit protection of power supply

Depending on variant. See nameplate.

Ambient temperature

• During operation: -20 - 50 °C (must not be exposed to direct sunlight).

• In stock: -30 - 60 °C.

Enclosure class

IP65.

EMC (electromagnetic compatibility)

According to EN 61 000-6-2 and EN 61 000-6-3.

Material

ABS (acrylonitrile butadiene styrene).

Weight

Depending on variant. See nameplate.

Dimensions including cable glands

• LC, LCD 115 1-23A DOL: 410 x 280 x 150 mm.

• LC, LCD 115 9.2-25A SS: 410 x 280 x 150 mm.

• LC 115 14-43A SS: 600 x 280 x 195 mm.

• LCD 115 14-43A SS: 600 x 500 x 210 mm.

• LC, LCD 115 12A 40: 600 x 280 x 150 mm.

• LC, LCD 115 12A 40/150: 600 x 280 x 150 mm.

Outputs for alarm devices

Max. 230 VAC / max. 2 A / min. 10 mA / AC1.

Accuracy of sensor/controller

• ± 0.3 % of range, ± 1 digit.

Warning

Before starting any work on pumps used to pump liquids which could be constituted as being hazardous to health, thorough cleaning/venting of pumps, pits, etc. must be carried out according to local regulations.

Warning

Before making any connections in the controller or work on pumps, pits, etc., switch off the power supply. Make sure that it cannot be accidentally switched on.

Note

The above list is not complete. The controller may be installed in systems, installations and/or environments which require thorough and regular maintenance.

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10. Fault finding

See also installation and operating instructions for the pump in question.

11. DisposalThis product or parts of it must be disposed of in an environmentally sound way:

1. Use the public or private waste collection service.

2. If this is not possible, contact the nearest Grundfos company or service workshop.

Subject to alterations.

Warning

Before starting any work on pumps used to pump liquids which could be constituted as being hazardous to health, thorough cleaning/venting of pumps, pits, etc. must be carried out according to local regulations.

Warning

Before making any connections in the controller or work on pumps, pits, etc., switch off the power supply. Make sure that it cannot be accidentally switched on.

Fault Cause Remedy

1. The pump does not run even though the liquid level is higher than the start level of the pump.

a) No power supply. None of the indicator lights are on.

Switch on the power supply.

b) Control circuit fuses are blown. Check and eliminate the cause. Replace the control circuit fuses. See pos. 6 in fig. 1.

c) The motor protection relay has cut out the pump.

Check the pump/pit.

d) The PTC resistance/thermal switch has cut out the pump.

Allow the pump to cool. The pump will restart automatically according the signal from the level sensor.e) An external alarm device, if any, is activated.

f) The control circuit for the motor protection relay has been broken or fails.

Check the control circuit.

g) Motor/supply cable is defective. Check motor and cable.

h) The level sensor is defective. Check level sensor and cable.

i) The CU 215 module is defective. Replace the module.

2. The pump is starting/stopping too frequently.

a) The level sensor is defective. Check level sensor and cable.

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ArgentinaBombas GRUNDFOS de Argentina S.A.Ruta Panamericana km. 37.500 Centro Industrial Garin1619 Garín Pcia. de B.A.Phone: +54-3327 414 444Telefax: +54-3327 45 3190

AustraliaGRUNDFOS Pumps Pty. Ltd. P.O. Box 2040 Regency Park South Australia 5942 Phone: +61-8-8461-4611 Telefax: +61-8-8340 0155

AustriaGRUNDFOS Pumpen Vertrieb Ges.m.b.H.Grundfosstraße 2 A-5082 Grödig/Salzburg Tel.: +43-6246-883-0 Telefax: +43-6246-883-30

BelgiumN.V. GRUNDFOS Bellux S.A. Boomsesteenweg 81-83 B-2630 Aartselaar Tél.: +32-3-870 7300 Télécopie: +32-3-870 7301

BelarusПредставительство ГРУНДФОС в Минске220125, Минскул. Шафарнянская, 11, оф. 56, БЦ «Порт»Тел.: +7 (375 17) 286 39 72/73Факс: +7 (375 17) 286 39 71E-mail: [email protected]

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BrazilBOMBAS GRUNDFOS DO BRASILAv. Humberto de Alencar Castelo Branco, 630CEP 09850 - 300São Bernardo do Campo - SPPhone: +55-11 4393 5533Telefax: +55-11 4343 5015

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CanadaGRUNDFOS Canada Inc. 2941 Brighton Road Oakville, Ontario L6H 6C9 Phone: +1-905 829 9533 Telefax: +1-905 829 9512

ChinaGRUNDFOS Pumps (Shanghai) Co. Ltd.10F The Hub, No. 33 Suhong RoadMinhang DistrictShanghai 201106PRCPhone: +86 21 612 252 22Telefax: +86 21 612 253 33

CroatiaGRUNDFOS CROATIA d.o.o.Buzinski prilaz 38, BuzinHR-10010 ZagrebPhone: +385 1 6595 400 Telefax: +385 1 6595 499www.hr.grundfos.com

Czech RepublicGRUNDFOS s.r.o.Čajkovského 21779 00 OlomoucPhone: +420-585-716 111Telefax: +420-585-716 299

DenmarkGRUNDFOS DK A/S Martin Bachs Vej 3 DK-8850 Bjerringbro Tlf.: +45-87 50 50 50 Telefax: +45-87 50 51 51 E-mail: [email protected]/DK

EstoniaGRUNDFOS Pumps Eesti OÜPeterburi tee 92G11415 TallinnTel: + 372 606 1690Fax: + 372 606 1691

FinlandOY GRUNDFOS Pumput AB Trukkikuja 1 FI-01360 Vantaa Phone: +358-(0) 207 889 500Telefax: +358-(0) 207 889 550

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GreeceGRUNDFOS Hellas A.E.B.E. 20th km. Athinon-Markopoulou Av. P.O. Box 71 GR-19002 Peania Phone: +0030-210-66 83 400 Telefax: +0030-210-66 46 273

Hong KongGRUNDFOS Pumps (Hong Kong) Ltd. Unit 1, Ground floor Siu Wai Industrial Centre 29-33 Wing Hong Street & 68 King Lam Street, Cheung Sha Wan Kowloon Phone: +852-27861706 / 27861741 Telefax: +852-27858664

HungaryGRUNDFOS Hungária Kft.Park u. 8H-2045 Törökbálint, Phone: +36-23 511 110Telefax: +36-23 511 111

IndiaGRUNDFOS Pumps India Private Limited118 Old Mahabalipuram RoadThoraipakkamChennai 600 096Phone: +91-44 2496 6800

IndonesiaPT. GRUNDFOS POMPAGraha Intirub Lt. 2 & 3Jln. Cililitan Besar No.454. Makasar, Jakarta TimurID-Jakarta 13650Phone: +62 21-469-51900Telefax: +62 21-460 6910 / 460 6901

IrelandGRUNDFOS (Ireland) Ltd. Unit A, Merrywell Business ParkBallymount Road LowerDublin 12 Phone: +353-1-4089 800 Telefax: +353-1-4089 830

ItalyGRUNDFOS Pompe Italia S.r.l. Via Gran Sasso 4I-20060 Truccazzano (Milano)Tel.: +39-02-95838112 Telefax: +39-02-95309290 / 95838461

JapanGRUNDFOS Pumps K.K.Gotanda Metalion Bldg., 5F, 5-21-15, Higashi-gotandaShiagawa-ku, Tokyo141-0022 JapanPhone: +81 35 448 1391Telefax: +81 35 448 9619

KoreaGRUNDFOS Pumps Korea Ltd.6th Floor, Aju Building 679-5Yeoksam-dong, Kangnam-ku, 135-916Seoul, KoreaPhone: +82-2-5317 600Telefax: +82-2-5633 725

LatviaSIA GRUNDFOS Pumps Latvia Deglava biznesa centrsAugusta Deglava ielā 60, LV-1035, Rīga,Tālr.: + 371 714 9640, 7 149 641Fakss: + 371 914 9646

LithuaniaGRUNDFOS Pumps UABSmolensko g. 6LT-03201 VilniusTel: + 370 52 395 430Fax: + 370 52 395 431

MalaysiaGRUNDFOS Pumps Sdn. Bhd.7 Jalan Peguam U1/25Glenmarie Industrial Park40150 Shah AlamSelangor Phone: +60-3-5569 2922Telefax: +60-3-5569 2866

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NetherlandsGRUNDFOS NetherlandsVeluwezoom 351326 AE AlmerePostbus 220151302 CA ALMERE Tel.: +31-88-478 6336 Telefax: +31-88-478 6332E-mail: [email protected]

New ZealandGRUNDFOS Pumps NZ Ltd.17 Beatrice Tinsley CrescentNorth Harbour Industrial EstateAlbany, AucklandPhone: +64-9-415 3240Telefax: +64-9-415 3250

NorwayGRUNDFOS Pumper A/S Strømsveien 344 Postboks 235, Leirdal N-1011 Oslo Tlf.: +47-22 90 47 00 Telefax: +47-22 32 21 50

PolandGRUNDFOS Pompy Sp. z o.o.ul. Klonowa 23Baranowo k. PoznaniaPL-62-081 PrzeźmierowoTel: (+48-61) 650 13 00Fax: (+48-61) 650 13 50

PortugalBombas GRUNDFOS Portugal, S.A. Rua Calvet de Magalhães, 241Apartado 1079P-2770-153 Paço de ArcosTel.: +351-21-440 76 00Telefax: +351-21-440 76 90

RomaniaGRUNDFOS Pompe România SRLBd. Biruintei, nr 103 Pantelimon county IlfovPhone: +40 21 200 4100Telefax: +40 21 200 4101E-mail: [email protected]

RussiaООО Грундфос Россия109544, г. Москва, ул. Школьная, 39-41, стр. 1Тел. (+7) 495 564-88-00 (495) 737-30-00Факс (+7) 495 564 88 11E-mail [email protected]

Serbia Grundfos Srbija d.o.o.Omladinskih brigada 90b11070 Novi Beograd Phone: +381 11 2258 740Telefax: +381 11 2281 769www.rs.grundfos.com

SingaporeGRUNDFOS (Singapore) Pte. Ltd.25 Jalan Tukang Singapore 619264 Phone: +65-6681 9688 Telefax: +65-6681 9689

SlovakiaGRUNDFOS s.r.o.Prievozská 4D 821 09 BRATISLAVA Phona: +421 2 5020 1426sk.grundfos.com

SloveniaGRUNDFOS d.o.o.Šlandrova 8b, SI-1231 Ljubljana-ČrnučePhone: +386 31 718 808Telefax: +386 (0)1 5680 619E-mail: [email protected]

South AfricaGRUNDFOS (PTY) LTDCorner Mountjoy and George Allen RoadsWilbart Ext. 2Bedfordview 2008Phone: (+27) 11 579 4800Fax: (+27) 11 455 6066E-mail: [email protected]

SpainBombas GRUNDFOS España S.A. Camino de la Fuentecilla, s/n E-28110 Algete (Madrid) Tel.: +34-91-848 8800 Telefax: +34-91-628 0465

SwedenGRUNDFOS AB Box 333 (Lunnagårdsgatan 6) 431 24 Mölndal Tel.: +46 31 332 23 000Telefax: +46 31 331 94 60

SwitzerlandGRUNDFOS Pumpen AG Bruggacherstrasse 10 CH-8117 Fällanden/ZH Tel.: +41-44-806 8111 Telefax: +41-44-806 8115

TaiwanGRUNDFOS Pumps (Taiwan) Ltd. 7 Floor, 219 Min-Chuan Road Taichung, Taiwan, R.O.C. Phone: +886-4-2305 0868Telefax: +886-4-2305 0878

ThailandGRUNDFOS (Thailand) Ltd. 92 Chaloem Phrakiat Rama 9 Road,Dokmai, Pravej, Bangkok 10250Phone: +66-2-725 8999Telefax: +66-2-725 8998

TurkeyGRUNDFOS POMPA San. ve Tic. Ltd. Sti.Gebze Organize Sanayi Bölgesi Ihsan dede Caddesi,2. yol 200. Sokak No. 20441490 Gebze/ KocaeliPhone: +90 - 262-679 7979Telefax: +90 - 262-679 7905E-mail: [email protected]

UkraineБізнес Центр ЄвропаСтоличне шосе, 103м. Київ, 03131, Україна Телефон: (+38 044) 237 04 00 Факс.: (+38 044) 237 04 01E-mail: [email protected]

United Arab EmiratesGRUNDFOS Gulf DistributionP.O. Box 16768Jebel Ali Free ZoneDubaiPhone: +971 4 8815 166Telefax: +971 4 8815 136

United KingdomGRUNDFOS Pumps Ltd. Grovebury Road Leighton Buzzard/Beds. LU7 4TL Phone: +44-1525-850000 Telefax: +44-1525-850011

U.S.A.GRUNDFOS Pumps Corporation 17100 West 118th TerraceOlathe, Kansas 66061Phone: +1-913-227-3400 Telefax: +1-913-227-3500

UzbekistanGrundfos Tashkent, Uzbekistan The Representative Office of Grundfos Kazakhstan in Uzbekistan38a, Oybek street, TashkentТелефон: (+998) 71 150 3290 / 71 150 3291Факс: (+998) 71 150 3292

Addresses Revised 29.09.2015

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