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  • 3-D Solid Part Models and Multiview Documentation from Technical SketchesThe technical sketches in Figures 10.160 through 10.168 are designed to be used to construct fully constrained 3-D solid part models. Any available parametric solid mod-eling software may be used. Refer to Chapter 9 Three-Dimensional Modeling as needed for a review of con-struction or datum plane set up, profi les, and part bodies using standard extrusion, revolution, or lofting methods. Use appropriate geometric and dimensional constraints to fully constrain each part. Apply 3-D features, such as holes, fi llets, chamfers, ribs, and thin wall operations (as required) to create a logical, easy to edit history tree.

    Use the fi nished part model to generate associated multiview drawings containing appropriate drawing views to fully describe the part (ie; front, top, right side, isomet-ric views). As an option, make parametric changes to key dimensions and features in the part model and use these revisions to the model to update the associated multiview drawing.

    Problems designated FOR 3-D ASSEMBLY MODEL are designed to be used as parts within 3-D Assembly Models contained at the end of chapter prob-lems for Chapter 20 Working Drawings.

    Figure 10.160

    Hoist Hook

    572 PART 2 Fundamentals of Technical Graphics

    ber28376_ch10.indd 572ber28376_ch10.indd 572 1/2/08 3:06:50 PM1/2/08 3:06:50 PM

  • Figure 10.161

    Robotic Arm E-01for 3-D assembly model

    Figure 10.162

    Faucet Basefor 3-D assembly model

    573

    ber28376_ch10.indd 573ber28376_ch10.indd 573 1/2/08 3:06:56 PM1/2/08 3:06:56 PM

  • Figure 10.163

    Cordless Cover

    Figure 10.164

    Carabiner Clip Body

    574

    ber28376_ch10.indd 574ber28376_ch10.indd 574 1/2/08 3:07:02 PM1/2/08 3:07:02 PM

  • Figure 10.165

    Faucet Tubefor 3-D assembly model

    Figure 10.166

    Soap Mold Form

    575

    ber28376_ch10.indd 575ber28376_ch10.indd 575 1/2/08 3:07:14 PM1/2/08 3:07:14 PM

  • Figure 10.167

    Intake Wand

    576

    Figure 10.168

    Crank Shaftfor 3-D assembly model

    ber28376_ch10.indd 576ber28376_ch10.indd 576 1/2/08 3:07:20 PM1/2/08 3:07:20 PM

  • Figure 13.47

    Dovetail angle slide

    3-D Solid Part Models and Auxiliary View from Technical SketchesThe technical sketches in Figures 13.47 through 13.53 con-tain inclined and oblique surfaces and features that may re-quire auxiliary views, to show true sizes and shapes. Con-struct accurate, fully constrained 3-D solid part models for each. Any available parametric solid modeling software may be used. As required with your solid modeling soft-ware, determine the appropriate method to creating, rotat-ing, and positioning compound angle datum/construction planes needed to correctly model inclined and oblique sur-faces and features. Refer to Chapter 9 Three-Dimensional Modeling as needed for a review of construction or datum plane set up, profi les, and part bodies using standard ex-trusion, revolution, or lofting methods. Use appropriate

    geometric and dimensional constraints to fully constrain each part. Apply 3-D features, such as holes, fi llets, cham-fers, ribs, and thin wall operations (as required) to create a logical, easy to edit history tree.

    Use the fi nished part model to generate associated multiview drawings containing appropriate drawing views to fully describe the part, i.e., front, top, right side, and required auxiliary views. As an option, make para-metric changes to key dimensions and features in the part model and use these revisions to the model to update the associated multiview drawing.

    Problems designated FOR ASSEMBLY are de-signed to be used as parts within 3-D Assembly Models contained at the end of chapter problems for Chapter 20 Working Drawings.

    CHAPTER 13 Auxiliary Views 683

    ber28376_ch13.indd 683ber28376_ch13.indd 683 1/2/08 3:11:56 PM1/2/08 3:11:56 PM

  • Figure 13.48

    Angle block B-slot

    Figure 13.49

    Angle block N

    684

    ber28376_ch13.indd 684ber28376_ch13.indd 684 1/2/08 3:12:01 PM1/2/08 3:12:01 PM

  • Figure 13.51

    Holder 2J-METRIC

    Figure 13.50

    Shaft brace

    685

    ber28376_ch13.indd 685ber28376_ch13.indd 685 1/2/08 3:12:06 PM1/2/08 3:12:06 PM

  • Figure 13.52

    Corner connector

    686

    ber28376_ch13.indd 686ber28376_ch13.indd 686 1/2/08 3:12:10 PM1/2/08 3:12:10 PM

  • Figure 13.53

    Particle chamber

    687

    ber28376_ch13.indd 687ber28376_ch13.indd 687 1/2/08 3:12:13 PM1/2/08 3:12:13 PM

  • 810 PART 4 Standard Technical Graphics Practices

    3D Solid Part Models and Auxiliary View from Technical Sketches

    The technical sketches in Figures 16.82 through 16.93 contain a variety of section views required to show com-plex interior details and features. Sample illustrations are included with each sketch to help in visualizing the part. Construct accurate, fully constrained 3-D solid part mod-els for each. Any available parametric solid modeling soft-ware may be used. As required with your solid modeling software, determine the appropriate method to creating, rotating, and positioning compound angle datum/con-struction planes needed to correctly model inclined and oblique surfaces and features. Refer to Chapter 9 Three-Dimensional Modeling as needed for a review of construc-tion or datum plane set up, profi les, and part bodies using standard extrusion, revolution, or lofting methods. Use ap-propriate geometric and dimensional constraints to fully

    constrain each part. Apply 3-D features, such as holes, fi l-lets, chamfers, ribs, and thin wall operations (as required) to create a logical, easy to edit history tree.

    Use the fi nished part model to generate associated multiview and pictorial drawings containing appropriate views to fully describe the part, ie; front, top, right side, and sectional cutaway views. As an option, make para-metric changes to key dimensions and features in the part model and use these revisions to the model to update the associated multiview drawing fi le.

    Problems designated FOR 3-D ASSEMBLY MODEL are designed to be used as parts within 3-D Assembly Models contained at the end of chapter prob-lems for Chapter 20 Working Drawings.

    Figure 16.81

    RollerDeere: for 3-D assembly model

    ber28376_ch16.indd 810ber28376_ch16.indd 810 1/2/08 3:15:49 PM1/2/08 3:15:49 PM

  • Figure 16.82

    Rollermodel TX

    Figure 16.83

    HandwheelAluminum

    811

    ber28376_ch16.indd 811ber28376_ch16.indd 811 1/2/08 3:15:56 PM1/2/08 3:15:56 PM

  • Figure 16.84

    Ceiling fan cover

    812

    Figure 16.85

    Blade hub

    ber28376_ch16.indd 812ber28376_ch16.indd 812 1/2/08 3:16:11 PM1/2/08 3:16:11 PM

  • 813

    Figure 16.86

    Base E-01: for 3-D assembly model

    ber28376_ch16.indd 813ber28376_ch16.indd 813 1/2/08 3:16:19 PM1/2/08 3:16:19 PM

  • 814

    Figure 16.87

    Wheel layout

    Figure 16.88

    Valve handwheel

    ber28376_ch16.indd 814ber28376_ch16.indd 814 1/2/08 3:16:24 PM1/2/08 3:16:24 PM

  • 815

    Figure 16.89

    Housing shell

    Figure 16.90

    Shift link

    ber28376_ch16.indd 815ber28376_ch16.indd 815 1/2/08 3:16:40 PM1/2/08 3:16:40 PM

  • 816

    Figure 16.91

    Tester housing

    Figure 16.92

    Piston: for 3-D assembly model

    ber28376_ch16.indd 816ber28376_ch16.indd 816 1/2/08 3:16:54 PM1/2/08 3:16:54 PM

  • 817

    Figure 16.93

    Apparatus clamp

    ber28376_ch16.indd 817ber28376_ch16.indd 817 1/2/08 3:17:09 PM1/2/08 3:17:09 PM

  • SWING ARM

    HANDLE

    ITEM QTY NAME DESCRIPTION

    ALUMINIUM

    STEEL

    BASE

    MOVABLE JAWSCREW

    WASHER

    112222

    123456

    ALUMINIUM

    ALUMINIUMSTEEL

    STEEL

    1

    4

    4

    5

    6

    2

    3

    5

    3

    6

    BURNEY CUTTING JIG

    Figure 20.43

    Burney jig

    981

    ber28376_ch20.indd 981ber28376_ch20.indd 981 1/2/08 3:23:22 PM1/2/08 3:23:22 PM

  • Figure 20.43

    Burney jig (Continued)

    982

    .283 .18

    .13

    902.511

    .03R .57

    .19

    2X 45

    PART NAME: BASEPART NUMBER: 1ALL FILLETS AND ROUNDS R.0625

    BOTTOM DETAIL

    2X

    .50.34

    .02

    1.00.50

    R .18

    .31.16

    .44.06

    .25

    .22

    .50

    R 1.00

    1.94

    3.88

    1.75

    .12.38

    1.12

    R .27R 1.90

    R 2.63

    R 2.25

    1.000.03

    .18

    .38

    .19S

    .18

    R 2.53

    .12

    .25.16

    .09

    .06

    .12

    .25

    2.50

    2X

    .190.335

    X 90

    .2500.2509

    R .38

    R .12

    R .50R .06

    R 2.03R 1.8

    4

    R 2.41

    .313

    .38

    2.209

    11

    84

    12

    1.656CL

    90

    45

    .25

    .2900.2906

    1.00

    .75.06

    ber28376_ch20.indd 982ber28376_ch20.indd 982 1/2/08 3:23:22 PM1/2/08 3:23:22 PM

  • 983

    Figure 20.43

    Burney jig (Continued)

    .1950

    .1952

    1.94

    R .06

    .22

    .16

    .12

    .500

    R .18

    .38

    .25

    .08

    .750

    .750

    .50

    .312

    S .25

    PEENED

    AT

    ASSEM

    .18

    .25

    R .25

    R .12

    2.200

    2.7351.000

    .156

    .250

    .25

    R 1.002.000

    .501.00

    .309

    3.88

    PART NAME: SWING ARMPART NUMBER: 2ALL FILLETS & ROUNDS R .0625

    45

    .6376

    .2900.2960

    .31

    3X R .18

    .12

    1.754X R .12

    .56

    R .22

    .25-20UNC

    .88

    2X R .06R .12

    .18

    .62

    PART NAME: MOVABLE JAWPART NUMBER: 3ALL FILLETS & ROUNDS R .03U.O.S.

    .25

    .825

    .2895.2891

    .1250.1280

    PEEN AT

    ASSEMBLY

    .312

    .25-20UNC

    4.432

    .312

    .433

    .313

    PART NAME: SCREWPART NUMBER: 4

    .156

    .1205.1190

    PINCH EACH END

    AT ASSEMBLY

    2.000

    PART NAME: HANDLEPART NUMBER: 5

    .03

    .3125

    .2500

    PART NAME: WASHERPART NUMBER: 6

    R .125

    .52

    ber28376_ch20.indd 983ber28376_ch20.indd 983 1/2/08 3:23:23 PM1/2/08 3:23:23 PM

  • KU-BAND PARABOLIC DISH

    PARABOLIC DISH

    FOCUSING RINGCONNECTING RING

    REAR BRACESUPPORT BAR

    FLAT WASHER

    BACKING PLATEMOUNTING SLIDE

    BUTTON HEAD HEX SOCKET CAP SCR.ITEM QTY NAME DESCRIPTION

    STEELSTEEL

    STEELSTEEL

    .201 X .3340 X .0625

    STEELSTEEL

    #10-24UNC X .625

    HEADLESS SLTD CUP POINT SET SCR.

    HEX HEAD CAP SCREW

    PARABOLIC ARM

    FLAT WASHER

    1111311131199

    13121110987654321

    .3125-18UNC X 2.000

    STEEL

    #6-32UNC X .1875

    STEEL

    .5312 X 1.25 X .0625

    9

    10

    11

    12

    13DETAIL A

    1

    23

    4 56

    7

    8 9

    DETAIL A

    Figure 20.44

    Ku-band parabolic dish

    984

    ber28376_ch20.indd 984ber28376_ch20.indd 984

    1/2/08 3:23:23 PM1/2/08 3:23:23 PM

  • .500

    R .625

    .5313

    .250

    .3125-18U

    NC

    .75.625

    1.000

    1.250

    .0625

    .750

    .250

    1.000

    1.4062

    B.C.

    3X #10-2

    4UNC

    .6250

    1.8125

    1.1094

    1.8125 .375

    .1734

    .375

    1.015

    2.500

    #8-32UNC.75

    .1875

    3X #10-24UNC1.25

    .1875

    1.0625

    .1875

    .250

    #6-32UNC.375

    .750

    1.8125

    .65651.313

    3X

    .201120

    .260

    .520

    .3622

    R .260

    .332

    3.875

    .0625

    .250

    PART NAME: WASHERPART NAME: MOUNTING SLIDE

    PART NAME: BACKING PLATE

    PART NAME: REAR BRACE

    PART NAME: FOCUSING RING

    PART NAME: CONNECTING RING

    .3125

    .0625

    Figure 20.44

    Ku-band parabolic dish (Continued)

    985

    ber28376_ch20.indd 985ber28376_ch20.indd 985 1/2/08 3:23:23 PM1/2/08 3:23:23 PM

  • .1875

    .6232

    R .4375R .250

    105

    .1875.375 2X

    .201

    .3789

    13.3356

    R .25 .1875

    R .4375

    .4988

    .250

    142

    PART NAME: SUPPORT BAR

    R .125

    .3184

    .375

    .1502

    #10-24UNC.625

    .1875

    BOTH SIDES .8357

    R .25

    8.7263

    .50

    0

    R .125

    21

    1.1357

    2.2293

    10.1162

    .25

    0

    .3675

    #10-2

    4UNC

    PERP

    ENDI

    CULA

    R TO

    PARA

    BOLIC

    SURF

    ACE

    PART NAME: PARABOLIC ARM

    CL

    4.6764

    14.8281

    3 PLACESEQ SP

    4.9954

    R .0962R .1562

    SECTION A-A

    PART NAME: PARABOLIC DISHA

    A.3438

    .2041

    Figure 20.44

    Ku-band parabolic dish (Continued)

    986

    ber28376_ch20.indd 986ber28376_ch20.indd 986 1/2/08 3:23:23 PM1/2/08 3:23:23 PM

  • ARM

    HINGE A

    HANDLEPIN B

    ITEM QTY NAME DESCRIPTION

    STEEL

    STEEL

    STEELSTEEL

    SUPPORT (LEFT & RIGHT)

    GRIPPIN A

    HINGE BSHAFT

    1 EA.21111112

    123456789

    STEEL

    STEELSTEEL

    STEELSTEEL

    1

    2

    34

    5

    6

    7

    8

    9

    QUICK-ACTING HOLD-DOWN CLAMP

    PIN C STEEL110

    10

    Figure 20.45

    Quick acting hold-down clamp

    987

    ber28376_ch20.indd 987ber28376_ch20.indd 987 1/2/08 3:23:24 PM1/2/08 3:23:24 PM

  • .2812

    .250PEEN AT ASSEMBLY

    BOTH ENDS2X .1875.750

    .375

    1.125 .375

    PEEN AT ASSEMBLY

    BOTH ENDS

    .250

    .3125

    R .03125

    ALL EDG

    ES

    .3125

    .750

    .375

    .375

    1.375

    .250

    PART NAME: HINGE A

    PART NAME: SUPPORTRIGHT & LEFT NEEDED

    PART NAME: GRIP

    PART NAME: PIN A

    PART NAME: PIN C

    PART NAME: ARM

    .125

    R .3125

    .375

    .250

    R .1562

    .2187 6X

    .250.250

    .750

    1.250

    .8750

    1.250

    .500

    .375

    1.250

    2.5001.000

    45

    .375

    .125

    .375

    R .25

    R .10R .10

    .2343

    .750

    PEEN AT ASSEMBLY

    BOTH ENDS

    .250BOTH SIDES

    .1875BOTH SIDES

    .750

    R .0312 FILLET

    BOTH SIDES

    R .500

    2.250

    R .3125

    3X

    .250R .31254

    1.375

    .125

    R .25

    PART NAME: PIN B

    .3125

    .250PEEN AT ASSEMBLY

    BOTH ENDS.1875.750

    1.125

    CENTERED ON FEATURE

    Figure 20.45

    Quick acting hold-down clamp (Continued)

    988

    ber28376_ch20.indd 988ber28376_ch20.indd 988 1/2/08 3:23:24 PM1/2/08 3:23:24 PM

  • .6250

    .4375

    .266

    CENTERE

    D ON

    FEATURE

    .375-16UN

    C

    .2504.1875

    5.0625

    .375-16

    UNC

    .700

    .3125BOTH ENDS

    .125BOTH SIDES

    1.000

    R .0312 FILLET

    BOTH ENDSPEEN AT

    ASSEMBLY

    BOTH SIDES

    .250

    3.000

    PART NAME: HINGE BPART NAME: SHAFT

    PART NAME: HANDLE

    Figure 20.45

    Quick acting hold-down clamp (Continued)

    989

    ber28376_ch20.indd 989ber28376_ch20.indd 989 1/2/08 3:23:25 PM1/2/08 3:23:25 PM

  • 12

    3

    4

    BASE

    ITEM QTY NAME DESCRIPTION

    STEELBUSHING

    CAPHEX HEAD BOLT

    2116

    1234

    BRONZE

    STEEL.50-13UNC X 2.00

    DOUBLE BEARING

    Figure 20.46

    Double bearing

    990

    ber28376_ch20.indd 990ber28376_ch20.indd 990 1/2/08 3:23:25 PM1/2/08 3:23:25 PM

  • PART NAME: BASE

    .500

    3.000

    3.000

    1.250

    3.000

    4.000.500

    2X R 1.257.000

    3.500

    2X R.750.50

    1.500

    .750

    6X

    .516

    PART NAME: CAP

    PART NAME: BUSHING

    2.00

    4.500

    .500

    1.125 1.50

    2.500

    .750

    6X .500-13UNC1.125

    1.500

    .500

    9.004.00

    1.50

    45

    .5001.250

    1.750 3.500

    1.250

    1.502.50

    .500

    3.00

    4.00

    R .750

    R 1.25

    CL

    .500

    1.00

    .500

    Figure 20.46

    Double bearing (Continued)

    991

    ber28376_ch20.indd 991ber28376_ch20.indd 991 1/2/08 3:23:25 PM1/2/08 3:23:25 PM

  • 2.751.25

    .75

    .63

    2.56

    2.001

    .25

    .25

    2.75

    1.88

    1.50

    1.25

    2.00

    1.75

    1.13

    .87

    2.00

    2.441

    .97.47

    .22

    2.75

    1.25

    2.00

    .375 -16 UNC THRU TO HOLE

    .50

    4.00

    .63

    .62

    R .97

    .313

    - 18 UN

    C

    .375

    16 UNC

    .625

    .50 X

    .50

    .25

    .13

    .313

    -

    18 UNC

    X 1.75

    .25 X

    .19

    DOUBLE V-BLOCK

    1

    2

    3

    FASTENER

    BASE

    U-CLAMP

    1 REQ.

    2 REQ.

    2 REQ.

    90

    .25

    R .25

    R .125

    R 1.2

    .63

    .25

    1.25

    2.3

    50

    Figure 20.47

    Double V-block

    992

    ber28376_ch20.indd 992ber28376_ch20.indd 992 1/2/08 3:23:25 PM1/2/08 3:23:25 PM

  • .28

    1.881.591.4

    71.00.87

    .41

    1.501.06

    .87.12

    2.00

    1.31

    2.13

    1.06.13 S

    Q

    1.691.501.251.00.75

    1.88

    1.38

    1.00

    45

    1.25

    R

    .125.03STAMP NAME

    CENTERED

    .38 - 16 UNC

    1.00 .3

    13/8

    - 16 UN

    C

    .63 F

    ROM BO

    TTOM

    .50

    1.00

    .88

    1.13

    R .69

    R .905

    90

    1.811.06

    .50

    4X R .0

    5

    10-32 U

    NF

    .25

    .38 X

    .50

    .062

    5 X 45

    # 10 - 3

    2 UNF

    X 1.88

    .16

    1.40

    .19 X

    .12ME

    DIUM K

    NURL

    V-BLOCK

    1 BASE1 REQ.

    2 FASTENER1 REQ.

    3 U-CLAMP1 REQ.

    FILLETS & ROUNDS R .125

    .375

    Figure 20.48

    V-block

    993

    ber28376_ch20.indd 993ber28376_ch20.indd 993 1/2/08 3:23:25 PM1/2/08 3:23:25 PM

  • 11.506.50

    2.50

    1.003.00

    .75

    4.00

    4X .500-13UNC

    4.00

    2.00

    1.00

    1.50

    4.00

    2.00

    1.50

    R

    .125

    .50

    FN2 FIT

    R

    .625

    SOCKET HEAD SHOULDER SCREW 5/8" DIAMETER2.50" SHOULDER LENGTH RC1 STEEL

    WASHERINNER DIAMETER 5/8"BRONZE

    BUSHINGOUTER DIAMETER 1.00" FN2INNER DIAMETER 5/8" RC1THICKNESS 1/2"BRONZE

    WHEELDIAMETER 4.00"WIDTH 1.00" BODY .50" THICKHUB WIDTH 1.50" X .75" O.D.GROOVE 45

    AND CENTEREDCAST IRON

    SUPPORT COLDROLLED STEEL

    HEX HEAD NUT1/2" - 13NC

    BASECOLD ROLLED STEEL

    DETAIL WHEEL

    .50

    HEX HEAD MACHINE SCREW .50013UNC X 1.00

    WHEEL SUPPORT

    3.25 4.00

    .25

    Figure 20.49

    Wheel support

    994

    ber28376_ch20.indd 994ber28376_ch20.indd 994 1/2/08 3:23:25 PM1/2/08 3:23:25 PM

  • SHOCK ASSEMBLY

    PIVOT

    U-SUPPORT

    BRACKETFLAT WASHER

    ITEM QTY NAME DESCRIPTION

    STEEL

    STEEL

    STEEL1.50 X .750 X .125

    CASTLE NUT

    BUSHINGHEX HEAD BOLT

    SHAFTSPACER

    SELF-LOCKING NUT

    1121111111

    10987654321

    STEEL

    BRONZESTEEL

    C.R.S.

    11 COTTER PIN1

    .625-11UNC

    STEEL1

    2

    3

    4

    56

    7

    8

    9

    8

    10

    11

    WELD TO BRACKET

    WELD TO U-SUPPORT

    Figure 20.50

    Shock assembly

    995

    ber28376_ch20.indd 995ber28376_ch20.indd 995 1/2/08 3:23:25 PM1/2/08 3:23:25 PM

  • .625-11UN

    C X 1.00

    HEIGHT O

    F SHAFT

    DETERM

    INED BY U

    SER

    .750

    .125 X .1

    25.250

    2.000

    .500

    1.500

    1.250PART NAME: SPACER

    PART NAME: BUSHINGPART NAME: BUSHING PART NAME: SHAFT

    1.500

    9.5002X

    .500

    .750

    CENTERE

    D IN OBJE

    CT

    4.750 2.875 1.188

    2.375

    3.000

    PART NAME: BRACKETALL FILLETS R .313ALL ROUNDS R .625

    .313

    2X R 1.400

    3.500

    3.813

    2X

    .500

    .313

    PART NAME: U-SUPPORTALL FILLETS R .313ALL ROUNDS R .625

    .752.500

    .313

    1.250.625

    6.5005.000

    1.3133.250

    R 1.063

    1.500 4X

    .250

    PART NAME: PIVOT

    R .500

    DETERM

    INED

    BY USER

    1.75

    2.25

    4.750

    2.8751.188

    1.500

    Figure 20.50

    Shock assembly (Continued)

    996

    ber28376_ch20.indd 996ber28376_ch20.indd 996 1/2/08 3:23:25 PM1/2/08 3:23:25 PM

  • BILL OF MATERIALSQTY. PART NAME DESCRIPTIONITEM

    1234

    11

    SHOULDERSUPP. SHAFTV-SUPPORTWASHER

    STEEL

    5

    111 CAP SCREW

    STEEL

    STEELSTEEL

    SCREW JACK

    3

    2

    1

    4

    5

    #10 SC. HD.

    Figure 20.51

    Screw jack

    997

    ber28376_ch20.indd 997ber28376_ch20.indd 997 1/2/08 3:23:26 PM1/2/08 3:23:26 PM

  • 1.00

    .453

    1.25.500-

    20UNF

    1.25FRO

    M BOTTOM

    .6251.094

    1.125

    .094

    R .0625 F

    ILLET

    2.00.500

    .0625 X 45

    .05 x 45

    1.50

    .203

    .500

    .0625

    1.68752

    .7656

    .6251.1875

    .2660

    1.00

    .3750#10-

    32UNF X .

    578 DP

    3X .031 X

    45

    .500 - 20 - UNF - 3A

    .2182 HOLES 90 APART

    CENTER .5785 FROM TOP

    OF PART

    .406 .56

    25.5625

    90 V CUT

    .218

    .8125 .563

    1.250

    1.00

    3X .031 X

    45

    PART NAME: SUPPORT SHAFT

    PART NAME: V-SUPPORT

    PART NAME: WASHER

    PART NAME: SHOULDER

    Figure 20.51

    Screw jack (Continued)

    998

    ber28376_ch20.indd 998ber28376_ch20.indd 998 1/2/08 3:23:26 PM1/2/08 3:23:26 PM

  • ROUND HEAD MACHINE SCREW

    WOODRUFF KEY

    ARMHEX HEAD NUT

    ITEM QTY NAME DESCRIPTION

    #4-48UNF X .250

    STEEL.375-24UNF

    BODY

    PLATESHAFT

    RETAINERROUND HEAD MACHINE SCREW

    121111311

    123456789

    CAST IRON

    ALUMINIUMSTEEL

    STEEL#10-32UNF X .500

    BUTTERFLY VALVE

    ASSEMBLEDSECTION

    1

    2

    34

    67

    8

    9

    123

    4

    5

    6

    7

    8

    9

    Figure 20.52

    Valve

    999

    ber28376_ch20.indd 999ber28376_ch20.indd 999

    1/2/08 3:23:26 PM1/2/08 3:23:26 PM

  • 6X

    .470

    2.250

    1.50

    1.125

    1.594

    .313

    120

    .5622.813

    .875

    .750

    3X #10-32UNF.375

    1.938

    R 1.406

    1.750R .500

    3.250

    6X 120

    .250 .563

    120

    2.000

    3X

    .203

    1.50

    .063

    2X

    .125 1.000

    .000

    .703.949

    1.072

    1.109

    .000.250

    .500.750

    .969

    PART NAME: BODY

    PART NAME: RETAINER

    PART NAME: ARM

    PART NAME: SHAFT

    PART NAME: PLATE(ELLIPTICAL)

    .625

    .187

    1.125

    .563

    .077 X .126KEYWAY

    3.00

    .438

    .875

    WOODRUFF

    KEYWAY

    .500.03 X 45BOTH ENDS

    .872

    .560

    .560

    .375-24UNF

    .898

    .2403.898

    1.000

    .125

    .472

    .375 1.93

    7

    .311

    2X #4-48

    UNF

    .125

    2.000

    .250

    Figure 20.52

    Valve (Continued)

    1000

    ber28376_ch20.indd 1000ber28376_ch20.indd 1000 1/2/08 3:23:26 PM1/2/08 3:23:26 PM

  • 87

    4

    1

    3

    5

    6

    2

    9

    BILL OF MATERIALSQTY. PART NAME DESCRIPTIONITEM

    1234

    1111

    56789

    21121

    INDEXINDEX PLATEGENEVABUSHINGWASHERFLAT HEX NUTCAP SCREWSHAFTSET SCREW

    BRASS

    STEELSTEEL

    STEEL

    STEELSTEEL#3 SC. HD.STEELSTEEL

    GENEVA CAM

    Figure 20.53

    Geneva cam

    1001

    ber28376_ch20.indd 1001ber28376_ch20.indd 1001 1/2/08 3:23:26 PM1/2/08 3:23:26 PM

  • 2.25

    8X

    .375

    .11

    1.52

    1.79

    .50

    .13

    .50

    2.47 .25

    5X.2

    1.25

    .44

    .25

    .25 .13

    .11

    .03

    .19

    .13

    2.50

    .25

    2X .031 X

    45

    1.25

    .50 .25

    R 1.25

    #10-32 UNF

    .25.25

    .13

    PART NAME: INDEX PLATE

    PART NAME: INDEX

    PART NAME: GENEVA

    PART NAME: BUSHING

    PART NAME: WASHER

    PART NAME: SHAFT

    .2870

    .350

    1.5287

    5X R .63

    Figure 20.53

    Geneva cam (Continued)

    1002

    ber28376_ch20.indd 1002ber28376_ch20.indd 1002 1/2/08 3:23:26 PM1/2/08 3:23:26 PM

  • INTERNAL LUG

    ROCKER

    SURFACE ROLLERCUSTOM SCREW

    10-32 FILL. HD. SCR.

    ITEM QTY NAME DESCRIPTION

    DR. ROD

    C.R.S.

    BASE

    EXTERNAL LUGPEAN

    CONICAL SPACERRETURN SCREW

    COMPRESSION SPG.

    11111111131

    1234567891011

    C.R.S.

    C.R.S.DR. ROD

    C.R.S.C.R.S.C.R.S.C.R.S.

    SURFACE GAUGE

    1

    2

    3

    4

    5

    6

    7 8

    9

    10

    10

    11

    Figure 20.54

    Surface gauge

    1003

    ber28376_ch20.indd 1003ber28376_ch20.indd 1003 1/2/08 3:23:26 PM1/2/08 3:23:26 PM

  • PART NUMBER: 1FILLETS & ROUNDS R.125BOTH 90 SLOTS CENTERED

    R .25R .500GROOVECENTERED

    2.38

    .500

    2.8751.4375

    .8125.9375

    1.1875

    .3125-.24U

    NF

    .4375.0625

    90

    90

    .375.25

    .3125

    DRILL TO

    REMAININ

    G

    THICKNES

    S OF .125

    R .25

    .375

    .50

    .250+.005- .000

    .500 .875

    1.2502.000

    8-32 X .688

    .3125 +.000- .005

    .187+.00

    2- .000

    .312 +.002- .000 .1406

    2X .0313 X 45

    PART NUMBER: 2

    .500 +.000- .002

    PART NUMBER: 4

    S

    .3125

    .125.2188

    9.00

    10-32 UNF.500

    .312+.000- .002

    .03 X 45.625

    1.094

    .156

    .188 X 60

    .312

    .141

    .501+.00

    2

    - .000

    .190 +.005- .000

    .6875

    PART NUMBER: 3

    .30

    .45

    2X

    Figure 20.54

    Surface gauge (Continued)

    1004

    ber28376_ch20.indd 1004ber28376_ch20.indd 1004 1/2/08 3:23:27 PM1/2/08 3:23:27 PM

  • Figure 20.54

    Surface gauge (Continued)

    R 1.00

    BLEND

    .248

    .813

    1.00.500

    1.437.500

    .250

    8-32 UNC

    THRU

    PARALLE

    L TO END

    CENTERE

    D ON

    .248 THIC

    KNESS

    .187

    .03 X 45

    BOTH SIDE

    S

    R .438

    .3125

    .188 X 60

    ON BACK

    SIDE

    +.005

    - .000

    +.000- .002

    R .250

    .3125

    +.002

    - .000

    PART NUMBER: 5

    .438.063

    .188

    .315

    .125

    +.005

    - .000

    .6875

    .190 +.005- .000

    PART NUMBER: 6

    .625 DIAMOND KNURL

    .188

    1.1258-32 X .8125

    3X .03125 X 45

    R .0625

    PART NUMBER: 7

    PART NUMBER: 8

    .4375

    .1875.563

    8-32 UNC

    .281

    .3125

    FROM BA

    CK SIDE

    1.00 DIA

    MOND KN

    URL

    2X .03125

    X 45

    PART NUMBER: 9

    3X .3125 X 45

    .03125 SLOT.0625

    .3125-24 UNF

    .938

    .563

    .187+.000- .002

    1005

    ber28376_ch20.indd 1005ber28376_ch20.indd 1005 1/2/08 3:23:27 PM1/2/08 3:23:27 PM

  • DRILL GUIDE

    SLIDE

    DRILL ADAPTOR

    ROD GUIDE

    ITEM QTY NAME DESCRIPTION

    ALUMINIUM

    STEEL

    STEEL

    BASE

    BUSHINGEXTERNAL RETAINING RING

    COLLARTHUMB SCREW

    11221242

    12345678

    ALUMINIUM

    BRONZESAE 1060

    ALUMINIUMALUMINIUM

    4

    5

    8

    2

    3

    4

    3

    ASSEMBLY A

    ASSEMBLY A

    1

    8

    7

    2

    6

    Figure 20.55

    Drill guide

    1006

    ber28376_ch20.indd 1006ber28376_ch20.indd 1006 1/2/08 3:23:27 PM1/2/08 3:23:27 PM

  • .16

    .25-20UNC.62

    2X

    .25

    45

    .40

    .5000.5004

    1.53.18

    R .25.75

    2X

    .75

    2.25

    3.50

    .62

    1.44

    .88

    4.75

    .125

    PART NAME: BASEPART NUMBER: 1ALL FILLETS & ROUNDS R .0312

    1.75

    .38

    2X

    CL

    .5000.5004

    PART NAME: SLIDEPART NUMBER: 2ALL FILLETS & ROUNDS R .04

    .18

    1.750

    .88

    .25

    .12

    .56

    1.251.88

    1.50.750

    .16

    .750

    .68

    .38-16UNC X .406

    2.7816

    2.1826

    1.9976

    .185

    .5002X .0313 X .0313

    GROOVE

    .38-16UNC

    1.20

    PART NAME: DRILL ADAPTORPART NUMBER: 5

    .5000.5004

    .38

    1.06

    .438

    .25-20UNC

    1.00

    PART NAME: COLLARPART NUMBER : 6

    10.000

    2X .04 X 45.5000.4997

    PART NAME: ROD GUIDEPART NUMBER: 8

    Figure 20.55

    Drill guide (Continued)

    1007

    ber28376_ch20.indd 1007ber28376_ch20.indd 1007 1/2/08 3:23:27 PM1/2/08 3:23:27 PM

  • WELDER ARM

    FIXTURE

    3/16 SLOTTED SPRING PIN

    ARMTHONG

    ITEM QTY NAME DESCRIPTION

    STEEL

    STEELSTEEL

    HEX HEAD MACHINE SCREW

    MIDPIECESUPPORT

    BRACE

    HOLDER

    3112111121

    12345678910

    STEELSTEEL

    1

    2

    3

    4

    56

    7

    8

    9

    11

    10

    WELD TOARM

    WELD TOMIDPIECE

    CENTER AND WELDTO HOLDER

    111

    STEEL

    STEEL

    3/16 SLOTTED SPRING PIN

    1/8 SLOTTED SPRING PIN

    Figure 20.56

    Welder arm

    1008

    ber28376_ch20.indd 1008ber28376_ch20.indd 1008 1/2/08 3:23:27 PM1/2/08 3:23:27 PM

  • R .250

    .1250

    .1768 .5625

    2.125 5.062

    5

    5.3125

    4.5625

    .1875

    34

    .375

    .1875

    14

    .240

    R .1768

    14

    R .250

    .100

    3.000

    .500

    1.500

    .375

    .500

    1.375

    .6875.6875

    .875

    50

    .9375

    .875

    .500

    1.3125

    .6875 R .25

    0

    10 R .250

    .3125

    .4762X

    .1

    .1768

    90.8125

    37 .125

    .20

    .375

    34

    11 .50

    0

    .500

    .625

    .125.500 .125

    .250

    .6875

    .25 X .1875 X .4375GROOVE CENTERED

    R .250

    R .125 .12

    5

    .125

    .2501.25

    0

    3.500 .0625 X 45

    .4521

    .190

    .500

    .500

    .601

    PART NAME: THONG

    PART NAME: FIXTURE

    PART NAME: HOLDER

    PART NAME: BRACE

    PART NAME: SUPPORTPART NAME: MIDPIECE

    .500

    .425

    .250.250

    1.500 .500

    11X #5-40UNC 2.125 1.800

    9X R .125R .0625

    .5003X 120

    .375.250

    .5625

    .375

    3X

    .136

    #5-40UNC

    .75

    1.81251.250

    .4062

    .875

    .250

    .750

    1.375

    .625

    Figure 20.56

    Welder arm (Continued)

    1009

    ber28376_ch20.indd 1009ber28376_ch20.indd 1009 1/2/08 3:23:27 PM1/2/08 3:23:27 PM

  • .9375

    5.1875

    2.500

    .250

    3.125 B

    .C.

    9X

    .375 4.000

    2.500

    2.125

    13

    27

    1.500

    1.250

    1.5625

    .81251.125

    .125

    1.500

    1.250

    .04 X 45

    1.000

    .125 X 45

    2.750

    1.250 C

    ENTERED1.8125

    6.6875

    PART NAME: ARM

    1.250

    Figure 20.56

    Welder arm (Continued)

    1010

    ber28376_ch20.indd 1010ber28376_ch20.indd 1010 1/2/08 3:23:28 PM1/2/08 3:23:28 PM

  • BRACE B

    HANDLE

    PIN BGRIP A

    SOCKET HEAD CAP SCREW

    ITEM QTY NAME DESCRIPTION

    10-32 X .375

    BRACE A

    PIN AHINGE A

    SHAFTHINGE B

    GRIP B

    22411112111

    1234567891011

    C.R.S.C.R.S.C.R.S.C.R.S.C.R.S.C.R.S.C.R.S.C.R.S.C.R.S.C.R.S.

    KANT-TWIST CLAMP

    6

    5

    1

    2

    9

    10

    4

    11

    7

    3

    8

    3

    8

    3

    Figure 20.57

    Kant-twist clamp

    1011

    ber28376_ch20.indd 1011ber28376_ch20.indd 1011 1/2/08 3:23:28 PM1/2/08 3:23:28 PM

  • R .38

    .56

    4.501.44

    .12

    5X

    .25

    .75

    2.50

    R .31R .56R .38

    1.75.69

    2.00

    R .31

    PART NAME: BRACE APART NUMBER: 1THICKNESS .125

    PART NAME: BRACE BPART NUMBER: 2THICKNESS .125

    2X

    .25.375-16UNCCENTERED ON

    PART1.00

    .75

    .13

    .75

    PART NAME: HINGE APART NUMBER: 4

    PEEN AT ASSEM

    BOTH ENDS

    2.75

    .25

    .03125 x 45

    BOTH ENDS

    PART NAME: HANDLEPART NUMBER: 5

    .62

    CENTERED ON PART

    .62

    3.88

    .44 .252X .0625 X 45.375-16UNC .2510-32UNF

    PART NAME: SHAFTPART NUMBER: 6

    .312

    .75

    .74

    .75

    90 GROOVE

    .0625

    .31

    .25

    .38.25 C

    ENTERED

    ON

    PART

    .50

    .69

    .75

    .125

    .75

    .25

    PART NAME: HINGE BPART NUMBER: 7

    PEEN AT ASSEM

    BOTH ENDS

    PART NAME: GRIP APART NUMBER: 9

    2X

    .25

    .31

    2X .1875

    .50

    PEEN AT ASSEM

    BOTH ENDS

    PART NAME: PIN BPART NUMBER: 8

    90 GROOVE

    .0625

    .75

    .49

    .312

    .75

    .18

    PART NAME: GRIP BPART NUMBER: 10

    .31

    .19

    .75

    .25BOTH ENDS

    PEEN AT ASSEM

    BOTH ENDS

    PART NAME: PIN APART NUMBER: 3

    .31R .313X

    .25

    1.75

    R .31R .38

    .81

    2.501.69

    R .56

    .69

    .75

    Figure 20.57

    Kant-twist clamp (Continued)

    1012

    ber28376_ch20.indd 1012ber28376_ch20.indd 1012 1/2/08 3:23:28 PM1/2/08 3:23:28 PM

  • BELT TIGHTENER

    .266

    .250

    1.000

    .500

    R .4687.25-20UNC

    20.9375 .250

    R 2.000R 2.3437

    R .3438

    .250R .375

    .375

    CL

    .500-13UNC

    .9375

    .500

    CL

    1 BASEMATERIAL: STEELNO. REQ.: 1

    2SWIVELMATERIAL: STEEL

    NO. REQ.: 1

    3HEAVY HEX NUTMATERIAL: STEEL

    NO. REQ.: 1

    4 HEX HEAD CAP SCREWMATERIAL: STEELNO. REQ.: 1

    1.25

    Figure 20.58

    Belt tightener

    1013

    ber28376_ch20.indd 1013ber28376_ch20.indd 1013 1/2/08 3:23:28 PM1/2/08 3:23:28 PM

  • 2.000 1.500

    1.125

    .375

    .375-16UN

    C

    1.000

    .125

    .250 38

    1.0418

    .250

    1.1250

    3.000

    1.250

    .3751.732

    1

    3.016

    .25-20 UN

    C

    .25-20 UN

    C

    .25-20 UN

    C

    1.500

    3.250

    .375-16UN

    C

    1.000

    1

    2

    3

    MOUNTING BRACKETSEE DETAIL 1

    5

    6

    7

    8

    CAP SCREWMATERIAL: STEELNO. REQ.: 1

    TURN SCREWMATERIAL: STEELNO. REQ.: 1

    HEX NUTMATERIAL: STEELNO. REQ.: 3

    BUSHING BMATERIAL: STEELNO. REQ.: 1

    BUSHING AMATERIAL: STEELNO. REQ.: 1

    WASHERMATERIAL: STEELNO. REQ.: 1

    HEX HEAD CAP SCREWMATERIAL: STEELNO. REQ.: 1

    BRACKETMATERIAL: STEELNO. REQ.: 1

    .125

    .266 1.000

    1.000

    4.250

    2.000

    2.750

    .2504.000

    .125

    2.250

    .375.750

    .500

    .750

    3.125

    2X .25-20

    UNC

    A

    B

    C SUPPORTMATERIAL: STEELNO. REQ.: 1

    BRACEMATERIAL: STEELNO. REQ.: 2

    DETAIL 1

    4

    NOTE: WELD AT ASSEMBLY

    PULLEY SUPPORT

    1.000

    .25 20UN

    C

    2.00

    Figure 20.59

    Pulley support

    1014

    ber28376_ch20.indd 1014ber28376_ch20.indd 1014

    1/2/08 3:23:28 PM1/2/08 3:23:28 PM

  • BILL OF MATERIALSQTY. PART NAME DESCRIPTIONITEM

    1234

    2144

    U-JOINTSWIVELBUSHINGRET. RING

    CAST IRONCAST IRON

    INTERNALSTEEL

    YOKE

    4

    5

    5 4 PIN STEEL

    1

    2

    3

    Figure 20.60

    Yoke

    1015

    ber28376_ch20.indd 1015ber28376_ch20.indd 1015 1/2/08 3:23:29 PM1/2/08 3:23:29 PM

  • 1.20

    .75

    R 1.00.752.753.50

    3.55

    1.50

    PART NAME: BUSHING

    PART NAME: U-JOINT

    R.1.00

    1.00

    2.00

    PART NAME: SWIVEL

    .50 THROUGH

    .75

    .75

    .95

    PART NAME: PIN

    .50

    .50

    Figure 20.60

    Yoke (Continued)

    1016

    ber28376_ch20.indd 1016ber28376_ch20.indd 1016 1/2/08 3:23:29 PM1/2/08 3:23:29 PM

  • METRIC

    VALVE ASSEMBLY

    10

    11

    12

    13

    14

    15

    16

    171819

    EXPANSION PIN

    VALVE TOP

    SPRING

    EXTERNAL RETAINING RINGMATING RING A

    E-TYPE RETAINING RINGPIN

    SHAFT

    JOINT A

    ITEM QTY NAME DESCRIPTION

    STEEL

    STEEL

    STEEL

    STEEL

    STEEL

    STEEL

    SOCKET HEAD CAP SCREW

    WELD RINGMATING RING B

    PISTONBODY

    HANDLE

    BRACE

    SUPPORT

    61311111214221111

    123456789

    1011121314151617

    M12 X 1.75 X 54

    STEELSTEEL

    STEEL

    STEEL

    SPRING PIN118JOINT B STEEL119

    STEEL

    STEEL

    1

    2

    20

    4

    5

    6

    79

    9 3

    8

    3

    WELD RING 2 STEEL220

    Figure 20.61

    Valve assembly

    1017

    ber28376_ch20.indd 1017ber28376_ch20.indd 1017 1/2/08 3:23:29 PM1/2/08 3:23:29 PM

  • PART NAME: WELD RING

    94

    5 4

    4

    13

    78

    86

    78

    13

    70

    78

    12

    35

    R 5

    4 TYP

    2112

    4

    117

    229

    96

    45

    PART NAME: BODY

    53

    158

    29

    96

    112

    12FROM BOTTOM

    128 6X M12

    THRU

    PART NAME: MATING RING B

    PART NAME: WELD RING 2

    112

    5 4

    4

    13

    96

    24

    34

    128

    12.5 19.250

    12.5

    1417

    11

    466

    27

    3 X 45

    PART NAME: VALVE TOP

    158

    PART NAME: JOINT B

    1.000

    X 45

    46

    M12 X 1.

    75

    13 4

    5

    R 5

    22

    2X

    8

    R 11

    11

    12

    11

    R 11

    321151

    6

    R 10

    2X

    8

    60

    PART NAME: BRACE

    30

    Figure 20.61

    Valve assembly (Continued)

    1018

    ber28376_ch20.indd 1018ber28376_ch20.indd 1018 1/2/08 3:23:29 PM1/2/08 3:23:29 PM

  • PART NAME: MATING RING A

    150

    25

    78

    9416FROM BOTTOM

    122

    M12THRU

    39.228R 50

    22

    M12 X 1.

    75

    51

    125

    PART NAME: HANDLE

    13

    11

    8R 10

    210

    24

    1 X 451.5 GRO

    OVE

    .5

    3.8 38

    20

    1.8

    8

    .7 GROOVE.8

    30

    11

    22

    R 11

    8

    23

    711

    22 22

    4

    14

    11

    11

    PART NAME: PISTON

    45

    84

    3

    33

    26

    66

    18

    PART NAME: PIN

    PART NAME: SUPPORTPART NAME: SHAFT

    14

    12

    135.5

    7

    PART NAME: JOINT A

    Figure 20.61

    Valve assembly (Continued)

    1019

    ber28376_ch20.indd 1019ber28376_ch20.indd 1019 1/2/08 3:23:29 PM1/2/08 3:23:29 PM

  • 12

    3

    4

    5

    6

    7

    8

    6

    5

    76

    3

    8

    4

    ASSEMBLED SECTION

    AIR CYLINDER

    SPACER

    BODY

    END CAP

    ITEM QTY NAME DESCRIPTION

    STEEL

    STEEL

    ALUMINUM

    SLEEVE

    MOUNTSHAFT

    RUBBER RINGPISTON

    11111211

    12345678

    BRONZE

    ALUMINUMSTEEL

    RUBBERALUMINUM

    Figure 20.62

    Air cylinder

    1020

    ber28376_ch20.indd 1020ber28376_ch20.indd 1020

    1/2/08 3:23:29 PM1/2/08 3:23:29 PM

  • .8250

    .900

    .6250

    .200

    1.000

    .625

    2X .6250-

    18 UNC X

    .875

    R .025 FIL

    LETED

    GROOVE

    .6250

    .0625 X 45

    7.250

    2X .0325 X

    .350

    .344

    1.3750

    .156

    2.000

    .6250-18U

    NC

    .250

    1.250

    .344

    2.000

    1.3750

    PART NAME: SHAFT

    PART NAME: PISTON

    PART NAME: RUBBER RING

    PART NAME: BODY

    PART NAME: SLEEVE

    PART NAME: MOUNT

    PART NAME: SPACER

    5.250

    2.230

    2X .115 X

    45

    2.00

    1.250-12

    UNC

    .650

    2.230

    2.000

    .625

    1.600

    .250-1

    8NPT

    1.000

    R .050

    .100

    .250.1

    .200

    .0875

    .200

    1.7502.75

    1.500

    2.00

    .250

    2.23

    1.250

    .250-18

    NPT

    PART NAME: END CAP

    .5001.25

    2X

    Figure 20.62

    Air cylinder (Continued)

    1021

    ber28376_ch20.indd 1021ber28376_ch20.indd 1021 1/2/08 3:23:30 PM1/2/08 3:23:30 PM

  • ITEM123456789

    10111213141516

    QTY1112211111241241

    PART NAMEPX10001610-1DE-STA-CO PT. NO. 441203DE-STA-CO PT. NO. 229

    PX10001610-2PX10001610-3MC-CARR PT. NO. 91611A313POWER DRIVE SOCKET

    PX10001610-3PX10001610-3

    DESCRIPTIONWELDED UNITADJUSTMENT SPINDLE ASSEMBLYCAM ACTION VERT. TOGGLE CLAMP

    M8 x 1.25 x 35 S.H.C.S.MC-CARR PT. NO. 91290A438

    MC-CARR PT. NO. 91290A326MC-CARR PT. NO. 91290A426

    MC-CARR PT NO. 90274A322

    M10 x 31

    M13 x 38WELDED UNITSHAFT R.C. 37-42M5 x 30 EXPANSION PIN1.25 SOC, .25 DRIVE X 1.5 (Eng) M6 x 1 x 20 S.H.C.S.M8 x 1.25 x 20 S.H.C.S.END PLATE SAE 2024 ALUMINUMPAD-POLY-HI TIVAR-100M5 x .8 x 12 F.H.M.S.PUMP BODY

    GROUND STEEL DOWEL

    GROUND STEEL DOWEL

    16

    1115

    14

    7

    1

    5

    4

    6

    9

    10

    8

    3

    2

    12

    WATER PUMP FIXTURE

    METRIC

    13

    Figure 20.63

    Water pump fi xture

    1022

    ber28376_ch20.indd 1022ber28376_ch20.indd 1022

    1/2/08 3:23:30 PM1/2/08 3:23:30 PM

  • PART NAME: WELDED UNITMATERIAL: STEELNO. REQ.: 1

    3.05

    130.5980.00

    50.87

    29.00

    12.7

    40

    R 404X M81.25

    69.4054.00

    2X

    10.0 15.111

    22.40

    54.6013.00

    23.63

    R 3 FILLET WELD

    ALL-AROUND

    30

    57.65

    140.00198.00

    238.00

    5-J-WELD

    55.00

    141.01121.96

    2X

    9.52

    160.00 38.066.01 12.60

    55.3118.71

    74.31 100.00

    4X M513

    LOCATE AT A

    SSEMBLY

    19.00

    15.40

    40.00

    R6

    30

    12.57R3 FILLET

    WELD

    ALL-AROUND

    2X M819.18

    143.74

    82.00

    2X M6

    3.60

    40.00

    162.70

    40.6518.75

    22.35

    82.00 119.34

    98.30

    220.00

    430.00

    13.00

    207.30

    2X M82X 9.52

    36.68 83.90

    12.7068.05

    405.00379.20

    M8

    163.80113.002

    5.4012.70

    4X 10.30

    10.00

    25.40110.00194.6

    0210.00

    3.6

    30

    15.00

    PART NAME: BASEMATERIAL: STEELNO. REQ.: 1

    Figure 20.63

    Water pump fi xture (Continued)

    1023

    ber28376_ch20.indd 1023ber28376_ch20.indd 1023 1/2/08 3:23:30 PM1/2/08 3:23:30 PM

  • PART NAME: SHAFTMATERIAL: STEELNO. REQ.: 1

    163.00

    4.8

    106.00

    64.0028.00

    6.35

    45 X 1.6

    13.00

    R 4

    R 3

    RAISED D

    IAMOND

    KNURL

    16.0013.00 SQUARE

    19

    18.00

    30.00

    PART NAME: END PLATEMATERIAL: ALUMINUMNO. REQ.: 1

    188.00

    2X

    6.8

    10.3

    7.9

    12.70

    162.70

    12.7038.00

    30

    28.00

    9.50

    PART NAME: PADMATERIAL: MOLDED WEIGHT POLYETHYLENENO. REQ.: 2

    2X

    5.00

    10.50 X

    41

    3.23

    45 X .80

    4.78

    89.0012.7063.50

    16.00

    8.00

    PART NAME: PUMP BODYMATERIAL: N/ANO. REQ.: 1

    26.75

    333

    203 180

    R 8

    R 50

    R 3

    259.85

    170

    321.25

    254.50

    150.00

    60.3435.27

    Figure 20.63

    Water pump fi xture (Continued)

    1024

    ber28376_ch20.indd 1024ber28376_ch20.indd 1024 1/2/08 3:23:30 PM1/2/08 3:23:30 PM

  • HIGH SPEED SHAFT

    TAPER PLUG

    WORM GEAR

    HEX HEAD CAP SCREWHEX HEAD CAP SCREW

    SLOW SPEED KEYWAYSNGL. ROW TAPER ROLLER BEARING

    SNGL. ROW CYLINDER BEARING

    HEX HEAD CAP SCREWHEX NUT

    DBLE. ROW TAPERED ROLLER BEARING

    ITEM QTY NAME DESCRIPTION

    .500-16NPT

    BRONZE

    7/16-14UNC-2A X 2.251/2-13UNC-2A X .75

    1/4 X 1/4 X 1.75(NTN) 4T-LM67048

    (NTN) N10/NU10 #1008

    7/16-14UNC-2A X 2.751-8UN-2B

    (NTN) 4T-2690

    HOUSING

    RETAINING PLATESLOW SPEED SHAFT

    MOTOR ADAPTORHIGH SPEED OIL SEAL

    SLOW SPEED OIL SEAL

    SLOW SPEED SPACER

    BEARING CAP

    HIGH SPEED LOCKWASHER

    12211114821221114112

    1234567891011121314151617181920

    CAST IRON

    CAST IRONSAE 4340

    CAST IRON

    SAE 1060

    SAE 4140

    221 INTERNAL RETAINING RING SAE 1060

    15

    2

    5

    1

    11

    4

    10

    10

    9

    9

    3

    3

    12

    12

    13

    13

    20

    6

    7

    14

    821

    17

    1618

    192021

    GEAR REDUCER

    Figure 20.64

    Gear reducer

    1025

    ber28376_ch20.indd 1025ber28376_ch20.indd 1025

    1/2/08 3:23:30 PM1/2/08 3:23:30 PM

  • SECTION A-A

    1.329

    2.813

    6.406

    .313 .469

    .625

    R 1.719

    4.058

    R .153

    R .153

    SECTION B-B

    .313

    .313

    .938 .079.313.548

    1.329

    3.281

    .7812.50

    .313

    .313

    1.251.094.555

    PART NAME: HOUSINGMATERIAL: CINO. REQ.: 1

    6.25

    5.7815.235

    4.535

    3.750

    3.438

    2.656

    2.813

    2.60

    8X

    .500-14UN

    C

    .625

    2.656

    4.156

    8.281

    7.969

    8X R .313

    R .500

    5.781

    .500-16NP

    T PLUG

    .7813

    .781.635

    3.043

    6.094

    3.754

    7.969

    8.281

    R 3.041

    3.4383.754

    3.281.938

    1.6412.433

    8X

    .4375-14UNC

    .625

    2.891

    7.656

    .156

    SECTION A-A

    SECTION

    B-B

    ALL FILLETS

    & ROUNDS

    R

    .156 U.O

    .S.

    Figure 20.64

    Gear reducer (Continued)

    1026

    ber28376_ch20.indd 1026ber28376_ch20.indd 1026 1/2/08 3:23:31 PM1/2/08 3:23:31 PM

  • 1.406

    .625.313

    .313

    .156

    3.906

    2.812

    2.195

    3.755

    5.400

    2.30

    3.755

    5.938

    3.125

    3.750

    4.531

    4X

    .469R 2.9

    69

    1.983

    ALL FILLET

    S & ROUN

    DS

    R .156 U.O

    .S.

    PART NAME: RETAINING PLATEMATERIAL: CINO. REQ.: 2

    .2511.875

    1.875

    2.813

    5.000

    2.813

    2X 45 X

    .156

    1.125

    1.25

    PART NAME: SLOW SPEED SHAFTMATERIAL: SAE 4320NO. REQ.: 1

    R 1.000

    1.25

    R .313

    1.438 2.1

    88

    4.531

    .25

    1.875

    R .665

    .783.625.469

    PART NAME: WORM GEARMATERIAL: PHOSPHOR BRONZENO. REQ.: 1

    SPUR GEAR DATADIAMETRAL PITCHNUMBER OF TEETHPRESSURE ANGLEPITCH DIAMETERBASE CIRCLE DIAMETERCIRCULAR PITCHCIRCULAR THICKNESSROOT DIAMETER

    8

    2720

    4.2194.523.491.2463.906

    8.125

    .235

    .391

    2.188

    .860.781

    .469

    .190.156

    6.406

    .938

    45

    3.906

    2.188 2.5

    00

    2.494

    1.50

    4X

    .531

    3.757 B.

    C.

    5.469

    .531 7.03 B.C

    .

    .860

    5.781 R

    .125

    ALL FILLET

    S & ROUN

    DS

    R .156 U.O

    .S.

    PART NAME: MOTOR ADAPTORMATERIAL: CINO. REQ.: 1

    Figure 20.64

    Gear reducer (Continued)

    1027

    ber28376_ch20.indd 1027ber28376_ch20.indd 1027 1/2/08 3:23:31 PM1/2/08 3:23:31 PM

  • R .548

    1.406

    2.188

    .313

    2.188

    R .125

    .313

    R .625

    10

    3.125

    2.600.625

    2.6563.906

    4X

    .531

    3.9062.656

    4X R .469

    R .938

    FILLETS & ROUNDS

    R .156 U.O

    .S.

    PART NAME: HIGH SPEED SHAFTMATERIAL: SAE 4320NO. REQ.: 1

    WORM GEAR DATANUMBER OF THREADSPRESSURE ANGLEPITCH DIAMETERLEAD RIGHT HANDLEAD ANGLEADDENDUMWHOLE DEPTHCHORDAL THICKNESSINNER DIAMETEROUTER DIAMETER

    5

    20.938.375169.156.313.204.619

    1.24445 X .0

    789

    1.406

    2.891

    2.266

    .938

    45 X .2

    352.344

    .546 1.796

    1-8 UN-2A

    .935

    1.100

    1.500

    .25

    .475

    .600

    .0788 GROOVE.0788

    9.296

    3.204

    45 X .0788

    PART NAME: BEARING CAPMATERIAL: CRSNO. REQ.: 1

    Figure 20.64

    Gear reducer (Continued)

    1028

    ber28376_ch20.indd 1028ber28376_ch20.indd 1028 1/2/08 3:23:31 PM1/2/08 3:23:31 PM

  • 1 2

    3

    45

    6

    7

    8

    9

    10

    PLATE

    LID

    DOOR SLIDERDOOR

    ITEM QTY NAME DESCRIPTION

    STEEL

    CLR PLASTIC

    STEELSTEEL

    BODY

    RETAINERCONNECTOR

    PIN RETAINERPIN

    BACKING PLATE

    1111111211

    10987654321

    PLASTIC

    STEELPLASTIC

    STEELPLASTIC

    PLASTICCD-ROM CAROUSEL

    Figure 20.65

    CD-ROM carousel

    1029

    ber28376_ch20.indd 1029ber28376_ch20.indd 1029 1/2/08 3:23:31 PM1/2/08 3:23:31 PM

  • 1.750 X .0312

    SLOT

    .25 AT TO

    P

    BY .1875 A

    T BOTTOM

    EVENLY

    ANGLED

    SIDES

    3 EQ SP &

    IN MIDDL

    E

    OF TWO C

    'BORES

    1.4375 X .0468

    1.3125 X .0781

    .3750 1.1875 X .0312

    FROM BACK

    .5625

    .0312 1.000.0312

    .0312

    .1562

    .250.375

    DETAIL B

    .1250.0313

    CHAMFER .01 X 45

    .1875

    .0625

    .0937

    DETAIL A

    DETAIL C

    .1250

    .250

    R .0625

    .0625

    .1875

    .200

    .200.0625

    PART NAME: CONNECTOR

    PART NAME: PLATE

    .1250 X .1325

    BOTH ENDS.3125

    1.00

    2.2969

    4.625

    .169

    2.3754.750

    1.500

    DETAIL A

    DETAIL B

    DETAIL C

    PART NAME: LID

    .0625

    .1875.0625

    3X .093 X .093 TAB

    EQ SP

    .750 X .0312

    3X .093 X .093 SLO

    T

    EQ SP

    45

    PART NAME: RETAINER

    Figure 20.65

    CD-ROM carousel (Continued)

    1030

    ber28376_ch20.indd 1030ber28376_ch20.indd 1030 1/2/08 3:23:31 PM1/2/08 3:23:31 PM

  • .0781

    4.5625

    S

    .0781

    .0468 X .0312 LONG

    .0937

    .010

    .0625

    .2187

    1.4375

    .0078

    4.25

    R .0937

    .0625

    R .0625

    .0781

    .3125

    .250

    1.43751.750

    4.000

    1.375

    4.750

    1.4375

    .0313

    .375

    1.500

    .0156 X .0

    312

    BOTH TOP

    &

    BOTTOM

    .100

    7 TAPER

    BOTH SIDE

    S

    .250.125

    .1093.100

    .0078

    .1093

    .0781

    PART NAME: PINPART NAME: PIN RETAINER

    PART NAME: DOOR SLIDER

    PART NAME: DOOR

    PART NAME: BACKING PLATE

    R .125

    .15625

    Figure 20.65

    CD-ROM carousel (Continued)

    1031

    ber28376_ch20.indd 1031ber28376_ch20.indd 1031 1/2/08 3:23:31 PM1/2/08 3:23:31 PM

  • R 4.500 X

    .1562 RE

    CT SLOT

    .375 CEN

    TERED ON

    END

    STARTING

    AT .3750 A

    ND .125

    DEEP

    FROM EN

    D ALSO C

    ENTERED

    TO ENDDETAIL A

    DETAIL B

    .250

    5.9750

    .1562 .1875

    X .1250 R

    ECT HOL

    E

    .25

    .0781 C

    ENTERED

    IN

    HOLE

    .5625

    .375

    R .1875

    ALL COR

    NERS1.6250

    4.750

    4.8750

    .3125 .8125

    1.3750

    .93752.343

    7 CL

    .1875

    2.5312

    .025

    .0625

    R 1.000

    .1562

    .0625 .5937

    FILLETS & ROUNDS R .0625

    .3125

    .0625

    .0625.2500.2187

    .0625

    .500.6250

    R .03125

    DETAIL BDETAIL A

    TOP VIEW PROFILE VIEW

    .1250

    .0313

    .0625

    .0625.0625

    .4375

    .0937

    R .0487

    Figure 20.65

    CD-ROM carousel (Continued)

    1032

    ber28376_ch20.indd 1032ber28376_ch20.indd 1032 1/2/08 3:23:31 PM1/2/08 3:23:31 PM

  • HEX HEAD BOLT

    SPACER

    ITEM QTY NAME DESCRIPTION

    .25-20UNC X 3.00

    STEEL

    CENTER PIN

    END PLATEDISK

    SUPPORT PINHEX NUT

    1422144

    1234567

    STEEL

    STEELSTEEL

    STEEL.25-20UNC

    5

    6

    1

    2

    34

    4

    3 7

    FIXTURE ASSEMBLY

    Figure 20.66

    Fixture assembly

    1033

    ber28376_ch20.indd 1033ber28376_ch20.indd 1033

    1/2/08 3:23:31 PM1/2/08 3:23:31 PM

  • .500

    .50

    2.00

    .50

    2.00

    4.00 SQ

    3.00

    4X

    .25

    1.00

    4X

    .1875

    2.00

    .125

    4X R .125

    1.00

    1.250

    1.00

    1.500

    PART NUMBER: 1MATERIAL: STEEL

    PART NUMBER: 4MATERIAL: STEEL

    PART NUMBER: 3MATERIAL: STEEL

    PART NUMBER: 6MATERIAL: STEEL

    PART NUMBER: 5MATERIAL: STEEL

    1.50 2.500

    3.000

    1.000

    .625.06 X 45

    .25

    .1875

    .50 2.501.50

    2X .0325 X

    45

    1.625

    1.625

    Figure 20.66

    Fixture assembly (Continued)

    1034

    ber28376_ch20.indd 1034ber28376_ch20.indd 1034 1/2/08 3:23:32 PM1/2/08 3:23:32 PM

  • CHAPTER 20 Working Drawings 1035

    The following classic problems were taken from Engi-neering Drawing & Graphic Technology, 14th Edition, by Thomas E. French, Charles J. Vierck, and Robert Foster.

    1. Make an assembly drawing in section. The bracket is cast iron, the wheel is cast steel, the bushing is bronze, and the pin and taper pin are steel. Scale: full size.

    1a. Make a drawing of the bracket with one view in section. Material is cast iron. Scale: full size.

    1b. Make a drawing of the wheel with one view in sec-tion. Material is cast steel. Scale: full size.

    2. Make an assembly drawing in section. The assem-bly comprises two cast-iron brackets, two bronze bushings, steel shaft, cast-steel roller, and cast-iron base. The bushings are pressed into the roller, and the shaft is drilled for lubrication. Scale: full size.

    2a. Make a drawing of the roller and bushing assembly that gives one view in section. See Problem 2 for materials. Scale: full size.

    The problems that are given in this group have been arranged as complete exercises in making a set of work-ing drawings. Remember that the dimensions given on the pictorial views are to be used only to obtain distances of information needed. In some cases the data needed for a particular part may have to be obtained from the mating part. The detail drawings should be made with each part on a separate sheet. Drawings of cast or forged parts may be made in the single-drawing or the multiple-drawing system. The assembly drawing should include any necessary dimensions, such as number, size, and spacing of mount-ing holes that might be required by a purchaser or needed for checking with the machine on which a subassembly is used.

    3. Make a complete set of working drawings for the antivibration mount.

    4. Make a complete set of drawings for pivot hanger, including detail drawings, assembly drawing, and

    parts list. All parts are steel. This assembly consists of a yoke, base, collar, and standard parts.

    5. Make a complete set of drawings for pump valve. The valve seat, stem, and spring are brass; the disk is hard-rubber composition. In operation, pressure of a fl uid upward against the disk raises it and al-lows fl ow. Pressure downward forces the disk tighter against the seat and prevents fl ow.

    C l a s s i c P r o b l e m s

    Problem 1

    Metric sliding-door guide

    ber28376_ch20.indd 1035ber28376_ch20.indd 1035 1/2/08 3:23:32 PM1/2/08 3:23:32 PM

  • Problem 2

    Bell-roller support

    Problem 3

    Antivibration mount

    1036

    ber28376_ch20.indd 1036ber28376_ch20.indd 1036 1/2/08 3:23:34 PM1/2/08 3:23:34 PM

  • Problem 4

    Pivot hanger

    Problem 5

    Pump valve

    1037

    ber28376_ch20.indd 1037ber28376_ch20.indd 1037 1/2/08 3:23:35 PM1/2/08 3:23:35 PM

  • 1038 PART 4 Standard Technical Graphics Practices

    3-D Solid Models for Assembly, Working Drawings and Design Veri cation

    ObjectiveThe multiview and pictorial assembly sketches and models in this section are intended to be used to construct fully constrained 3-D solid part mod-els and product assemblies. Rendered models, photos, and parts lists are included with sketches to help in visualizing and planning product modeling and as-sembly. Selected solid modeling problems from Chap-ters 10, 13, and 16 designated FOR ASSEMBLY are included in some of the following 3-D assembly model assignments.

    Nominal DimensionsAssembly and part sketches typi-cally are dimensioned by nominal size only. To achieve manufacturing realism, calculation of appropriate tol-erances, fi ts, and clearances will be required. Chapters in this text on general dimensioning, geometric dimen-sioning and tolerances, as well as appropriate appendi-ces are recommended for reference.

    Use of AppendicesWhere noted on sketches, refer to the Appendix section of this text to verify thread spec-ifi cations, standard fasteners, as well as other stan-dardized part information.

    Your Solid Modeling SoftwareAny available para-metric solid modeling software may be used for these problems. For assembly of existing parts, determine

    the key base part and use appropriate assembly con-straints when creating 3-D assemblies. For bottom-up part modeling of individual parts, apply construction or datum plane set up as assigned to create part bodies using standard extrusion, revolution, or lofting meth-ods. For top-down modeling, plan your datum plane layout in assembly mode for part building. Apply 3-D features, such as holes, fi llets, chamfers, ribs, thin wall operations as required to create a logical, easy to edit history tree. Use the fi nished part and assembly model to generate associated multiview documentation con-taining appropriate drawing views (i.e., front, top, right side, isometric). If assigned, make parametric changes to part model fi les and use these changes to update the associated multiview documentation.

    On-Line Manufacturers PartsFor standard parts, such as threaded screws, bolts, washers, spacers, bush-ings, and O-rings, many manufacturers furnish 3-D CAD models of their products online. Where possible, identify and download standard parts in order to save modeling time. Use online searches to investigate the availability of manufacturers 3-D part models. Deter-mine whether they are available in a format that is com-patible with your solid modeling software.

    1: HITCH MOUNTProduct

    4: UTILITY FAUCETProduct 5: ROBOTIC ARMConcept Model

    2: MATERIAL PUNCHConcept Model

    3: ENGINEConcept Model

    ber28376_ch20.indd 1038ber28376_ch20.indd 1038 1/2/08 3:23:37 PM1/2/08 3:23:37 PM

  • Assembly 1: TRAILER HITCH MOUNTReverse Engineer from Product

    Hitch Mount Photo & Parts List

    Figure 20.67

    Trailer hitch mountreverse engineer from product

    Sketch for Part Number 1: HITCH MOUNT

    1039

    ber28376_ch20.indd 1039ber28376_ch20.indd 1039 1/2/08 3:23:39 PM1/2/08 3:23:39 PM

  • Sketch for Part Number 2: BALL Sketch for Part Number 3: HITCH PIN

    Figure 20.67

    Trailer hitch mountreverse engineer from product (Continued)

    Sketch for Part Number 4: PIN LOCK

    1040

    ber28376_ch20.indd 1040ber28376_ch20.indd 1040 1/2/08 3:23:44 PM1/2/08 3:23:44 PM

  • 1041

    Sketch for Part Number 5: HEX NUT Sketch for Part Number 1: HITCH PIN

    Figure 20.67

    Trailer hitch mountreverse engineer from product (Continued)

    Exploded and Assembled Model of Trailer Hitch Mount

    ber28376_ch20.indd 1041ber28376_ch20.indd 1041 1/2/08 3:23:47 PM1/2/08 3:23:47 PM

  • Assembly 2: MATERIAL PUNCHConcept for Initial Design Model (METRIC mm)

    Concept Sketch

    Figure 20.68

    Material punchinitial concept design model

    Design Refi nement

    1042

    ber28376_ch20.indd 1042ber28376_ch20.indd 1042 1/2/08 3:23:50 PM1/2/08 3:23:50 PM

  • 1043

    Parts List

    Figure 20.68

    Material punchinitial concept design model (Continued)

    Sketch for Part Number 1: PUNCH BASE

    ber28376_ch20.indd 1043ber28376_ch20.indd 1043 1/2/08 3:23:51 PM1/2/08 3:23:51 PM

  • Sketch for Part Number 2: PUNCH SLIDE

    Figure 20.68

    Material punchinitial concept design model (Continued)

    Sketch for Part Number 3: HAND LEVER

    1044

    ber28376_ch20.indd 1044ber28376_ch20.indd 1044 1/2/08 3:23:53 PM1/2/08 3:23:53 PM

  • Figure 20.68

    Material punchinitial concept design model (Continued)

    Sketch for Part Number 4: HAND BAR

    Sketch for Part Number 5: PUNCH LEVER

    Sketch for Part Number 6: PUNCH PLATE

    1045

    ber28376_ch20.indd 1045ber28376_ch20.indd 1045 1/2/08 3:23:55 PM1/2/08 3:23:55 PM

  • Sketch for Part Number 7: RECEIVER PLATE

    Sketch for Part Number 8: PIN - 45

    Figure 20.68

    Material punchinitial concept design model (Continued)

    Sketch for Part Number 9: PIN - 30

    1046

    ber28376_ch20.indd 1046ber28376_ch20.indd 1046 1/2/08 3:23:58 PM1/2/08 3:23:58 PM

  • 1047

    Sketch for Part Number 10: PIN SCREW

    Exploded Assembly Model

    Figure 20.68

    Material punchinitial concept design model (Continued)

    Operational Test Assembly Model: Open and Closed Positions

    ber28376_ch20.indd 1047ber28376_ch20.indd 1047 1/2/08 3:24:02 PM1/2/08 3:24:02 PM

  • Figure 20.69

    Engine modelworking concept for block, pistons, and crankshaft

    Assembly 3: ENGINE MODELConcept for 3-Cylinder Model (METRIC mm)

    Concept Sketch and Parts for Virtual Engine Assembly

    1048

    ber28376_ch20.indd 1048ber28376_ch20.indd 1048 1/2/08 3:24:05 PM1/2/08 3:24:05 PM

  • 1049

    Figure 20.69

    Engine modelworking concept for block, pistons, and crankshaft (Continued)

    Sketch for Part Number 1: ENGINE BLOCK

    ber28376_ch20.indd 1049ber28376_ch20.indd 1049 1/2/08 3:24:07 PM1/2/08 3:24:07 PM

  • Figure 20.69

    Engine modelworking concept for block, pistons, and crankshaft (Continued)

    Sketch for Part Number 2: CRANK SHAFT

    1050

    ber28376_ch20.indd 1050ber28376_ch20.indd 1050 1/2/08 3:24:09 PM1/2/08 3:24:09 PM

  • 1051

    Sketch for Part Number 3: PISTON

    Figure 20.69

    Engine modelworking concept for block, pistons, and crankshaft (Continued)

    Sketch for Part Number 4: CONNECTING ROD

    ber28376_ch20.indd 1051ber28376_ch20.indd 1051 1/2/08 3:24:11 PM1/2/08 3:24:11 PM

  • Sketch for Part Number 5: PISTON PIN

    Figure 20.69

    Engine modelworking concept for block, pistons, and crankshaft (Continued)

    Operational Test Assembly Model: Working Crankshaft and Pistons in Engine Block

    1052

    ber28376_ch20.indd 1052ber28376_ch20.indd 1052 1/2/08 3:24:14 PM1/2/08 3:24:14 PM

  • 1053

    Figure 20.70

    Utility faucetreverse engineer from product

    Assembly 4: UTILITY FAUCETReverse Engineer from Product

    Utility Faucet Product Photo, Parts Listing and Exploded Views

    ber28376_ch20.indd 1053ber28376_ch20.indd 1053 1/2/08 3:24:15 PM1/2/08 3:24:15 PM

  • Sketch for Part Number 1: FAUCET BASE

    Figure 20.70

    Utility faucetreverse engineer from product (Continued)

    Sketch for Part Number 2: SPOUT

    1054

    ber28376_ch20.indd 1054ber28376_ch20.indd 1054 1/2/08 3:24:19 PM1/2/08 3:24:19 PM

  • 1055

    Sketch for Part Number 3: HANDLE

    Figure 20.70

    Utility faucetreverse engineer from product (Continued)

    Sketch for Part Number 4: LOCK RING Sketch for Part Number 5: O-RING

    ber28376_ch20.indd 1055ber28376_ch20.indd 1055 1/2/08 3:24:21 PM1/2/08 3:24:21 PM

  • Sketch for Part Number 6: SCREW-HANDLE Sketch for Part Number 7: HOT-COLD BUTTON

    Figure 20.70

    Utility faucetreverse engineer from product (Continued)

    Sketch for Part Number 8: NOZZLE Sketch for Part Number 9: RING-FILTER

    1056

    ber28376_ch20.indd 1056ber28376_ch20.indd 1056 1/2/08 3:24:24 PM1/2/08 3:24:24 PM

  • 1057

    Sketch for Part Number 10: FILTER-SCREEN Sketch for Part Number 11: SPACER

    Figure 20.70

    Utility faucetreverse engineer from product (Continued)

    Final Assembly Model

    ber28376_ch20.indd 1057ber28376_ch20.indd 1057 1/2/08 3:24:28 PM1/2/08 3:24:28 PM

  • Assembly 5: ROBOTIC ARMConcept for Initial Design Model

    Figure 20.71

    Robotic armconcept for initial design model

    Concept Sketch, Parts Listing and Exploded Parts View of Robotic Arm

    1058

    ber28376_ch20.indd 1058ber28376_ch20.indd 1058 1/2/08 3:24:30 PM1/2/08 3:24:30 PM

  • Sketch for Part Number 1: BASE E-01

    Figure 20.71

    Robotic armconcept for initial design model (Continued)

    Sketch for Part Number 2: ARM E-01

    1059

    ber28376_ch20.indd 1059ber28376_ch20.indd 1059 1/2/08 3:24:32 PM1/2/08 3:24:32 PM

  • Sketch for Part Number 3: ARM E-02

    Sketch for Part Number 4: SLIDING TUBE

    Figure 20.71

    Robotic armconcept for initial design model (Continued)

    Sketch for Part Number 5: VACUUM CONNECTOR

    1060

    ber28376_ch20.indd 1060ber28376_ch20.indd 1060 1/2/08 3:24:34 PM1/2/08 3:24:34 PM

  • Sketch for Part Number 6: VACUUM CUP

    Sketch for Part Number 7: BASE CAP

    Figure 20.71

    Robotic armconcept for initial design model (Continued)

    Sketch for Part Number 8: ELBOW CAP

    1061

    ber28376_ch20.indd 1061ber28376_ch20.indd 1061 1/2/08 3:24:37 PM1/2/08 3:24:37 PM

  • 1062

    Sketch for Part Number 9: VACUUM CAP

    Figure 20.71

    Robotic armconcept for initial design model (Continued)

    Sketch for Part Number 10: CAP SCREW

    ber28376_ch20.indd 1062ber28376_ch20.indd 1062 1/2/08 3:24:40 PM1/2/08 3:24:40 PM

  • 1063

    Figure 20.71

    Robotic armconcept for initial design model (Continued)

    Sample Position Settings for Assembled Robotic Arm

    ber28376_ch20.indd 1063ber28376_ch20.indd 1063 1/2/08 3:24:42 PM1/2/08 3:24:42 PM

    Cover PageTitle PageCopyright PagePREFACE ABOUT THE AUTHORSContentsPart One: Global Implementation for Technical Graphics1 Introduction to Graphics CommunicationsObjectives1.1 Introduction1.2 Human Communications1.3 The Importance of Technical Graphics1.4 A Brief History of Graphics Communications1.5 Visual Science,1.6 What You Will Learn1.7 Specialists and Technical Drawings1.8 Engineering Technology1.9 Summary

    2 The Engineering Design ProcessObjectives and OverviewIntroduction2.1 Design2.2 Engineering Design2.3 The Digital Enterprise2.4 Summary

    3 Design inIndustryObjectives and Overview3.1 The Engineering Design Process3.2 Types of Design Projects3.3 Ideation3.4 Refinement3.5 Design Review Meetings3.6 Implementation3.7 Drawing Control3.8 Other Engineering Design Methods3.9 Virtual Reality3.10 Summary

    4 The Role of Technical Graphics in Production, Automation, and Manufacturing ProcessesObjectivesIntroduction4.1 Integration in Manufacturing4.2 Manufacturing Planning, Controlling, andProcessing4.3 Quality in Manufacturing4.4 The New Philosophies Driving Manufacturing Operations4.5 Summary

    Part Two: Fundamentals of Technical Graphics5 Design VisualizationObjectivesIntroduction5.1 Visualization Abilities5.2 The Visualization Cycle5.3 Design Visualization5.4 Solid Object Features5.5 Visualization Techniques for Technical Drawings5.6 Other Visualization Techniques5.7 Graphical Analysis of Engineering Data5.8 Virtual Reality and Visualization5.9 Visualization Uses5.10 Summary

    6 Technical Drawing ToolsObjectivesIntroduction6.1 Technical Drawing Tools6.2 Computer-Aided Drawing Tools6.3 Traditional Tools6.4 Line Drawing Techniques6.5 Scales6.6 Drawing Instrument Set6.7 Templates6.8 Technique for Laying Out a Drawing Sheet6.9 Technique for Drawing Using Traditional Tools6.10 Summary

    7 Sketching and TextObjectivesIntroduction7.1 Technical Sketching7.2 Sketching Technique7.3 Proportions and Construction Lines7.4 Types of Sketches7.5 Introduction to Projections7.6 Multiview Sketching Technique7.7 Multiview Sketches7.8 Perspective Projection7.9 Sketching Using a Constraint-Based Modeling Software Program7.10 Lettering7.11 Text on Drawings7.12 Summary

    8 Engineering Geometry and ConstructionObjectivesIntroduction8.1 Engineering Geometry8.2 Shape Description8.3 Coordinate Space8.4 Geometric Elements8.5 Points, Lines, Circles, and Arcs8.6 Conic Curves8.7 Roulettes8.8 Double-Curved Lines, Including Helixes8.9 Freeform Curves8.10 Angles8.11 Planes8.12 Surfaces8.13 Summary

    9 Three-Dimensional ModelingObjectivesIntroduction9.1 Wireframe Modeling9.2 Surface Modeling9.3 Solid Modeling9.4 Constraint-Based Modeling9.5 Feature Analysis9.6 Feature Definition9.7 Editing Part Features9.8 Duplicating Part Features9.9 Assembly Modeling9.10 Geometric Transformations9.11 3-D Viewing Techniques9.12 3-D Modeling and the Design Process9.13 Computer-Aided Manufacturing (CAM)9.14 Data Associativity9.15 Data Exchange Standards9.16 Summary

    10 Multiview DrawingsObjectivesIntroduction10.1 Projection Theory10.2 Multiview Projection Planes10.3 Advantages of Multiview Drawings10.4 The Six Principal Views10.5 View Selection10.6 Fundamental Views of Edgesand Planes10.7 Multiview Representations10.8 Multiview Drawing Visualization10.9 ANSI Standards for Multiview Drawings10.10 Summary

    11 Axonometric and Oblique DrawingsObjectivesIntroduction11.1 Axonometric Drawings11.2 Isometric Axonometric Projections11.3 Dimetric Projection11.4 Trimetric Projection11.5 Oblique Drawings11.6 Summary

    12 Perspective DrawingsObjectivesIntroduction12.1 Background12.2 Terminology12.3 Perspective Drawing Classifi cations12.4 Variables Selection12.5 One-Point Perspectives12.6 Two-Point Perspectives12.7 Objects Behind the Picture Plane12.8 Perspective Grids12.9 CAD Perspective Drawings12.10 Summary

    13 Auxiliary ViewsObjectivesIntroduction13.1 Auxiliary View Projection Theory13.2 Auxiliary View Classifi cations13.3 Auxiliary View Applications13.4 Summary

    Part Three: Descriptive Geometry14 Fundamentals of Descriptive GeometryObjectivesIntroduction14.1 Descriptive Geometry Methods14.2 Reference Planes14.3 Points14.4 The Coordinate System14.5 Lines14.6 Planes14.7 Summary

    15 Intersections and DevelopmentsIntroduction15.1 Intersections and Developments15.2 Intersections15.3 Developments15.4 Summary

    Part Four: Standard Technical Graphics Practices16 Section ViewsObjectivesIntroduction16.1 Sectioning Basics16.2 Cutting Plane Lines16.3 Section Line Practices16.4 Section View Types16.5 Special Sectioning Conventions16.6 3-D CAD Techniques16.7 Summary

    17 Dimensioning and Tolerancing PracticesObjectivesIntroduction17.1 Dimensioning17.2 Size and Location Dimensions17.3 Detail Dimensioning17.4 Dimensioning Techniques17.5 Tolerancing17.6 Tolerance Representation17.7 Tolerances in CAD17.8 Surface Texture Symbols17.9 Summary

    18 Geometric Dimensioningand Tolerancing (GDT)Introduction18.1 Overview18.2 GDT Symbols18.3 Individual Feature of Size18.4 Maximum Material Condition18.5 Inspection Tools18.6 Datums and Datum Features18.7 Geometric Controls18.8 Tolerance Calculations18.9 Design Applications18.10 Statistical Process Control18.11 Summary

    19 Fastening Devices and MethodsObjectivesIntroduction19.1 Fasteners19.2 Threaded Fasteners19.3 Thread Specifi cations: English System19.4 Thread Specifi cations: Metric System19.5 Thread Tables19.6 Thread Drawings19.7 Design for Assembly (DFA)19.8 Standard Bolts, Studs, and Screws19.9 Nonthreaded Fasteners19.10 Springs19.11 Summary

    20 Working DrawingsObjectivesIntroduction20.1 Basic Concepts20.2 Working Drawings20.3 Reprographics20.4 Standard Parts20.5 Using CAD to Create a Detailed Working Drawing from a 3-D Model20.6 Summary

    21 Technical Data PresentationObjectivesIntroduction21.1 Data Visualization in Engineering and Design 21.2 Data Visualization Elements21.3 Visualization Methods21.4 Object Rendering21.5 Information Integration21.6 Summary,

    22 Mechanisms: Gears, Cams, Bearings, and LinkagesObjectivesIntroduction22.1 Basic Definitions 22.2 Gears22.3 Cams22.4 Linkages22.5 Bearings22.6 Summary

    23 Electronic DrawingsObjectivesIntroduction23.1 Block Diagrams23.2 Schematic Drawings23.3 Wiring and Cabling Diagrams23.4 Printed Circuit Boards23.5 Summary

    24 Piping DrawingsObjectivesIntroduction24.1 Overview24.2 Pipe Types24.3 Pipe Connections24.4 Pipe Fittings24.5 Valves24.6 Pipe Drawings24.7 CAD-Based Process Plant Design Programs24.8 Summary

    25 Welding DrawingsObjectivesIntroduction25.1 Overview25.2 Welding Processes25.3 Welded Joint Types25.4 Weld Symbols25.5 Weld Types25.6 Weld Length and Increments25.7 Welding Templates25.8 Weld Symbols and CAD25.9 Summary

    GlossaryAppendix 1 Abbreviations for Engineering Drawings2 Metric Equivalents3 Geometric Dimensioning and Tolerancing Symbols4 Values for Important Properties of Materials5 Trigonometry Functions6 Properties of Geometric Elements7 ANSI Running and Sliding Fits (RC)8 ANSI Clearance Locational Fits (LC)9 ANSI Transition Locational Fits (LT)10 ANSI Interference Locational Fits (LN)11 ANSI Force and Shrink Fits (FN)12 Description of Preferred Metric Fits13 ANSI Preferred Hole Basis Metric Clearance Fits14 ANSI Preferred Hole Basis Transition and Interference Fits15 ANSI Preferred Shaft Basis Metric Clearance Fits16 ANSI Preferred Shaft Basis Metric Transition and Interference Fits17 Unifi ed Standard Screw Thread Series18 Thread Sizes and Dimensions19 Tap Drill Sizes for American National Thread Forms Appendix20 Hex Cap Screws (Finished Hex Bolts)21 Socket Head Cap Screws (1960 Series)22 Square Head Bolts23 Hex Nuts and Hex Jam Nuts24 Square Nuts25 ANSI Metric Hex Jam Nuts and Heavy Hex Nuts26 ANSI Metric Hex Nuts, Styles 1 and 227 ANSI Metric Slotted Hex Nuts and Hex Flange Nuts28 ANSI Square and Hexagon Machine Screw Nuts and Flat Head Machine Screws29 ANSI Slotted Flat Countersunk Head Cap Screws30 ANSI Slotted Round and Fillester Head Cap Screws31 Drill and Counterbore Sizes for Socket Head Cap Screw32 ANSI Hexagon and Spline Socket Head Cap Screws33 ANSI Hexagon Socket Head Shoulder Screws34 Drill and Counterbore Sizes for Metric Socket Head Cap Screws35 Socket Head Cap ScrewsMetric Series36 ANSI Metric Hex Bolts37 ANSI Metric Hex Cap Screws38 ANSI Hex and Hex Flange Head Metric Machine Screws39 ANSI Slotted Flat Head Metric Machine Screws40 ANSI Slotted Headless Set Screws41 ANSI Hexagon and Spline Socket Set Screws42 ANSI Hexagon and Spline Socket Set Screw Optional Cup Points43 ANSI Square Head Set Screws44 ANSI Taper Pipe Threads (NPT)45 ANSI Metric Plain Washers46 ANSI Type A Plain WashersPreferred Sizes47 ANSI Type A Plain WashersAdditional Selected Sizes48 ANSI Type B Plain Washers49 ANSI Helical Spring Lock Washers50 ANSI Internal and External Tooth Lock Washers51 ANSI Keyseat Dimensions for Woodruff Keys52 ANSI Standard Woodruff Keys53 Key Size versus Shaft DiameterKey Size and Keyway Depth54 ANSI Standard Plain and Gib Head Keys55 ANSI Chamfered, Square End, and Taper Pins56 British Standard Parallel Steel Dowel PinsMetric Series57 ANSI Cotter and Clevis Pins58 Piping Symbols59 Electronic Symbols60 Welding SymbolsIndex