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    Experimental

    Investigation

    July 16

    2010Cantilevers By Arun

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    2010 Melbourne High School Physics Department

    THEORY

    The external forces that a structure resists are called loads. Structures must also resist

    their own weight and contents. Both the size of components and the materials that are

    used are relevant to how well a structure can resist a load (Graeme Lofts et al l, 2010).

    A typical structural cantilever is shown in diagram 1. A cantilever is made of a structured

    section like a timber plank or concrete beam or steel. It has unsupported length L

    (cantilever length) and a fixed end like that may be clamped into place and rigidly fixed. It

    is free on the other end of the cantilever

    .

    Diagram 1: The turning force (Mortan, 2004).

    The cantilever may have point vertical load F anywhere on the length at a distance of L

    from the fixed end. The other vertical load is the self weight of the cantilever. The vertical

    load on the cantilever causes clockwise torque at the fixed end (also called the pivot

    point).

    The turning effect of a force is called torque. It is produced by a force that acts at a

    distance from a point of rotation. The variables that influence the magnitude of torqueare distance from the point of rotation or clamping, the direction of the force in relation

    to that same point and the size of the force.

    The turning force (torque) bends the section as shown in diagram 2.

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    Diagram 2: diagram of bending (Mortan, 2004).

    Bending is a term used to describe a torque force that causes a particular curving

    deformation in a structure. When bending, a structure tends to curve. Some fibres of the

    cross section move closer together and other fibres move further apart, causing

    compression on one side and tension in the other. It is easier to break a structure by

    bending than through sheer, so engineers take special care to ensure that structures are

    strong enough to resist bending. When in tension, the molecules move further apart and

    the material gets longer. When in compression they move closer together and the

    material gets shorter.

    The stress unit is usually used for comparisons of the performance of different sized loads

    on different sized objects. However, the magnitude of the force and therefore torque can

    be used when the size of the load, the size of the objects as well as the area the force is

    applied are controlled in the experiment. (Graeme Lofts et all, 2010).

    Deflection is a term that is used to describe the degree to w hich a structural element is

    displaced under a load and the associated bending (curving of a section) it what causes

    the free end of the cantilever to deflect downward (refer to diagram 3). The amount of

    the deflection h depends on:

    1. Applied load F.

    2. Distance L of the load from pivot.

    3. The width of the plank of wood b.

    3. Cross section depth d, and width b and the section property called moment of inertia

    I where I = (bd^3)/12

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    4. Elastic modulus of the material of the cantilever E is higher in hard wood (Tasmanian

    Oak) than soft wood (Pine Wood).

    These can be linked by the equation

    h=(FL^3)/(3EI)...................................... .....................equation 1

    Under low loads the free end of the cantilever will return to the original point when the

    load is removed.This means that the wood acted elastically.

    Under a large load, torque, the free end of a cantilever does not return to the original

    point and shows a permanent change due to the fibres in the section permanently

    changing. This is known as the permanent vertical deformation and when this is not equal

    to zero it is termed plastic deformation (G. Gorenc and R. Tinyou, 1984).

    Diagram 3: Deflection and permanent vertical deformation.

    Variables

    *The distance of the weights from the point of clamping; L, measured in mm

    *The mass of the weights added to the cantilever m, measured in kg [Weight (W) = Mass

    (m) x acceleration due to gravity (g) = Force (F)]

    *The deflection (dependant), h, measured in mm

    *Type of wood (dependant)

    *Permanent vertical deformation (dependant), p

    *Torque (dependant),t, measured in kgm Throughout this report the use of the word

    torque ignores the self-weight torque of the cantilever.

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    Assumptions

    In this experiment it was assumed that the weighing scale used to weigh the masses is

    accurate. It is also assumed that the dimensions of any plank of either Tasmanian Oak or

    Pine wood match the specifications for the planks tested and that the wood has a uniform

    density. It is assumed that there are no pre-existing cracks exist in the wood and that eachwooden plank has comparable moisture content throughout the experiment.

    In addition we have assumed that th e wood is not undergoing warping and that the

    acceleration due to gravity is roughly ten meters per second per second where the

    experiment in conducted. It is assumed that the humidity of the physics room is constant

    throughout the investigation and that the experiment is taking place under Standard

    Laboratory Conditions (SLC) which is defined as 1 atmosphere of pressure at 25*C.

    The assumption that previous experimental work on the wooden beam will not affect

    subsequent results was made. Since torque acts perpendicular to the surface of the

    beam, it is assumed that despite bending, the force will continue to act perpendicular to

    the woods surface.

    Expectation

    It is expected that the deflection of the plank of wood will increase as heavier masses are

    attached to it at a constant distance from the point of clamping. If this distance is

    decreased, the deflection will decrease. It is expected that this part of the experiment will

    result in permanent vertical deformation in the wood and that the hard Tasmanian Oak

    wood will break during the experiment. The permanent vertical deformation should

    increase proportional to torque .

    Relevant Calculations

    Torque (Force in Newtons * horizontal lever arm length in metres)

    Weight: Mass (grams)* Acceleration due to gravity

    Purpose

    The purpose of this experimental investigation is to explore the structural properties of

    wooden beams. This will involve observing elastic and plastic behaviours of two different

    types of wood under different magnitudes of torque. The consequential affect of applying

    a load to already bent wood, the deflection caused by a load and how these two

    relationships vary due to the composition of the actual wood (hard and soft) will be

    graphed and analysed to deduce the relationships between these three variables. In

    addition, the breaking torque and corresponding permanent vertical deformation of both

    wooden beams will be examined.

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    This will be achieved by having a set of forces that will be applied to the free end of the

    cantilever (plank of wood), and the lengths varied and deflections measured for each of

    the lengths. This will be repeated for both types of wood, allowing for the differences in

    resistance to bending between the two to be identified. This allows us to analyse the

    dependant variable deflection, at the unsupported end (for each length and type of

    wood). The permanent vertical deformation at each stage of this experiment due to the

    effects off the bending will also be recorded. This allows us to account for the effects of

    creep permanent vertical deformation, on the above relationship. The range of

    weights that will be used will range from 1000g to 4000g.

    The torque will be varied by maintaining a constant distance and varying the weight

    applied using the mass range stated above. When the full set of masses have been

    applied and the results recorded, the distance is varied in increments of 10cm and the

    masses reapplied and the results recorded.

    By unloading the beams, the relationship between the permanent vertical deformati onand torque was explored, and how this was affected by the wood co mposition of the

    beam and the level of loading.

    Materials

    Ruler: Used to measure the deflection, the permanent vertical deformation and the

    horizontal distance component of torque.

    G-clamps: Used to keep the planks of wood in place.

    Mixed masses/Weights: Used to provide force component of torque. Spare mixed masseswere also used to ensure the back of the plank does not lift up in the air thus increasing

    leverage due to leverage and compromising the validity of the results.

    Hooked mass holder: Used to hold the masses while they are attached onto the plank of

    wood.

    Hard wood plank: Used to examine its properties

    Soft wood plank: Used to examine its properties

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    Diagram 4: The experimental set up (not to scale) (Mortan, 2004).

    Safety

    Safety goggles were worn during the experiment.

    Measuring instruments

    Measure (ruler): A straightedge piece of wood that is calibrated with increments that

    indicate length. The smallest division on the ruler used was 1mm. The mixed masses

    were weighed using a laboratory scale.

    METHOD

    1. Safety glasses were worn2. The plank of wood is clamped with the G clamp using pieces of rough wood to

    secure it, onto the table top as show in the diagram. The hooked mass holder was

    attached to end of the plank.

    3. To examine the soft pine wood, a mass was placed at the end of a plank of softpine wood using a hooked mass holder that allowed the masses to hang when the

    wood was extended off the table. Whenever positioned on the table, the plank of

    wood was secured into place with a G clamp and adjusted when needed. Sections

    of wood that extended across the table where secured down using spare masses.

    4. the plank length was increased (varied) in increments from 0cm to 100cm inincrements of 10cm. At first, only the hooked mass holder attached to the end of

    the plank was examined to establish whether there was any observable bending

    due to the mass of the hooked mass holder and plank.

    5. The deflection of the plank was observed and recorded at each increment . Thedeflection was measured from the last measurement of permanent vertical

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    deformation. However, the permanent vertical defor mation was always measured

    from original height. Experimental method for experiment 1 deflection.

    6. The wood was then extended by 10cm away from the edge of the table, anyexisting masses were removed from the hooked mass holder and one mass of

    approximately 1kg placed on the mass holder.

    7. Deflection was observed and a ruler was used to measure this. The results wererecorded. Experimental method for experiment 1 deflection

    8. The mass was unloaded and permanent vertical deformation was observed. Aruler was used to measure this and the results were recorded. Experimental

    method for experiment 2 permanent vertical deformation

    9. The previous masses were reloaded an additional mass was attached to thehooked mass holder and steps 7 to 8 were repeated. This step was repeated thrice

    (finally 4kg)

    10.The above procedural steps (6-9) were repeated but an additional increment of10cm was made, cumulative of previous additions of 10cm.

    11.The above step was repeated until the extension L was 100cm. When the woodsnapped during this process, the experiment proceeded to the step below rather

    than proceeding till 100cm. Experimental method for experiment 3 the break

    test

    12.Steps 3-12 were repeated but for hard wood (Tasmanian Oak) rather t han softwood (Pine wood).

    13.The results were recorded.

    Variable control:

    -Distance of mass from the point of clamping.

    -The magnitude of the weight.

    -Type of wood used.

    The above variables were varied with intent during the experiment. Thus they were

    controlled.

    -The deflection (dependant variable) and the permanent vertical deformation

    (dependant variable) were observed and recorded.

    -The breaking torque of either type of wood (dependant variable) was observed

    and recorded as applicable.

    -The torque (dependant) is dependent on the mass and the horizontal distance

    from the point of clamping. However, it was indirectly controlled by the control of each of

    its composing values.

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    Collected Data

    The allowable bending stress of Hard Tasmanian Oak wood cannot be calculated from

    the available data since the cross -sectional area cannot be defined (note: the cross

    sectional area for this stress is not the cross sectional area for each plank - which is

    known). The breaking applied mass and length and thus torque was recorded in lieu of

    this.

    Recalling that the plank length was increased (varied) in increments from 0cm to

    100cm in increments of 10cm. At first, only the hooked mass holder attached to the

    end of the plank was examined to establish whether there was any observable

    bending due to the mass of the hooked mass holder and plank . From the

    experimental method The weight of the hooked ma ss holder was found to be

    insignificant and would not compromise the integrity of the results.

    While the masses used were (g): 1008

    They have beensimplified in the

    graphs to 1, 2, 3

    and 4 kg

    2009

    3006

    3998

    UNITS used mm -

    deflection

    mm

    permanent

    vertical

    deformation

    g mass of

    weights

    Nm -

    torque

    cm

    distance

    from point

    of clampingSI units

    M MKg Nm M

    Justification

    for not

    using SI

    units

    Convenience

    Convenience

    Convention Accuracy

    Convenience

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    Diagram 7

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    Diagram 8

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    Diagram 5

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    Diagram 6

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    SOFT WOOD

    Length (cm) Mass (g)

    Deflection

    (mm)

    Permanent

    vertical

    deformation

    (mm) torque (Nm)

    10 1008 0.8 0.1008

    10 2009 1 0.2009

    10 3006 1.5 0.3006

    10 3998 2 0 0.3998

    20 1008 3.5 0.2016

    20 2009 8 0.4018

    20 3006 13 0.6012

    20 3998 17 0 0.7996

    30 1008 11 0.3024

    30 2011 23 0.6033

    30 3006 38 0.9018

    30 3998 52 2 1.1994

    40 1008 20 0.4032

    40 2012 52 0.8048

    40 3006 80 1.2024

    40 3998 102 11 1.5992

    50 1008 52 0.504

    50 2013 103 1.0065

    50 3006 165 1.503

    50 3998 232 41 1.999

    60 1008 92 0.6048

    60 2014 196 1.2084

    60 3006 279 1.8036

    60 4000 333 421 2.4

    80 1008 203 0.8064

    80 2014 318 1.6112

    80 3006 380 2.4048

    80 4000 440 620 3.2

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    HARD WOOD

    Length (cm) Mass (g)

    Deflection

    (mm)

    Permanent

    vertical

    deformation

    (mm) torque(Nm)

    10 1008 1 0.1008

    10 2009 2 0.2009

    10 3006 2.5 0.3006

    10 3998 3 1 0.3998

    20 1008 3 0.2016

    20 2009 7 0.4018

    20 3006 10 0.6012

    20 3998 13 2 0.7996

    30 1008 6 0.3024

    30 2011 14 0.6033

    30 3006 23 0.9018

    30 3998 32 3 1.1994

    40 1008 15 0.4032

    40 2012 32 0.8048

    40 3006 49 1.2024

    40 3998 66 5 1.5992

    50 1008 29 0.504

    50 2013 61 1.0065

    50 3006 92 1.503

    50 3998 126 10 1.999

    60 1008 47 0.6048

    60 2014 96 1.2084

    60 3006 132 1.803660 4000 213 18 2.4

    70 1008 73 0.7056

    70 2014 145 1.4098

    70 3006 260 2.1042

    70 4000 276 29 2.8

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    80 1008 106 0.8064

    80 2014 208 1.6112

    80 3006 294 37 2.4048

    100 1008 135 1.008

    100 2014 265 2.014

    100 3006 367 3.006

    100 4000 460 4

    At an 80cm section of the beam off the edge of the table, with a weight mass of 4kg and

    thus a torque of 3.2Nm - the soft wood plank snapped.

    *Graphs of both the deflection and the permanent vertical deformation at each increment

    of length are available in the appendix.

    Analysis

    The hard wood plank did not break throughout the course of the experiment. This

    indicates that the hard wood plank is stronger than the soft wood. The soft would

    snapped at 3.2Nm but the hard wood was safe (see diagram 6).

    Highlighted in yellow on the table above are two data points pertaining to the soft wood

    beam where the permanent vertical deformation was recorded as zero. This means that

    when the load was removed from the end of the cantilever, it returned to its original,

    unbent position. This is an example of elastic deformation. Every other data point in the

    grouping column for permanent vertical deformation is an example of plastic

    deformation. By comparison, the hard wood did not expe rience any elastic deformation

    at all. Both of these observations are represented in the graphs of permanent vertical

    deformation for hard and soft wood.

    As indicated in both the graphs for hard and soft wood, a positive line of best fit indicates

    positive relationship between the deflection and the torque. The almost linear positive

    relationship that exists between torque and permanent vertical deformation is

    compatible with this result. This linear relationship is further demonstrated by the graphs

    of permanent vertical deformation that are available in the appendix.

    A particularly meaningful result was singled out in diagram no.5. It was apparent that

    identical values of torque could yield significantly differe nt values of deflection. This is

    actually because torque is not actually directly proportional to deflection. Themathematical relationship between torque and deflection (refer to equation 1 from the

    theory section) means that the different in the hypothetical points of data 2kg x 20cm

    which has the same torque as a hypothetical 4kg at 10 result in very different deflections.

    Deflection = (FL^3)/(3EI) which can be rewritten as: h=(TL^2)/(3EI) - L represents the

    length of the beam extended off the table length . This component of the equation is

    consistent with the empirical observation of the discrepancy in deflection for consistent

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    values of torque. L increases at a greater rate (^2) compared to the load. Therefore,

    deflection is proportional to the square of the length. Therefore, the length has a far more

    significant positive bearing on the overall deflection than the weight component of

    torque. Again this is consistent with the corresponding data values from the data table for

    that value of torque. This has been conveniently highlighted in the collected data in red.

    I represent the moment of inertia. This is the same across the experiment, for a constant

    cross sectional area of the beam. Since both beams have the same cross sectional area

    the moment of inertia is insignificant in explaining the above results.

    The soft wood graph is steeper when imposed on the same axis as the hard wood graph.

    This can verify by referring to the light blue highlights within the above table tables. The

    highlighted data compares equivalent data points on each of the graph to illustrate the

    conclusion that the soft wood is more plastic than the hard wood.

    E is the modulus of elasticity, which is unique for different materials. The Pinewood has a

    lower and the Tasmanian Oak has higher modules of elasticity. From the comparative

    gradients (The deflection graph pine wood is steeper) of either wood, it may be noticed

    that hard wood deflects less than soft wood for the same torque. This can also be

    accounted for by the deflection equation. A lower modulu s of elasticity corresponds with

    greater steepness in a graph of deflection. Since the modulus of elasticity is inversely

    proportional to the deflection, the results produced are theoretically sound. (G. Gorenc

    and R. Tinyou, 1984)

    Percentage error/Absolute error

    Absoluteerror of

    Weight:

    +/-0.0005kg (derived from the

    smallest increment on the ruler)

    Absolute

    error of

    Distance:

    +/-0.0005m (derived from 1g

    the smallest increment of the

    ruler)

    For simplicity, the calculation of the uncertainty of the torque was placed at the

    'maximum' uncertainty, since each single point will have its own uncertainty due to

    the fact that it is calculated from the uncertainty of weight (A) and the uncertainty of

    distance (B) with the equation (DeltaA/A)+(DeltaB/B) which is dependent on the

    individual value of each point of data. Instead, the following simplification utilised the

    maximum possible error of the vertical axis for this experiment for every value oftorque for uniformity : +/- 0.0055Nm.

    The uncertainty for the deflection and the permanent vertical deformation (the

    vertical error bars was measured normally and is represented in the error bars on the

    graphs)

    Absolute error of deflection/permanent vertical deformation: +/-0.5mm

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    *note*parallax error has not been accounted for here since this error has

    presumably been eliminated due to the use of a sheet of white paper placed

    behind measuring instruments to aid the naked eye in judging measurements.

    Conclusion

    The structural properties of the wooden beams were mostly successfully examined. The

    exceptions are the experiment into the breaking stress of the Tasmanian Oak wood,

    which was not found during the practical component of the investigation. As a result, this

    experiment was not a success. However, the elastic and plastic behaviours of two

    different types of woods were identified, measured and recorded. The breaking torque

    for soft wood was identified and the mechanism of permanent vertical deformation was

    successful investigated. The deflection caused by the load and how these two

    relationships vary due to the composition of the actual wood (hard and soft ) was also

    successfully graphed and analysed. This was then compared to a mathematical

    relationship that explained the results. Every experiments results were consistent withthe associated theory. A possible error consideration /possible reason for discrepancy

    from theory could have been that the uncertainties of the calculated torque was

    determined loosely and broadly by using the rules for calculating uncertainty and

    absolute error (See the error and uncertainty in the results section for details) rather

    than precisely for each data point . This experiment could be improved by using a

    compass to measure the angle formed between the normal and the bent wood with every

    change in mass to ascertain the precise perpendicular component of torque around the

    point of clamping by inducting the associated data into a suitable trigonometric equation.

    Acknowledgements

    Mr.Haydn For passing on his theoretical knowledge and directing the practical

    investigation.

    Scott L and Mitchell C - for their contribution and support during the experimental

    investigation.

    References

    Graeme Lofts et all (2010). Jacaranda physics. 2 : VCE physics units 3 & 4 . Milton, Victoria:

    Jacaranda.

    G.Gorenc and R.Tinyou (1984) Steel Designers Handbook. Kensington, New South Whales:

    New South Wales University Press LTD.

    Wayne Mortan. (2004). S.H.M of a Cantilever. Available:

    http://www.practicalphysics.org/go/textonly/Experiment_430.html. Last accessed 28

    May 2010.