large scale production and purification of chimeric spider

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Spider silk is considered to be the toughest biomaterial, whose mechanical strength far exceeds that of steel and Kevlar, and finds attractive commercial applications ranging from specialty ropes to medical materials. Owing to the difficulties in its production using spiders, alternative host systems and engineering methods have been investigated to develop suitable production systems that can efficiently produce spider silk protein. Escherichia coli is the most widely investigated heterologous host system due to its extensive use in other genetic recombination schemes, allowing straightforward gene manipulation and production through well-known fermentative processes. Several bioengineered proteins inspired by the golden orb- weaving spider Nephila clavipes, have been cloned, expressed and purified successfully. Here, we show that proteins of different molecular weights ranging from 30–90 kDa have been fermented at 10L scales with optical densities reaching 80–120 and purified using affinity chromatography. Upon production of sufficient quantities of synthetic spider silk, we will next explore the structure-function properties of these biomaterials for functional outcomes. Large scale production and purification of chimeric spider silks in Escherichia coli Jordan M. Wanlass, R. Chase Spencer, Sreevidhya T. Krishnaji, Paula F. Olivera, Justin A. Jones, Randolph V. Lewis Utah State University The large scale optimization of synthetic silk production using E. coli requires a genetic vector and protein construct that will produce in large quantities. By measuring the Optical Density (OD) during fermentation, decisions can be made as to which vector provides better growth. Two such vectors used in this process are named as SX and 19K. Both will be tested with three essential protein constructs: the FlAS 3 and FlYS 3 are the constructs responsible for the elasticity of the silk, while MaSP 1 contributes to its strength. The methods in Figure 2 were implemented using combinations of these vectors and constructs (see Figure 1). The graphs display the absorbance taken with a spectrophotometer reading at 600 nanometers (see Figure 4). A higher growth rate and an overall more consistent growth was achieved from the 19K vector within the FlYS 3 construct, but the SX vector is more consistent in giving us desired results of high optical densities per unit time. The SDS-PAGE (Sodium Dodecyl Sulfate Polyacrylamide gel electrophoresis) and the Western blots (protein immunoblot) confirm the existence of proteins at the desired sizes for MaSP 1 and FlAS 3 (see Figure 3). This indicates that our modified E. Coli cells are producing protein through those highlighted constructs and vectors (see Figure 1). SX vector gives a more consistent OD curve and generally higher values than 19K. This could be due to the fact that the components for making Gly and Pro tRNA’s are present in SX and not in 19K. Our next step will be to quantify the lyophilized spider silk proteins and fibers will undergo various material tests and be passed into a diverse range of applications. R. Chase Spencer Utah State University Biological Engineering [email protected] I. Introduction II. Methods III. Results IV. Conclusions High speed centrifugation by continuous flow Bacterial mass (pellet) Affinity chromatography of 10X Histidine tagged proteins by Äkta Confirm protein presence through SDS/Western blot Jordan Wanlass Utah State University Biological Engineering [email protected] Funding: USTAR (Utah Science Technology and Research), NSF (National Science Foundation), and DOE (Department of Energy). Special Thanks to Matthew C. Sims, Christopher Peterson and Dong Chen for assistance and advice 7h 8h 9h 10h 11h M M 6h 6.5h 8h 9h 10h 11h 12h Constructs Mol. Wt. [kDa] Flag-like A4S8 8 70 FlAS 2X 51 3X 74 4X 97 FlYS 2X 57 3X 83 4X 109 MaSp1 16X 70 24X 100 32X 150 0.000 20.000 40.000 60.000 80.000 100.000 120.000 140.000 160.000 0.0 2.0 4.0 6.0 8.0 10.0 12.0 Optical Density, 600 nm Time (hrs.) Optical Density Curves of 19K Vector 19K MaSp1 19K MaSp1 19K FlAS3 19K FlAS3 19K FlSY3 19K FlSY3 0.000 10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000 90.000 100.000 0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 Optical Density, 600 nm Time (hrs.) Optical Density Curves of SX Vector SX MaSp1 SX MaSp1 SX FlAS3 SX FlAS3 SX FlSY3 SX FlSY3 Fermentation on a 5, 10 and 100 L scale Lyophilization for final protein product Cloning and starter culture preparation with highlighted constructs V. Acknowledgements Figure 1: Figure 2: Figure 3: Figure 4: Construct Sequence MaSP1 (1x) GAGQGGYGGLGSQGAGRGGLGGQGAGAAAAAAAA FlAS (1x) GPGGAGPGGA GPGGAGPGGA GPGGAGPGGA GPGGAGPGGA GPSGPGSAAA AAAAA FlYS (1x) GPGGPGGYGP GGSGPGGYGP GGSGPGGYGP GGSGPGGYGP GGSGPSGPGS AAAAAAAA

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Page 1: Large scale production and purification of chimeric spider

Spider silk is considered to be the toughest biomaterial, whose mechanical strength far exceeds that of steel and Kevlar, and finds attractive commercial applications ranging from specialty ropes to medical materials. Owing to the difficulties in its production using spiders, alternative host systems and engineering methods have been investigated to develop suitable production systems that can efficiently produce spider silk protein. Escherichia coli is the most widely investigated heterologous host system due to its extensive use in other genetic recombination schemes, allowing straightforward gene manipulation and production through well-known fermentative processes. Several bioengineered proteins inspired by the golden orb-weaving spider Nephila clavipes, have been cloned, expressed and purified successfully. Here, we show that proteins of different molecular weights ranging from 30–90 kDa have been fermented at 10L scales with optical densities reaching 80–120 and purified using affinity chromatography. Upon production of sufficient quantities of synthetic spider silk, we will next explore the structure-function properties of these biomaterials for functional outcomes.

Large scale production and purification of chimeric spider silks in Escherichia coli

Jordan M. Wanlass, R. Chase Spencer, Sreevidhya T. Krishnaji, Paula F. Olivera, Justin A. Jones, Randolph V. Lewis Utah State University

The large scale optimization of synthetic silk production using E. coli requires a genetic vector and protein construct that will produce in large quantities. By measuring the Optical Density (OD) during fermentation, decisions can be made as to which vector provides better growth. Two such vectors used in this process are named as SX and 19K. Both will be tested with three essential protein constructs: the FlAS3 and FlYS3 are the constructs responsible for the elasticity of the silk, while MaSP1contributes to its strength. The methods in Figure 2 were implemented using combinations of these vectors and constructs (see Figure 1).

The graphs display the absorbance taken with a spectrophotometer reading at 600 nanometers (see Figure 4). A higher growth rate and an overall more consistent growth was achieved from the 19K vector within the FlYS3 construct, but the SX vector is more consistent in giving us desired results of high optical densities per unit time.

The SDS-PAGE (Sodium Dodecyl Sulfate Polyacrylamide gel electrophoresis) and the Western blots (protein immunoblot) confirm the existence of proteins at the desired sizes for MaSP1and FlAS3 (see Figure 3). This indicates that our modified E. Coli cells are producing protein through those highlighted constructs and vectors (see Figure 1).

SX vector gives a more consistent OD curve and generally higher values than 19K. This could be due to the fact that the components for making Gly and Pro tRNA’s are present in SX and not in 19K. Our next step will be to quantify the lyophilized spider silk proteins and fibers will undergo various material tests and be passed into a diverse range of applications.

R. Chase SpencerUtah State UniversityBiological [email protected]

I. Introduction II. Methods III. Results

IV. Conclusions

High speed centrifugation by continuous flow

Bacterial mass (pellet)Affinity chromatography of

10X Histidine tagged proteins by Äkta

Confirm protein presence through SDS/Western blot

Jordan WanlassUtah State UniversityBiological [email protected]

Funding: USTAR (Utah Science Technology and Research), NSF (National Science Foundation), and DOE (Department of Energy).

Special Thanks to Matthew C. Sims, Christopher Peterson and Dong Chen for assistance and advice

7h 8h 9h 10h 11hM

M 6h 6.5h 8h 9h 10h 11h 12h

Constructs Mol. Wt. [kDa]

Flag-like A4S88 70FlAS 2X 51

3X 744X 97

FlYS 2X 573X 834X 109

MaSp1 16X 7024X 10032X 150

0.000

20.000

40.000

60.000

80.000

100.000

120.000

140.000

160.000

0.0 2.0 4.0 6.0 8.0 10.0 12.0

Opt

ical

Den

sity

, 600

nm

Time (hrs.)

Optical Density Curves of 19K Vector

19K MaSp1

19K MaSp1

19K FlAS3

19K FlAS3

19K FlSY3

19K FlSY3

0.000

10.000

20.000

30.000

40.000

50.000

60.000

70.000

80.000

90.000

100.000

0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0

Opt

ical

Den

sity

, 600

nm

Time (hrs.)

Optical Density Curves of SX Vector

SX MaSp1

SX MaSp1

SX FlAS3

SX FlAS3

SX FlSY3

SX FlSY3

Fermentation on a 5, 10 and 100 L scale

Lyophilization for final protein product

Cloning and starter culture preparation with highlighted constructs

V. Acknowledgements

Figure 1:

Figure 2:Figure 3:

Figure 4:

Construct Sequence

MaSP1 (1x) GAGQGGYGGLGSQGAGRGGLGGQGAGAAAAAAAA

FlAS (1x) GPGGAGPGGA GPGGAGPGGA GPGGAGPGGA GPGGAGPGGA GPSGPGSAAA AAAAA

FlYS (1x) GPGGPGGYGP GGSGPGGYGP GGSGPGGYGP GGSGPGGYGP GGSGPSGPGS AAAAAAAA