large horizontal water source heat pump units

Large Horizontal Water Source Heat Pump UnitsSize 070, 090, 120Model CDD, CDE, CDL, CDS, CME, CMG, CMS

Installation & Maintenance Data

Group: WSHP

Part Number: 106581303

Date: June 2006

IM 526-17

©2006 McQuay International

®

/ IM 526

Model Nomenclature

Product CatagoryW = WSHP

Product IdentifierSee box below

Design Series1 = A Design 4 = D Design2 = B Design 5 = E Design3 = C Design

Nominal Capacity070 = 70,000090 = 90,000120 = 120,000

Note: Installation and maintenance are to be performed only by qualified personnel who are familiar with local codesand regulations, and are experienced with this type of equipment. Caution: Sharp edges are a potential injury hazard.Avoid contact with them.

W CDD 1 009 D Z

Coil OptionsNone

VoltageF = 208/23-60-3K = 460-60-3L = 575-60-3N = 380-50-3

McQuay Product Identifiers

CDD = Ceiling Mtd./DDC Control/Ext. Range/Less Board CME = Ceiling Mtd./Mark IV/Ext. RangeCDE = Ceiling Mtd./DDC Control/Ext. Range CMG = Ceiling Mtd./Mark IV/GeothermalCDL = Ceiling Mtd./DDC Control/Std. Range/Less Board CMS = Ceiling Mtd./Mark IV/Std. RangeCDS = Ceiling Mtd./DDC Control/Std. Range

Contents

Model Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Transportation & Storage . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Cleaning & Flushing System. . . . . . . . . . . . . . . . . . . . . 8-9Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Typical Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . 11-12

Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . 14Thermostat Connections . . . . . . . . . . . . . . . . . . . . . 16-17Motorized Valve & Relay . . . . . . . . . . . . . . . . . . . . . . . . 18Pump Restart Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Boilerless System Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . 20Field Installed Options on MicroTech Units . . . . . . . . . . 21Troubleshooting WSHP . . . . . . . . . . . . . . . . . . . . . . . . . 22Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

IM 526 /

Transportation & Storage

InstallationGeneral

Upon receipt of the equipment, check carton for visibledamage. Make a notation on the shipper’s delivery ticketbefore signing. If there is any evidence of rough handling,immediately open the cartons to check for concealed dam-age. If any damage is found, notify the carrier within 48hours to establish your claim and request their inspectionand a report. The Warranty Claims Department should thenbe contacted.

Do not stand or transport the machines on end. For stor-ing, each carton is marked with “up” arrows.

In the event that elevator transfer makes up-ended posi-tioning unavoidable, absolutely ensure that the machine isin the normal upright position for at least 24 hours beforeoperating.

Temporary storage at the job site must be indoors, com-pletely sheltered from rain, snow, etc. High or low tempera-tures naturally associated with weather patterns will notharm the conditioners. Excessively high temperatures,140°F (60°C) and higher, may deteriorate certain plasticmaterials and cause permanent damage.

1. To prevent damage, this equipment should not beoperated for supplementary heating and cooling duringthe construction period.

2. Inspect the carton for any specific tagging numbersindicated by the factory per a request from theinstalling contractor. At this time the voltage, phaseand capacity should be checked against the plans.

3. Check the unit size against the plans to ensure unitinstallation is in the correct location.

4. After removing the carton, remove the hanger kit fromthe fan housing.

5. Before installation, check the available ceiling heightversus the height of the unit.

6. Note the location and routing of water piping, conden-sate drain piping, and electrical wiring. The locations ofthese items are clearly marked on submittal drawings.

7. The installing contractor will find it beneficial to conferwith piping, sheet metal, ceiling and electrical foremenbefore installing any conditioners.

NOTE: Check the unit name plate for correct voltage withthe plans before installing the equipment. Also,make sure all electrical ground connections aremade in accordance with local code.

8. Remove all shipping blocks in the fan wheel.

9. We recommend that the contractor cover the condi-tioners with plastic film to protect the machines duringfinishing of the building. This is critical while sprayingfireproofing material on bar joists, sandblasting, spraypainting and plastering.

/ IM 526

Figure 1. Hanger bracket detail, sizes 070 thru 120

44"(1118mm)

42"(1067mm)

80" (2032 mm)

82" (2083 mm)

Airflow

Comp

Comp

ControlBox

2"(51 mm)

2"(51 mm)

FanAssembly

Coil

Unit Location1. Locate the unit in an area that allows for easy removal of

the filter and access panels. Leave enough space forservice personnel to perform maintenance or repair.Provide sufficient room to make water, electrical andduct connections.

2. The contractor should make sure that adequate ceilingpanel access exists, including clearance for hangerbrackets, duct collars and fittings at water and electricalconnections.

3. Allow adequate room below the unit for a condensatetrap and do not locate the unit above pipes.

4. Each unit is suspended from the ceiling by four threadedrods. The rods are attached to the unit corners by a hang-er bracket through a rubber isolator. Caution: Do not userods smaller than specified below. The rods must besecurely anchored to the ceiling or to the bar joists.

Figure 2. Unit sizes 070 thru 120

5. Each unit is furnished with a hanger kit. The kit isshipped unassembled and includes hanger brackets,rubber isolators, washers, bolts and lock washers. Layout the threaded rods per the dimensions in Figure 1.Assemble the hangers to the unit as shown in Figure 2.Securely tighten the brackets to the unit.

6. When attaching the hanger rods to the unit, a double nutis recommended since vibration could loosen a singlenut. The installer is responsible for providing the hex nutswhen installing hanger rods.

7. Leave minimum 3" (76 mm) extra threaded rod below thedouble nuts or minimum 3" (76 mm) clearance betweentop of unit and ceiling above to facilitate top panelremoval for servicing

8. The unit should be pitched towards the drain in bothdirections to facilitate condensate removal.

By McQuayInternational

By Others

5/8” Threaded Rod (By Others)

IM 526 /

�DeflectionForce

h

D

d

Span Length (t)

Ch =

t64

2. Adjust sheave pitch diameter for desired speed by open-ing moving parts by half or full turns from closed posi-tion. Do not open more than five full turns.

3. Replace external key “E” and securely tighten setscrews“B” over key and setscrews “C” into keyway in fixed halfof the sheave.

4. Put on belts and adjust belt tension to 4 lbs. – 0.7 lbs.(18N – 3N) for a 1⁄2" to 3⁄4" (13 mm to 19 mm) belt deflec-tion height.

5. To determine the deflection distance from normal posi-tion, use a straightedge or stretch a cord from sheave tosheave to use as a reference line. On multiple-belt drivesan adjacent undeflected belt can be used as a reference.

6. Future adjustments should be made by loosening thebelt tension and increasing or decreasing the pitch diam-eter of the sheave by half or full turns as required.Readjust belt tension before starting drive.

7. Be sure that all keys are in place and that all setscrewsare tight before starting drive. Check setscrews and belttension after 24 hours service.

8. When new V-belts are installed on a drive, the initial ten-sion will drop rapidly during the first few hours. Checktension frequently during the first 24 hours of operation.Subsequent retensioning should fall between the mini-mum and maximum force.

Unit Motor RPM Factory Motor SheaveSize HP Range Setting (RPM) Position

11⁄2 756 – 902 785 4 Turns Open070 3 907 –1081 904 5 Turns Open

11⁄2 698 – 832 858 11⁄2 Turns Open090 3 907 –1081 904 5 Turns Open

3 756 – 901 814 3 Turns Open120 5 907 –1081 904 5 Turns Open

Air BalancingUnit sizes 070 thru 120 are supplied with a variable pitchmotor sheave to aid in airflow adjustment. They are set atthe factory according to Table 1 shown below.

When the final adjustments are complete, the currentdraw of the motors should be checked and compared tothe full load current rating of the motors. The amperagemust not exceed the service factor stamped on the motornameplate.

Upon completion of the air balance, it is a commonindustry recommendation that the variable pitched motorsheave be replaced with a properly sized fixed sheave. Amatching fixed sheave will provide longer belt and bearinglife and vibration free operation. Initially, it is best to have avariable pitched motor sheave for the purpose of air bal-ancing, but once the balance has been achieved, fixedsheaves maintain balancing and alignment more effectively.

Adjustment (See Figure 3)1. All sheaves should be mounted on the motor or driving

shaft with the setscrew “A” toward the motor

2. Be sure both driving and driven sheaves are in alignmentand that shafts are parallel.

3. Fit internal key “D” between sheave and shaft, and locksetscrew “A” securely in place.

Adjusting1. Loosen setscrews “B” and “C” in moving parts of sheave

and pull out external key “E”. (This key projects a smallamount to provide a grip for removing.)

B

E

A

D

C

Single Groove

Key E projects toprovide a grip forremoving.

Figure 4. Drive belt adjustmentFigure 3.

Table 1. 60 Hz

( )Where: t = Span length, inches (mm)

C = Center distance, inches (mm)D = Larger sheave diameter, inches (mm)d = Smaller sheave diameter, inches (m)h = Deflection height, inches (mm)

Note: The ratio of deflection to belt span is 1:64.

Table 1B. 50 Hz

Filter Access

t = C2 –D-d

2

Unit Motor RPM Factory Motor SheaveSize HP Range Setting (RPM) Position070 11⁄2 756 – 901 786 4 Turns Open090 11⁄2 720 – 860 858 11⁄2 Turns Open120 3 756 – 902 815 3 Turns Open

Each unit is shipped with a filter bracket for side filterremoval. For bottom removal push the filter up into topbracket to gain clearance of bottom bracket and removethe filter. Also, a sheet metal duct filter retainer can be fab-ricated when return air duct work is used.

/ IM 526

Ductwork & AttenuationDischarge ductwork is normally used with these condition-ers. Return air ductwork may also be required.

All ductwork should conform to industry standards ofgood practice as described in the ASHRAE Systems Guide.

The discharge duct system will normally consist of aflexible connector at the unit, a transition piece to the fullduct size, a short run of duct, an elbow without vanes, anda trunk duct teeing into a branch duct with discharge dif-fusers as shown in Figure 5. The transition piece must nothave angles totaling more than 30° or severe loss of air per-formance can result. Do not connect the full duct size to theunit without using a transition piece down to the size of thedischarge collar on the unit. With metal duct material, thesides only of the elbow and entire branch duct should beinternally lined with acoustic fibrous insulation for soundattenuation. Glass fiber duct board material is more absorb-ing and may permit omission of the canvas connector.

The ductwork should be laid out so that there is no lineof sight between the conditioner discharge and the distribution diffusers.

Return air ducts can be brought in through a low sidewall filter-grille and then up through the stud pieces to aceiling plenum or through air ceiling filter-grilles. The ceilingfilter-grille must not be placed directly under the conditioner.

Return air ductwork can be connected to the standardfilter rack. See Figure 6 (side filter removal shown). The fil-ter rack can be installed for bottom filter removal or side fil-ter removal by locating the brackets. For side filter removalthe brackets should be located on the bottom, left side, andtop. For bottom filter removal the brackets should bemounted on the left side top and right side with the springclips supporting the filter.

Do not use sheet metal screws directly into the unit cab-inet for connection of supply or return air ductwork, espe-cially return air ductwork which can hit the drain pan or theair coil.

Figure 5. Figure 6. Filter rack/return air duct collar

2x2 Ft.Diffuser(ExampleOnly)

Branch DuctInternally LinedWith AcousticFibrousInsulation

Trunk Duct

Square Elbow

CanvasCollar

HeatPump

TransformationPiece

Discharge CollarOn Heat Pump

Both Sides Internally Lined WithAcoustic Fibrous Glass Insulation

Suggested Duct Layout ForMultiple Diffuser Application

Standard 2" (51 mm)for sizes 070 thru 120

Ventilation may require outside air. The temperature of theventilation air must be controlled so that mixture of outsideair and return air entering the conditioner does not exceedconditioner application limits. It is also typical to close offthe ventilation air system during unoccupied periods (nightsetback).

The ventilation air system is generally a separate build-

Ventilation Airing subsystem with distribution ductwork. Simple introduc-tion of the outside air into each return air plenum chamberreasonably close to the conditioner air inlet is not only ade-quate, but recommended. Do not duct outside air directly tothe conditioner inlet. Provide sufficient distance for thor-ough mixing of outside and return air. See Operating Limitson page 10.

IM 526 /

Electrical Data

1. Verify the compatibility between the voltage and phaseof the available power and that shown on the unit serialplate. Line and low voltage wiring must comply with localcodes or the National Electrical Code, whicheverapplies.

2. Apply correct line voltage to the unit. A 7⁄8" (22mm) holeand/or a 11⁄8" (29 mm) knockout is supplied on the sideof the unit. A disconnect switch near the unit is requiredby code. Power to the unit must be sized correctly andhave dual element (Class RK5) fuses or an HACR circuit

Generalbreaker for branch circuit overcurrent protection. See thenameplate for correct ratings.

3. Three phase 50 cycle units, 380/50/3, require a neutralwire for 230/50/1 power to the fan circuit.

4. Connect the thermostat/subbase wiring with the power“off ” to the unit.

5. Field supplied relays installed on the input terminalsW1, W2, Y1, Y2 or G may introduce electrical noise.Never install relay coils in series with the inputs.

230 Volt OperationAll 208-230 volt single-phase and three-phase units are fac-tory wired for 208 volt operation. For 230 phase operation,the line voltage tap on the 24 volt transformer must be

changed. Disconnect and cap the red lead wire and inter-change it with the orange lead wire on the primary of the 24volt transformer.

Piping1. All units should be connected to supply and return pip-

ing in a two-pipe reverse return configuration. Areverse return system is inherently self-balancing andrequires only trim balancing where multiple quantitiesof units with different flow and pressure drop charac-teristics exist in the same loop. Check for proper waterbalance by measuring differential temperature readingacross the water connections. To insure proper waterflow, the differential flow should be 10°F to 14°F (5°C to8°C) for units in cooling mode.

A direct return system may also work acceptably,but proper water flow balancing is more difficult toachieve and maintain.

2. The piping can be steel, copper or PVC.

3. Supply and return runouts usually join the unit via shortlengths of high pressure flexible hose which are soundattenuators for both unit operating noise and hydraulicpumping noise. One end of the hose should have aswivel fitting to facilitate removal for service. Hard pip-ing can also be brought directly to the unit. This optionis not recommended since no vibration or noise atten-uation can be accomplished. The hard piping musthave unions to facilitate unit removal. See Figure 7 fortypical piping setup.

4. Some flexible hose threaded fittings are supplied withsealant compound. If not, apply Teflon tape to assure atight seal.

5. Supply and return shutoff valves are required at eachconditioner. The return valve is used for balancing andshould have a “memory stop” so that it can always beclosed off but can only be reopened to the proper posi-tion for the flow required.

6. No unit should be connected to the supply and returnpiping until the water system has been cleaned andflushed completely. After the cleaning and flushing hastaken place, the initial connection should have allvalves wide open in preparation for water system flushing.

7. Condensate piping can be steel, copper or PVC. Eachunit includes a condensate connection.

8. The condensate disposal piping must have a trap. Thepiping must be pitched away from the unit not less than1⁄4" per foot (21 mm per meter) (see Figure 7). Generally,the condensate trap is made of copper and solderedon the unit. A piece of vinyl hose from the trap to thedrain line is used for simple removal. A complete cop-per or PVC condensate system can also be used.

/ IM 526

Union fittings in the copper lines should be applied tofacilitate removal. Factory supplied condensate hoseassemblies have pipe thread fittings to facilitate con-nection of a flexible vinyl or steel braided hose.

9. Do not locate any point in the drain system above thedrain connection of any unit.

Figure 7. Typical Piping Figure 8.

BallValves

SupplyRiser

ReturnRiser

CondensateRiser

Supply Air

OptionalCleanout

11⁄2"(38 mm)

11⁄2"(38 mm)

Hanger Kits (4)

Flex Hoses

Electrical Access Panel

1⁄4" Per Foot(21 mm PerMeter)

10. Automatic flow controlled devices must not be installedprior to system cleaning and flushing.

11. A high point of the piping system must be vented.

12. Check local code for the need for dielectric fittings.

Cleaning & Flushing System1. Prior to first operation of any conditioner, the water cir-

culating system must be cleaned and flushed of all con-struction dirt and debris.

If the conditioners are equipped with water shutoffvalves, either electric or pressure operated, the supplyand return runouts must be connected together at eachconditioner location. This will prevent the introduction ofdirt into the unit. See Figure 9.

Figure 9.

2. Fill the system at the city water makeup connection withall air vents open. After filling, close all air vents.

The contractor should start main circulator with thepressure reducing valve open. Check vents in sequenceto bleed off any trapped air, ensuring circulation throughall components of the system.

Power to the heat rejector unit should be off, and thesupplementary heat control set at 80°F (27°C).

While circulating water, the contractor should checkand repair any leaks in the piping. Drains at the lowestpoint(s) in the system should be opened for initial flushand blowdown, making sure city water fill valves are setto make up water at the same rate. Check the pressuregauge at pump suction and manually adjust the makeupto hold the same positive steady pressure both beforeand after opening the drain valves. Flush should contin-ue for at least two hours, or longer if required, to seeclear, clean drain water.

3. Shut off supplemental heater and circulator pump andopen all drains and vents to completely drain down thesystem. Short circuited supply and return runouts shouldnow be connected to the conditioner supply and returnconnections. Do not use sealers at the swivel flare con-nections of hoses.

4. Trisodium phosphate was formerly recommended as acleaning agent during flushing. However, many statesand localities ban the introduction of phosphates intotheir sewage systems. The current recommendation is tosimply flush longer with warm 80°F (27°C) water.

Return Runout

Supply Runout

Mains

Flexible Hose

Runouts InitiallyConnected Together

Note: Do not overtorque fittings. The maximum torque without damage to fittings is 30 foot pounds. If a torque wrench is not available, use as a rule of thumb,finger-tight plus one quarter turn. Use two wrenches to tighten the union, one to hold the line and one for simultaneous tightening of the nut.

IM 526 /

Start-up1. Open all valves to full open position and turn on power

to the conditioner.

2. Set thermostat for “Fan Only” operation by selecting“Off” at the system switch and “On” at the fan switch.If “Auto” fan operation is selected, the fan will cyclewith the compressor. Check for proper air delivery.

3. Set thermostat to “Cool.” If the thermostat is an auto-matic changeover type, simply set the cooling temper-ature to the coolest position. On manual changeovertypes additionally select “Cool” at the systemswitch.

Again, many conditioners have time delays whichprotect the compressor(s) against short cycling. After afew minutes of operation, check the discharge grillesfor cool air delivery. Measure the temperature differ-ence between entering and leaving water. It should beapproximately 11⁄2 times greater than the heating modetemperature difference. For example, if the coolingtemperature difference is 15°F (8°C), the heating tem-perature difference should have been 10°F (5°C).Without automatic flow control valves, target a coolingtemperature difference of 10°F to 14°F (5°C to 8°C).Adjust the combination shutoff/balancing valve in thereturn line to a water flow rate which will result in the10˚F to 14°F (5°C to 8°C) difference.

4. Set thermostat to “Heat.” If the thermostat is the auto-matic changeover type, set system switch to the“Auto” position and depress the heat setting to thewarmest selection. Some conditioners have built-intime delays which prevent the compressor from imme-diately starting. With most control schemes, the fan willstart immediately. After a few minutes of compressoroperation, check for warm air delivery at dischargegrille. If this is a “cold building” start-up, leave unit run-

ning until return air to the unit is at least 65°F (18°C).Measure the temperature difference between

entering and leaving air and entering and leaving water.With entering water of 60°F to 80°F (16°C to 27°C),leaving water should be 6°F to 12°F (3.3°C to 6.6°C)cooler, and the air temperature rise through themachine should not exceed 35°F (19°C). If the air tem-perature exceeds 35°F (19°C), then the water flow rateis inadequate.

5. Check the elevation and cleanliness of the condensateline. If the air is too dry for sufficient dehumidification,slowly pour enough water into the condensate pan toensure proper drainage.

6. If the conditioner does not operate, check the followingpoints:a. Is supply voltage to the machine compatible?b. Is thermostat type appropriate?c. Is thermostat wiring correct?

7. If the conditioner operates but stops after a brief period:a. Is there proper airflow? Check for dirty filter, incor-

rect fan rotation (3-phase fan motors only), or incor-rect ductwork.

b. Is there proper water flow rate within temperaturelimits? Check water balancing; backflush unit if dirt-clogged.

8. Check for vibrating refrigerant piping, fan wheels, etc.

9. Do not lubricate the fan motor during the first year ofoperation as it is prelubricated at the factory.

10. Field supplied relays installed on the input terminalsW1, W2, Y1, Y2 or G may introduce electrical noise.Never install relay coils in series with the inputs.

5. Refill the system with clean water. Test the water usinglitmus paper for acidity, and treat as required to leave thewater slightly alkaline (pH 7.5 to 8.5). The specified per-centage of antifreeze may also be added at this time.Use commercial grade antifreeze designed for HVACsystems only. Do not use automotive grade antifreeze.

Once the system has been filled with clean water andantifreeze (if used), precautions should be taken to pro-tect the system from dirty water conditions. Dirty waterwill result in system wide degradation of performanceand solids may clog valves, strainers, flow regulators,etc. Additionally, the heat exchanger may becomeclogged which reduces compressor service life or caus-

es premature failure. A SystemSaver® from McQuayInternational should be employed to continuously re-move solids as the system operates. Contact your localrepresentative for further information on this device.

6. Set the loop water controller heat add setpoint to 70°F(21°C) and the heat rejection setpoint to 85°F (29°C).Supply power to all motors and start the circulatingpumps. After full flow has been established through allcomponents including the heat rejector (regardless ofseason) and air vented and loop temperatures stabilized,each of the conditioners will be ready for check, test andstart-up, air balancing, and water balancing.

/ IM 526

Operating Limits

Extended RangeStandard Units

UnitsCooling Heating Cooling Heating

Min. Ambient Air 50˚F/10˚C 50˚F/10˚C 40˚F/5˚C 40˚F/5˚C Normal Ambient Air 80˚F/27˚C 70˚F/21˚C 80˚F/27˚C 70˚F/21˚CMax. Ambient Air 100˚F/38˚C 85˚F/29˚C 100˚F/38˚C 85˚F/29˚CMin. Ent. Air ➀ ➁ 50˚F/10˚C 50˚F/10˚C 50˚F/10˚C 40˚F/5˚CNormal Ent. Air, 80/67˚F 70˚F 80/67˚F 70˚Fdw/wb 27/19˚C 21˚C 27/19˚C 21˚CMax. Ent. Air 100/83˚F 80˚F 100/83˚F 80˚Cdb/wb ➀ ➁ 38/28˚C 27˚C 38/28˚C 27˚C

➀ At ARI flow rate.➁ Maximum and minimum values may not be combined. If one

value is at maximum or minimum, the other two conditionsmay not exceed the normal condition for standard units.Extended range units may combine any two maximum orminimum conditions, but not more than two, with all otherconditions being normal conditions.

This equipment is designed for indoor installation only.Sheltered locations such as attics, garages, etc., generallywill not provide sufficient protection against extremes in

Environment

Standard unitsUnits are designed to start and operate in an ambient of40°F (5°C), with entering air at 40°F (5°C), with enteringwater at 70°F (21°C), with both air and water flow ratesused in the ARI Standard 320-86 rating test, for initial start-up in winter.

Note: This is not a normal or continuous operating con-dition. It is assumed that such a start-up is for the purposeof bringing the building space up to occupancy tempera-ture.

Extended range unitsExtended range heat pump conditioners are designed tostart and operate in an ambient of 40°F (5°C), with enteringair at 40°F (5°C), with entering water at 40°F (5°C), with bothair and water at flow rates used in the ARI Standard 320-86rating test, for initial start-up in winter.

Note: This is not a normal or continuous operating con-dition. It is assumed that such a start-up is for the purposeof bringing the building space up to occupancy tempera-ture.

temperature and/or humidity, and equipment performance,reliability, and service life may be adversely affected.

Air and water limits Water enthalpyExtended Range

Standard UnitsUnits

Cooling Heating Cooling HeatingMin. Ent. Water ➀ ➁ 55°F/13°C 55°F/13°C 40°F/5°C 40°F/5°CNormal Ent. Water 85°F/29˚C 70˚F/21°C 85°F/29˚C 70˚F/21°CMax. Ent. Air ➀ ➁ 110°F/43˚C 90°F/32°C 110°F/43˚C 90°F/32°C

Additional Information For Initial Start-up Only

Operating voltages115/60/1 . . . . . . . . . . . . . . . 104 volts min.; 127 volts max.208-230/60/1 . . . . . . . . . . . 197 volts min.; 253 volts max.265/60/1 . . . . . . . . . . . . . . . 238 volts min.; 292 volts max.230/50/1 . . . . . . . . . . . . . . . 197 volts min.; 253 volts max.460/60/3 . . . . . . . . . . . . . . . 414 volts min.; 506 volts max.380/50/3 . . . . . . . . . . . . . . . 342 volts min.; 418 volts max.575/60/3 . . . . . . . . . . . . . . . 515 volts min.; 632 volts max.

Note: Voltages listed are to show voltage range. However,units operating with overvoltage and undervoltage forextended periods of time will experience premature com-ponent failure. Three phase system unbalance should notexceed 2%.

IM 526 /

Notes:

1. On 208/230V size 070, 090, and 120 units, unit is factory wired for 208Voperation. If 230V power supply is used, transformer must be rewired bydisconnecting the power lead from the red transformer primary wire andconnecting the power lead to the orange transformer primary wire. Placean insulation cap on the red transformer primary wire.

2. All temperature and pressure switches are normally closed.

Figure 10. Typical Mark IV/AC dual circuit wiring diagram

/ IM 526

Gnd LugL1

1261

M1

252

2

3

PB1

1 2 3

T1

L2

T2

L3

T3

L1T122

23

27

Heater(Ext. Rng. Only)

Heater(Ext. Rng. Only)

Compr.Mtr.

128

(50Hz Only)

19

M2

T1

T2

T3

L1

L2

L31213

M3

T1

T2

T3

L1

L2

L31415

10 11

BK

YE

45BL

44

24V

60

C

C

BR

BR

8485

12341234432143

4445

1J2 J1

J11 J10

AuxiliaryModule

MicroTechController

J8 J4

2 1 2 3 4 5 6 7

55 535456

Dis

chA

irW

ater

Out

YEWH

RDGN

43

42

41

40

3938

BR

BR

59 C

C

M2

M1RV1

C

C C3 & 5 HP Only

96

C

37

3

2 HP

1

LP1

LT1

36

35

34

33

Con

den

sate

Lo T

emp

SR

CLo

Tem

p S

IGLo

PR

ess

SIG

Lo P

ress

SR

CH

i Pre

ss S

IGR

V C

omR

V O

utC

omp

Com

Com

p O

utFa

n C

om

Fan

Out

24VA

C24

V G

nd

Rem

ote

DI S

RC

Rem

ote

DI S

IGS

par

e R

elay

NC

Sp

are

Rel

ay N

OS

par

e R

elay

Com

RM

Sen

sor

LED

Tena

nt O

verr

ide

RM

Sen

sor

InR

M S

enso

r C

omLo

n Ta

lkLo

n Ta

lk24

VAC

Com

Aux

Mod

ule

DC

Com

Aux

Mod

ule

DC

+A

ux M

odul

e S

EL

2A

ux M

odul

e S

EL

1

Aux

Mod

ule

CLK

Aux

Mod

ule

RC

VA

ux M

odul

e X

MT

Dis

char

ge A

ir C

om

Dis

char

ge A

ir In

Wat

er O

ut C

omW

ater

Out

In

Term

inal

Boa

rd #

2

34

32

CondensateOverflow

30

1413121110 9 8 7 6 5 4 3 2 1 1110 9 8 7

ELUPC

6 5 4 3

69

J1 J21

6263

6465

6667

6874

Terminal Board #11st Option

(Factory InstalledSee Note 1)

75

761 2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9 101112

7071 (See Note 1)72 (See Note 1)

73

73

2 1

31

32 BLOR

BK

J6J5J4

21

7778

3

3

M3

81

RV2

8382

8079

LP2

LT2 H

P2

81

T1 (75VA)

BK/RD 460VOR 230VRD 208VBK 575VVT 400V

19

20

T1

29(50Hz only)

Compr.Mtr.

2

T2

21T3

T1T2T3

20

21

7

812913

4

5 14

6 16

FanMtr.

24 (3 & 5 HP)3 (1.5 HP

L2T2

Ext. Overloads3 & 5 HP only

3 4

52

1

Red Tape End

CircutBreaker

(optional)

Figure 11. Typical MicroTech WSHP unit controller dual circuit wiring diagram – Size 070, 090, and 120

IM 526 /

Unit OperationTwo types of units are available: Mark IV/AC control units orunits equipped with the new MicroTech 2000 Water SourceHeat Pump Controller.

The Remote Reset feature provides the means toremotely reset automatic lockouts generated by high-pres-sure and/or low-temperature (in heating) faults. When theMark IV board is in automatic lockout due to one of thesefaults, and the cause of the fault condition has been allevi-ated, energizing the O-terminal for 10 seconds or more willforce the Mark IV board to clear the lockout. A unit powercycle can also be used to clear an automatic lockout if theconditions causing the fault have been alleviated.

The Fault Retry feature helps to minimize nuisance tripsof auomatic lockouts caused by high-pressure and/or low-temperature (in heating) faults. This feature clears faults thefirst two times they occur within a 24-hour period and trig-gers an automatic lockout on the 3rd fault. The retry countis reset to zero every 24 hours.

The Mark IV/AC control circuit has built-in night setbackoperation. A “grounded’ signal to the “U” terminal on thelow voltage terminal strip puts the unit into the unoccupiedmode for night setback operation. Fan operation terminatesand unit control reverts to the night setback terminal on thethermostat, W2; day heating and cooling operation islocked out. R-W2 energizes the compressor and reversingvalve for heating operation. Night setback operation can beoverridden for two hours by toggling the fan switch (inter-mittently closing the R to O terminals) on the Deluxe AutoChangeover thermostat. Day thermostat setpoints thencontrol the heating and cooling operation. The Mark IV/ACcontrol system also accommodates load shed and shut-down operation on receipt of a “grounded” signal to the “L”and “E” terminals, respectively, on the low voltage terminalstrip.

Figure 12.

The P and C terminals of the Mark IV/AC board are usedfor pump restart. These terminals pass a voltage signalwhenever the unit compressor is turned on. This signal isdetected by a pump restart relay board providing a N.O. orN.C. set of contacts for heat pump loop circulation pumpcontrol. When used with the Loop Water Controller, therelay operation accommodates turning off circulationpumps during unoccupied periods with a safety overridedependent, at minimum, on WSHP’s need. The P and C ter-minals may be “daisy chained” between 200 units (Seepage 18).

Field supplied relays installed on the input terminals W1,W2, Y1, Y2 or G may introduce electrical noise. Never installrelay coils in series with the inputs.

ChassisGround

Unit1

Unit2

Unit3

ToAdditional

Units

TimeClock

To activate the unoccupied mode for units on the same clock schedule,a single wire can be “daisy chained” between units and simply ground-ed through the time clock contacts. The same system can also be doneto activate the load shed and unit shutdown modes by running addi-tional wires between units to ground.

Mark IV/AC Control UnitsThe Mark IV/AC circuit board is an optional control systemwith built-in features such as random start, compressortime delay, night setback, load shed, shutdown, conden-sate overflow protection, defrost cycle, brownout, andLED/fault outputs.

The unit has been designed for operation with a 24 voltmercury bulb type wall thermostat or a microelectronic wallthermostat selected by the manufacturer. Do not operatethe unit with any other type of wall thermostat.

Each unit has a printed circuit board control system. Thelow voltage output from the low voltage terminal strip canbe either AC voltage or DC voltage to the wall thermostat.This is dependent on what terminals you use. R is A/C volt-age output and F is D/C voltage output to the wall stat.

The 24 volt low voltage terminal strip is set up so R-G orF-G energizes the fan, R-Y1 or F-Y1 energizes the com-pressor for cooling operation, R-W1 or F-W1 energizes thecompressor and reversing valve for heating operation. Thereversing valve is energized in the heating mode. The circuitboard has a fan interlock circuit to energize the fan whenev-er the compressor’s on if the thermostat logic fails to do so.

Remember the output to the wall stat can be AC currentor DC current. Terminal (R) on the wall stat can be connect-ed to terminal (R) on the PC board for AC voltage or to ter-minal (F) on the PC board for DC voltage.

AC current DC currentR to G = fan only F to G = fan onlyR to Y1 = cooling F to Y1 = coolingR to W1 = heat F to W1 = heat

The Mark IV/AC control board has a lockout circuit tostop compressor operation if any one of its safety switchesopens (high pressure switch and low pressure switch onunit sizes 070 through 120). If the low temperature switchopens, the unit will go into the cooling mode for 60 secondsto defrost any slush in the water-to-refrigerant heatexchanger. After 60 seconds the compressor is locked out.If the condensate sensor detects a filled drain pan, thecompressor operation will be suspended only in the coolingmode. The unit is reset by opening and closing the discon-nect switch on the main power supply to the unit in theevent the unit compressor operation has been suspendeddue to low temperature (freezestat) switch, high pressureswitch, or low pressure switch on unit sizes 070 thru 120.The unit does not have to be reset on a condensate over-flow detection.

The Mark IV/AC control circuit fault output sends a sig-nal to an LED on a wall thermostat. Table 2 shows for whichfunctions the fault output is “on” (sending a signal to theLED).

Table 2.

LEDs FaultIndication

Yellow Green Red OutputNormal Mode Off On Off OffHigh Pressure Fault Off Off Flash OnLow Temperature Fault* Flash Off Off OnCondensate Overflow On Dim Off OnBrownout Off Flash Off OnLoad Shed Off Off On OffUnoccupied Mode On On Off OffUnit Shutdown Off Flash Off On

*In heating mode only

/ IM 526

Read Outputs

Check Timers

HiPres. Sw ?

Brown Out ?

Low Temp Sw ?

Lo Shed ?

N S B ?

Cond. Overflow?

R - W 1 ?

R -Y 1 ?

Stop Comp.

Flash Red LED

Stop Fan

Flash Green LED

Stop Comp.

Htg Mode?

Stop Comp.

Flash Yellow LED

Stop Comp.

Turn On Red LED

R - W 2 ?

Start Comp.

Cooling Mode

Turn On Yellow LED

Stop Comp.

Reversing Valve On

Time Delay

Start Comp.

Start Comp.

No

No

Ye s

No

Ye s

No

No

No

No

No

No

No

No

Ye s

Ye s

Ye s

Ye s

Ye s

Ye s

Ye s

Ye s

14-Position Terminal StripPin Designation Description

1 C Transformer ground (Ovac)2 R Transformer supply (24vac)3 V -DC power connection4 P Pump request output5 A Alarm fault output6 U Unoccupied input7 L Load shed input8 E Remote shutdown input9 F +DC power connection10 Y1 Occupied cooling mode input11 W1 Occupied heating mode input12 G Fan only input13 W2 Unoccupied heating mode input14 O` Tenant override input

Board Status LED’s Fault Output

Mode Yellow Green Red Terminal A

Occupied Off On Off Energized

Unoccupied On On Of Energized

Load Shed Off Off On Energized

Condensate Overflow On Dim Off De-Energized

High/Low Pressure Fault Off Off Flash De-Energized

Low Temperature Fault* Flash Off Off De-Energized

Brownout Off Flash Off De-Energized

Emergency Shutdown Off Flash Off De-Energized

*in heating mode onlyNote: The fault output is energized when no faults exist. The fault ouput is

de-energized during faults and when unit power is off.

The Mark IV/AC control board is provided with three drive terminals, R(24vac),F(24vdc), and C(Ovac) that can be used by the end user to drive the thermostatinputs (G, Y1, W1, and W2) and control inputs (U, L, E, and O). Any combination ofa single board drive terminal (R, F, or C) may be used to operate the Mark IV/ACboards control or thermostat inputs. However, only one drive terminal (R, F, or C) canbe connected to any individual input terminal or damage will occur. Some of thecontrol inputs are used within the Water Source Heat Pump and not accessible tothe end user. For example, HP, LT, and COF are not available for use by the end user.

Typically the Mark IV/AC board’s R(24vac) terminal is used to drive the board’s ther-mostat inputs and control inputs by connecting it to the R terminal of an industrystandard thermostat. The control outputs of the standard thermostat are then con-nected to the Mark IV/AC board thermostat inputs and control inputs as needed. anyremaining board input(s) may be operated by additional thermostat outputs orremote relays (dry contacts only).

All Mark IV/AC board inputs must be operated by dry contacts powered by the con-trol board’s power terminals. No solid state devices (Triacs) may be used to operateMark IV/AC board inputs. No outside power source may be used to operate MarkIV/AC board inputs.

Using Drive Using Drive Using DriveTerminal R (24vac) Terminal F (24vdc) Terminal C (ground)

De-engergized Energized D-energized Energized De-energized Energized

Place the Meters

Red (+) Lead on Place the Meters Place the Meters Place the Meters

Input to be on Black (-) Lead Black (-) Lead Black (-) Lead

checkedon C on V on R

U, L, E, Y1, W1, 10 to 22 to Ovdc 30 to 10 to 22 toG. W2. P 14vac 26vac 33vdc 14vac 26vac

LED Status and Fault Output Status

General Use and Information

Mark IV/AC Sequence of Operation

IM 526 /

New MicroTech 2000 WSHP Controller UnitThe MicroTech 2000 WSHP unit controller is a prepro-grammed, pretested microprocessor which:

● Controls unit heating and cooling functions in responseto a wall mounted comfort sensor.

● Monitors safety controls in each heat pump andresponds accordingly.

● Monitors discharge air temperature and leaving watertemperature at each heat pump.

● Provides fan, reversing valve, and compressor operation.

● Provides control outputs for boilerless system electricheat, motorized valves, fresh air damper, and other aux-iliary equipment.

● Provides operation status of all vital unit functions.

● Provides optional night setback override for tenant comfort.

The MicroTech 2000 WSHP unit controller supports aminimum of 6 analog inputs, 4 digital inputs and 5 digitaloutputs. All input and output connections to the controllerare made using Insulation Displacement Connectors (IDC).

The controller can operate a unit as either a stand-alonedevice (for start-up, etc.) using factory programmed set-points (see table below), or preferably, as part of theMicroTech Network System through a MicroTechCommunications Gateway (MCG). On a call for constant fanoperation, the fan relay is energized. On a call for cooling,the fan is energized (if not already on) and after a time delaythe compressor contactor is energized. On a call for heat-ing, the fan is energized (if not already on) along with thereversing valve and after a time delay the compressor con-tactor is energized.

Standard lockout circuitry causes compressor lockout ifany one of its safety switches opens. In addition, when alow temperature fault occurs the unit will run in the coolingmode for 60 seconds to defrost the water to refrigerant heatexchanger coil. If the condensate sensor detects a filleddrain pan, the compressor operation will be suspended onlyin the cooling mode. The unit can be reset by either dis-connecting power at the disconnect, feeding power to theunit or by use of the Monitor™* program through theMicroTech Network System. The unit does not have to bereset on a condensate overflow detection.

A single onboard LED gives indication of the unit statusin relation to the following:

LED on — OccupiedLED mostly off — UnoccupiedLED mostly on — Unoccupied overrideLED flashing — Fault

If the unit controller has not been assigned a logicaladdress, the intensity of the LED is low. If a logical addresshas been assigned, the LED intensity is high.

Additional status and details are available by use of theMonitor™ program and the MicroTech Network systemeither by direct connection using a portable IBM-compati-ble computer or through the system computer.

The amount of user control without the use of the net-work is dependent on the type of comfort sensor used withthe unit. The room temperature sensor is currently availablein the following configurations:

● With LED indication and tenant override

● With LED indication, tenant override and setpoint differ-ential adjustment

The LED display indicates the same conditions that theonboard LED does. The tenant override switch allows thetenant to switch from an unoccupied to an occupied com-fort setpoint for a preprogrammed period of time. The ten-ant setpoint differential adjustment allows heating and cool-ing setpoint differentials to be modified by the tenant.

*The Monitor™ program is sold as part of the MicroTechNetwork System.

This device complies with part 15 of the FCC Rules.Operation is subject to the following two conditions:1. This device must not cause harmful interference.2. This device must accept any interference received,

including interference that may cause undesiredoperation.

DESCRIPTION FACTORY PROGRAMMED SETPOINT ADJUSTABILITY RANGEOccupied Heating Setpoint 70°F (21°C) 35°-120°F (1.7°-49°C) ➀ ➄

Occupied Cooling Setpoint 74°F (23°C) 35°-120°F (1.7°-49°C) ➃ ➄

Fan - Occupied On On, Cycle, Heat, Cycle/Cool OnUnoccupied Heating Setpoint 60°F (16°C) 35°-120°F (1.7°-49°C) ➀Unoccupied Cooling Setpoint 85°F (29°C) 35°-120°F (1.7°-49°C) ➂Fan - Unoccupied Cycle On, CycleTenant Override - 1st press 1:00 Off, 0:30 - 8:00Tenant Override - 2nd press Off Off, 0:30 - 8:00Differential 2°F (1.2°C) 1°-10°F (0.6°-5.6°C) ➄Auto / Manual Auto Manual (occupied, unoccupied, fan only, off)Next Filter Change (hours) 600 100 - 5000Clock Schedule 1 Up to 32Load Shed Start Level Off Off, 1 to 7Tenant Setpoint Adjustment Off (0°F, 0°C) Off, On (3°F, 1.7°C)Low Temperature Warning 55°F (13°C) 35°F (1.7°C) — high not usedHigh Temperature Warning 95°F (35°C) Low not used — 120°F (49°C)

➀ Unoccupied heating setpoint cannot exceed high warning setpoint.➁ Occupied heating setpoint cannot exceed unoccupied heating setpoint.➂ Unoccupied cooling setpoint cannot be lower than low warning setpoint.➃ Occupied cooling setpoint cannot be lower than unoccupied cooling setpoint.➄ Occupied heating and occupied cooling setpoints must differ by at least the differential.

NOTICE

/ IM 526

WSHP Mark IV/AC Board Low Voltage Terminal Strip (Circuit1)

O W2 G W1 Y1 F E L U A P V R CR

CW

1Y

1W

2Y

2G

Th

erm

ost

at

Term

ina

ls

7-Day Programmable Electronic Thermostat (P/N 107095901)

Thermostat Connection DiagramsMark IV/AC Units – Unit Sizes 070-120

Non-Programmable Electronic Thermostat (P/N 668054201)


O W2 G W1 Y1 F E L U A P V R C

RC

W1

Y1

W2

Y2

GO

Th

erm

ost

at

Term

ina

ls

Override (Optional)

Includes Thermostat and Wall Plate.

Refer to the installation, operation &application guide (LIA204-4) for ther-mostat 668054201 installation details


Refer to the installation, operation &application guide (LIA217) for thermo-stat 107095901 installation details

IM 526 /

1. Remove cover from remote sensor housing.

2. Select an appropriate location for mounting the remote sensor.

3. Mount remote sensor unit using hardware provided.

4. Install two strand shielded wire between remote sensorand thermostat. Shielded wire must be used.

Do not run remote sensor wire in conduit with other wires.• Wire 1 should run between the S1 terminal on the ther-

mostat and the S1 terminal on the remote sensor

• Wire 2 should run between the S2 terminal on the ther-mostat and the S2 terminal on the remote sensor

• Connect the shielding of the wire to the S2 terminal onthe thermostat

5. Disable the main sensor (R12) on the thermostat by cutting it from the circuit board.

Optional Remote Sensor (P/N 667720401)

S1 S2

S1 S2

Cut R12 fromcircuit board

Remote Sensor

Thermostat

Wire 1

Wire 2

Mark IV/AC Units – Unit Sizes 070-1207-Day Programmable Electronic Thermostat – 2 Circuits (P/N 107095901)


Refer to the installation, operation &application guide (LIA217) for thermo-stat 107095901 installation details

Non-Programmable Electronic Thermostat – 2 Circuits (P/N 668054201)

WSHP Mark IV/AC Board Low Voltage Terminal Strip (Circuit 1)

O W2 G W1 Y1 F E L U A P V R CR

CW

1Y

1W

2Y

2G

The

rmos

tat

Term

inal

sWSHP Mark IV/AC Board Low Voltage Terminal Strip (Circuit 2)




RC

W1

Y1

W2

Y2

G

The

rmos

tat

Term

inal

s




Refer to the installation, operation &application guide (LIA204-4) for ther-mostat 668054201 installation details

/ IM 526



1

2

3

Auxiliary Relay

Orange

Yellow

White

4 5 2 3 1

BL

BK

GN

Valve

COMP SpadeTerminal (OnCircuit 1 MarkIV/AC Board)

COMMONSpade Terminal

(On Circuit 1Mark IV/AC)

OR RD

CompressorContactor(Circuit 1)

RD

OR

Time Clock(by others)

Daisy-chain toadditional Mark IV/ACboard “U” terminals

Motorized Valve & Relay for Unit Sizes 070 Thru 120

Typical Motorized Valve Installation

Wired as shown below the motorized valve will open on a call for compressor operation. These 1-1⁄4" valves are power-open power-close. Valve and auxiliary relay are purchased separately.

Note: The wiring shown below can only be used when the “P” ter-minal is not being used as a pump restart signal to other equip-ment. If the “P” terminal must be used as a pump restart signal toother equipment, then wire the auxiliary relay’s yellow wire to“Y1”, white wire to “W1”, and orange wire to “C”, then the valvewill open on a call for occupied heating or cooling from the thermostat.

12345

Orange to 5

Pin, Male

Plug

Conduit

Anti-ShortBushing

66" (1676 mm)Lead Length

11/4" or 11/2" Valve

Black to 1

Red to 2White to 3

Yellow to 4

To Low VoltageHole on Unit

Shutoff Valve

To Main System

Conduit Assembly

Motorized ValveAssembly

Flexible Hose

Return Water Connection

P/N 061201202 - 1/2" Valve Relay KitP/N 061201002 - 1-1/4" Motorized Valve

Note: Wire motorized valve relay to circuit one (1) on all dual circuit machines sizes 070-120, as illustrated above.

IM 526 /

Pump Restart Relay Kit P/N 061419001

Used as an option with the Mark IV/AC board, the pumprestart relay kit provides a means to alert the loop watercontroller that water flow is required by a WSHP so that thesystem pump can be started. This option is typically used ininstallations where the pump may be shut off when there isno need for water flow (i.e. temperature OK, etc.). Typicallyonly one pump restart relay kit is required per installation asup to 200 Mark IV/AC boards can be “daisy-chained”together.

The Mark IV/AC “P” terminal is used to determine WSHPcompressor operation. Wired as shown below, when com-pressor operation is required, the Mark IV/AC “P” terminal

will change state causing a contact closure between termi-nal 58 and 64 signaling the loop water control (LWC) panelto restart the loop pump if Off.

The pump restart relay kit is typically mounted within oneWSHP or within the LWC panel, whichever is more conve-nient, diagrams are provided below for each location. Toinstall the relay, remove the cover on the double-faced tapeprovided on the relay and attach the relay either to theinside of the LWC panel (adjacent to circuit breaker CB1and terminal block TB3) or in the WSHP control box (in aconvenient location), then wire as shown below.

WSHP Mark IV/AC Board Low Voltage Terminal Strip

PumpRestartRelay

7

6

5

4

3

2

1


LoopWater

ControllerTerminals

Daisy chain to other MarkIV/AC board “P” and “C”terminals

64

58

65


PumpRestartRelay

7

6

5

4

3

2

1


Power byothers

Daisy chain to other MarkIV/AC board “P” and “C”terminals

Wiring Pump Restart Relay when Installed within the LWC Panel

Wiring Pump Restart Relay when Installed within a WSHP Control Box

/ IM 526

The BSK field installed kits include the sheet metal enclo-sure with cover, wire harness, boilerless system board, aux-iliary relay, and water temperature sensor. When used, oneBSK is required for each unit. To use the BSK kit you attachthe sheet metal enclosure to the unit, route the 4-wire har-ness through knockouts and connect to the Mark IV/ACboard, mount and connect and insulate the water tempera-ture sensor on the water supply line, and then connect theduct heater control contacts to the duct heater control circuit.If night setback (U-terminal) is used, the duct heater willrespond to the occupied W1 thermostat signal. The loadshed input (L-terminal) cannot be used for other controlfunctions when being used with the BSK.The BSK is a DC voltage device, when the BSK is used thethermostat must be wired for VDC operation, one exampleis provided below (bottom of page). This example is for a 2-circuit WSHP, R1 is a field supplied 24vdc relay. R1 is notrequired on 1-circuit units.

The BSK option for use with the Mark IV/AC con-trol board provides the capability to control aremote duct heater. The duct heater must be pro-vided with a low voltage control circuit that onlyrequires a set of dry contacts for operation.The contacts shown on the Boilerless Systemboard (terminals 1, 2, and 3) are used to controlthe remote duct heater, the N.O. contacts willclose on a call for duct heater heat.POT1 provides a means to manually adjust thewater temperature setpoint (adjustment range is43OF to 60OF). The Normal/Override switch pro-vides a means to manually force electric heat toalways be used in place of heat pump heat whenin the override position (default position is normal- heat pump heat).When the water temperature drops below thevalue of POT1, then the duct heater will be usedinstead of heat pump heat on a call for heat fromthe low voltage thermostat (not included).

Boilerless System Kit (BSK) – P/N 061251501 for sizes 070 - 120

RD

1

2

3

Auxiliary Relay

Orange

Yellow

White

12

34

5

RD

BR

WH

OR

OR

WH

WH

YE

GR GR

BK

WH

RDOR

Nor

mal

Ove

rrid

e

Pot 1

BoilerlessSystemBoard

43 O

hm

4-pinPlug

WaterTemperature

Sensor

Wire Ends to be FieldConnected to theMark IV/AC Board

Signal to remoteduct heatercontrol circuit

9.66(245 mm)

(007 – 042)

14.50(368 mm)

(048 – 060)

6.5 (165 mm) (007 – 042)4.12 (105 mm) (048 – 060)

1.75(44.5 mm)


Th

erm

ost

at

Term

ina

ls

WSHP Mark IV/AC Board LowVoltage Terminal Strip Strip

RC

W1

Y1

W2

Y2

G


WSHP Mark IV/AC Board LowVoltage Terminal Strip Strip

OR

BRRD

WHR1

+43 Ohm

R1

IM 526 /

Field Installed Options on MicroTech 2000 Units

MicroTech 2000 units can provide up to 4-outputs, that canbe configured for any of the following output control sig-nals:

1) Scheduled OutputWhen using a Network Master Panel (NMP) these out-puts can be assigned to one of 32 available schedules.The output will energize when the assigned schedule isoccupied and de-energize when in unoccupied. Theseoutputs could be used to control lights, etc.

2) Auxiliary Heat (Skin Heat)When using a Loop Water Controller (LWC) theMicroTech 2000 receives loop water temperature infor-mation from the LWC and will use the Auxiliary Heat out-put for heating when loop water temperature is inappro-priate for heat pump heating. These outputs provide asignal that can be used to control a remote electricheater. The output will energize on a call for electric heatand de-energize when not required.

3) Fresh Air DamperThese outputs provide a signal that can be used to con-trol a remote fresh air damper. The output will energizewhen the unit fan is energized and de-energize when theunit fan is de-energized.

4) Motorized Water ValveThese outputs provide control for a motorized watervalve that can be used to stop or divert flow away fromthe WSHP when compressor operation is not needed.The output will be energized when compressor operationis required.

If more than one of the above control signals is required ona single WSHP, the MicroTech 2000 Auxiliary board(073312701) must be used and these additional output con-trol signals will be connected to the Auxiliary board. TheAuxiliary board is provided in all 2-circuit units. 2-circuitunits only have 3-outputs available.

If the Auxiliary board is added in the field to provide addi-tional outputs it will need to be mounted within the WSHPcontrol box so that J1 on the Auxiliary board can be con-nected to J6 on the MicroTech 2000 board without exceed-ing a maximum wire length of 10˝.

Also, each output is by default configured to “none” andmust be field set to one of the four signal types listed aboveusing the Monitor software, cable, and a PC communicat-ing to the unit through an MCG panel.

1 2 3 4 5 6 7 E L U P C4 3 2 1

(by others)

24VAC

4 3 2 1

(by others)

24VAC

4 3 2 1

(by others)

24VAC

1st Control Signal Output 2nd Control Signal Output

3rd Control Signal Output 4th Control Signal Output

Terminal Boards(Located externally on the WSHP chassis)

24VACPilot Duty Relay

(by others)

Terminals Located onMicrotech 2000 Auxiliary Board

J6


(by others)

Use contacts as needed for option


J7


(by others)



J10


(by others)


IMPORTANT:To use onboard 24VAC, changethe jumper PF1 on theMicroTech 2000 controller fromfactory default pins 1 and 2 topins 2 and 3.

/ IM 526

Low Voltage, check powersupply voltage

Fuse may be blown, circuitbreaker is open

Wires may be loose or broken.Replace or retighten wires

Unit Control, check thermostatfor correct wiring or bad thermostat

Neither Fan, norCompressor Runs

Unit

Compressor runsin short cycle

Fan operates,Compressor does not

Compressor attempts to startbut does not Insufficient cooling or heating

Check compressor wiring fordefective wiring or looseconnection

Check thermostat for improperlocation

Check for defective compressorinternal windings with ohm meter

Check for bad compressorcapacitor

Check for lock rotor amp draw

Check for proper air flow. Filtercould be dirty

Check blower assembly fordirt or bad fan motor capacity

Check for low refrigerant charge

Check amp draw on blowerassembly

Check capacitor

Check wiring - loose or brokenand check for badconnection

Hi pressure lockout -A. Cool mode, check water flowB. Heating mode, check air flowC. Check reversing valve for proper valve position

Check compressor overloadmake sure it is closed

Check compressor to ground,or for internal short to ground.

Compressor winding may beopen. Check continuity withohm meter

Check wiring - loose or brokenand check for badconnection

Check relays and contacts,also capacitor and wiring

Check high pressure switchand low temperature switch tosee if unit is cycling on the safety

Check to see if the reversingvalve is not hung up and isoperating correctly

Check condensate overflowswitch in cool mode of operation

Troubleshooting Water Source Heat Pump

IM 526 /

Maintenance1. Normal maintenance on all conditioners is generally lim-

ited to filter changes. Sizes 070, 090 and 120 with capsshould be oiled in accordance with the oil label on eachheat pump.

2. Filter changes are required at regular intervals. The timeperiod between changes will depend upon the projectrequirements. Some applications such as motels pro-duce a lot of lint from carpeting and linen changes, andwill require more frequent filter changes. It is suggestedthat the filter be checked at 60-day intervals for the firstyear until experience is acquired. If light cannot be seenthrough the filter when held up to sunlight or a brightlight, it should be changed. A more critical standard maybe desirable.

3. The condensate drain pan should be checked annuallyand cleaned and flushed as required.

4. Recording of performance measurements of volts,amps, and water temperature differences (both heatingand cooling) is recommended. A comparison of loggeddata with start-up and other annual data is useful as anindicator of general equipment condition.

5. Periodic lockouts almost always are caused by air orwater problems. The lockout (shutdown) of the condi-tioner is a normal protective result. Check for dirt in thewater system, water flow rates, water temperatures, air-flow rates (may be dirty filter), and air temperatures. If thelockout occurs in the morning following a return fromnight setback, entering air below machine limits may bethe cause.

©2006 McQuay International • 800.432.1342 • www.mcquay.com IM 526 (Rev. 6/06)

®

Warranty

All McQuay equipment is sold pursuant to its standard terms and conditions of sale, including LimitedProduct Warranty. Consult your local McQuay Representative for warranty details. Refer to Form 933-43285Y. To find your local McQuay Representative, go to www.mcquay.com.

This document contains the most current product information as of this printing. For the most up-to-dateproduct information, please go to www.mcquay.com.

Products Manufactured in an ISO Certified Facility.

McQuay Training and Development

Now that you have made an investment in modern, efficient McQuay equipment, its care should be ahigh priority. For training information on all McQuay HVAC products, please visit us at www.mcquay.comand click on training, or call 540-248-9646 and ask for the Training Department.

large horizontal water source heat pump units

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