lapol disposable food service packaging from the earth back to … · 2020-04-11 · lapol...

25
1 SEPTEMBER 2 0 1 8 Lapol Disposable Food Service Packaging From the Earth Back to Earth

Upload: others

Post on 27-May-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

  • 1

    SEPTEMBER2 0 1 8

    Lapol Disposable Food Service PackagingFrom the Earth Back to Earth

  • Food Service Disposables in ChinaEnvironmental Food Service Packaging is Growing

    2

    In 2016, China consumed about 12

    billion disposable food containers.

    Only 3 billion met environmental

    protection standards.

    The growing green consciousness will

    drive a huge demand for environment

    friendly products in the future.

  • Food Service Disposables Competitive Factors

    3

    Low cost

    Biodegradable and Bio-BasedThermal stabilityMechanical strengthWater/grease resistance

  • Plastic TypesBio-based or Oil-Based? Biodegradable or non-biodegradable?

    4

  • Traditional Disposable Food Service Packaging Options

    POLYPROPYLENE EXPANDED POLYSTYRENE

    5

    • Non-biodegradable• Oil-based (Not bio-based)

    • Non-renewable resources• Large carbon footprint

  • What are Bio-based Plastics?

    • Biobased plastics are made from renewable materials like corn, sugarcane and cassava and are converted to resins like poly lactic acid (PLA).

    •Some biodegradable plastics are not biobased.

    • Biobased plastics can be injection molded or thermoformed from sheets.

    • They have a reduced carbon footprint compared to oil-based plastics.

    6

  • Food Service Disposables in ChinaBiodegradable and Non-Biodegradable

    NON-BIODEGRADABLE CONTAINERS

    Polystyrene containers

    Polypropylene containers

    Polyethylene containers

    BIODEGRADABLE CONTAINERS

    Poly lactic acid containers

    Plant fiber containers

    7

    PARTIALLY BIODEGRADABLE CONTAINERS

    PP/PE Starch containers

  • 8

    Understanding Bio-Terminologies

    Degradable

    • Able to be broken down into smaller pieces by grinding, with sunlight to be “photodegradable” or by oxidation or “oxo-degradable”. These methods make the bulk of the plastic smaller, but the container is still there; it just gets smaller.

    Biodegradable

    • Able be broken down by micro-organisms and digested so the carbon chains are broken apart and processed by, and become part of organic living things. They become part of the carbon cycle of the ecology of the earth.

    Compostable

    • Able to biodegrade within specific conditions. The European EN 13432 and American ASTM D6400 standards require 90% CO2 evolution within 180 days, less than 10% retained on a 2 mm sieve and no negative impact on plants and animals.

    Compostable is the Highest Standard!

  • Biodegradable Resin After 80 DaysAccording to ASTM D6400 and EN 13432 internationally recognized standards

    9

  • Comparative Carbon FootprintAmong Disposable Food Service Plastics

    10

    Emissions from the production of common polymers(kg/CO2 equivalent per kg of polymer – cradle to gate)

    0

    2.2

    1.7

    1.7

    2

    2.2

    5

    0 1 2 3 4 5 6

    * LAPOL PLA TARGET

    PLA TODAY

    LDPE

    PP

    PET

    PS

    PC

    Source: Int. Journal Life Cycle Assessment, “LCA of the manufacture of lactide and PLA” 3 AUG 2010. PLA target is under development at Lapol R&D.

  • What Are Your Food Service Disposable Packaging Priorities?

    11

    Product Performance

    Affordability

    Biodegradability

    Renewability & SustainabilityOil or Bio-based

    Carbon Footprint

    Recyclability

  • Lapol BioplasticsDesigned to meet the priorities of its end users:

    1. Environmentala) Biobasedb) Biodegradable

    2. Fully functionala) Heat

    resistanceb) Grease

    resistancec) Sturdy

    3. Cost effectivea) Engineered

    for lower costs

    12

    The Lapol Triangle of Bioplastic Design Priorities

    Cost Effective

    Designed with the

    Environment in Mind

    High Performing

  • Lapol PLA ContainersThe Next Generation of Disposable Food Service Packaging

    13

    Biodegradable

    Renewable and

    Sustainable

    Sturdy

    High QualityCost Competitive

    Grease Resistant

    Thermal Resistant

  • The Lapol HDT-P High Heat Resistance Bioplastics Designed for strength at higher temperatures

    14

  • 0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    30 80 130 180

    Dim

    ensio

    n C

    hang

    e (µ

    m)

    Temperature (oC)

    Lapol HDT-P Heat Resistant Bioplastics

    Standard PLA

    20% LAPOL HDT-P

    10% LAPOL HDT-P

  • Lapol’s Superior Strength and Toughness Properties Enable Thinner Walls

    WALL THICKNESS COMPARISON

    40% Thinner

    Container

    Wall Thickness

    LAPOL FORMULATED RESINS

    Stronger Resin

    Thinner Walls

    Lower Costs

    16

    Traditional Polypropylene

    Lapol Formulated Resin

  • 17

    Mechanical Properties Comparison of Lapol and

    Common Plastics

    1

    10

    100

    1000

    10000

    100000

    Flex ModulusMPa

    Tensile ModulusMPa

    Tensile StrengthMPaElongation %

    Heat DistortionTemp (oC)

    PP

    LDPE

    Lapol

    Starch LDPE

    Bagasse Fiber

    EPS Foam

    Property PP LDPE Lapol Starch LDPE Bagasse Fiber EPS FoamFlex Modulus MPa 2000 250 4600 200 17000 22.5Tensile Modulus MPa 1137 285 1560 140 222 3Tensile Strength MPa 26 10 60 3.5 290 48.4Elongation % 600 400 10 15 1.1 8.45Heat Distortion Temp (oC) 100 50 100 100 100 95Cost per tonne $1,800 $2,000 $2,650 $2,700 $2,400 $2,300Cost per Unit $0.07 $0.08 $0.09 $0.05 $0.07 $0.02

    Sheet1

    PropertyPPLDPELapol Starch LDPEBagasse FiberEPS FoamHDPE

    Flex Modulus MPa200025046002001700022.5http://www.matweb.com/search/datasheettext.aspx?matguid=5f099f2b5eeb41cba804ca0bc64fa62f1250

    Tensile Modulus MPa113728515601402223http://www.northwestfoam.com/fact-specs.htm1100

    Tensile Strength MPa2610603.529048.4http://iopscience.iop.org/article/10.1088/1757-899X/226/1/012157/pdf32

    Elongation %60040010151.18.45150

    Heat Distortion Temp (oC)1005010010010095http://eprints.utm.my/3569/1/HusnaZahiraBK030063d07TTT.pdf75

    Cost per tonne$1,800$2,000$2,650$2,700$2,400$2,300

    Cost per Unit$0.07$0.08$0.09$0.05$0.07$0.02

    PPFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)2000113726600100LDPEFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)2502851040050Lapol Flex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)460015606010100Starch LDPEFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)2001403.515100Bagasse FiberFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)170002222901.1000000000000001100EPS FoamFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)22.5348.48.449999999999999395

  • Lapol: The Future of Sustainable Packaging

    18

    Bio-basedBiodegradable

    & Compostable

    ASTM D6400 & EN 13432 Compliant

    Thermal & Grease

    resistantSturdy

    Cost Competitive

    with Standard Plastics

  • Lapol, LLC3757 State Street | Suite 2A | Santa Barbara, CA | 93105 | USA | 1.805.456.7950www.lapol.net

    19

  • Appendix

    20

    Competitive Product Comparison

    Intellectual Property

  • Food Service Disposable Packaging Options Compared

    POSITIVE FEATURES

    o Good thermal performance

    o Good grease resistance

    o Low cost

    o Not Biodegradable

    o Not biobased (not renewable or sustainable)

    o Not sturdy, but functional

    o High carbon footprint

    EXPANDED POLYSTYRENE FOAM

    21

    NEGATIVE FEATURES

  • Food Service Disposable Packaging Options Compared

    o Good thermal performance

    o Good grease resistance

    o Moderate cost

    o Sturdy

    o Not Biodegradable

    o Not biobased (not renewable or sustainable)

    o High carbon footprint

    POLYPROPYLENE

    22

    POSITIVE FEATURES

    NEGATIVE FEATURES

  • Food Service Disposable Packaging Options Compared

    o Biodegradableo Bio-based (renewable and

    sustainable)

    o Low cost

    o Recyclable

    o Low quality

    o Poor performance, not sturdyo Poor grease resistance

    PLANT FIBER PACKAGING

    23

    NEGATIVE FEATURES

    POSITIVE FEATURES

  • Food Service Disposable Packaging Options Compared

    o Partially Biodegradableo Partially Bio-based

    (renewable and sustainable)

    o Low cost

    o Good quality

    o Diverts a food source

    o Not fully biodegradableo Not fully bio-based

    o High carbon footprint

    STARCH POLYPROPYLENE

    24

    NEGATIVE FEATURES

    POSITIVE FEATURES

  • Lapol’s Patented Bioplastics TechnologyIntellectual Property

    POLYMER TOUGHNESS HIGH TEMPERATURE RESISTANCE

    25

    Slide Number 1Food Service Disposables in China�Environmental Food Service Packaging is GrowingFood Service Disposables �Competitive FactorsPlastic Types�Bio-based or Oil-Based? Biodegradable or non-biodegradable?Traditional Disposable Food Service Packaging Options���What are Bio-based Plastics?�Food Service Disposables in China�Biodegradable and Non-BiodegradableSlide Number 8Biodegradable Resin After 80 DaysComparative Carbon Footprint�Among Disposable Food Service PlasticsWhat Are Your Food Service Disposable Packaging Priorities?Lapol BioplasticsLapol PLA Containers�The Next Generation of Disposable Food Service Packaging����The Lapol HDT-P High Heat Resistance Bioplastics Designed for strength at higher temperatures�Slide Number 15Lapol’s Superior Strength and Toughness Properties Enable Thinner Walls Slide Number 17�Lapol: The Future of Sustainable Packaging�����Lapol, LLC�3757 State Street | Suite 2A | Santa Barbara, CA | 93105 | USA | 1.805.456.7950��AppendixFood Service Disposable Packaging Options ComparedFood Service Disposable Packaging Options ComparedFood Service Disposable Packaging Options ComparedFood Service Disposable Packaging Options ComparedLapol’s Patented Bioplastics Technology�Intellectual Property