lapol disposable food service packaging from the earth back to … · 2020-04-11 · lapol...
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SEPTEMBER2 0 1 8
Lapol Disposable Food Service PackagingFrom the Earth Back to Earth
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Food Service Disposables in ChinaEnvironmental Food Service Packaging is Growing
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In 2016, China consumed about 12
billion disposable food containers.
Only 3 billion met environmental
protection standards.
The growing green consciousness will
drive a huge demand for environment
friendly products in the future.
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Food Service Disposables Competitive Factors
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Low cost
Biodegradable and Bio-BasedThermal stabilityMechanical strengthWater/grease resistance
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Plastic TypesBio-based or Oil-Based? Biodegradable or non-biodegradable?
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Traditional Disposable Food Service Packaging Options
POLYPROPYLENE EXPANDED POLYSTYRENE
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• Non-biodegradable• Oil-based (Not bio-based)
• Non-renewable resources• Large carbon footprint
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What are Bio-based Plastics?
• Biobased plastics are made from renewable materials like corn, sugarcane and cassava and are converted to resins like poly lactic acid (PLA).
•Some biodegradable plastics are not biobased.
• Biobased plastics can be injection molded or thermoformed from sheets.
• They have a reduced carbon footprint compared to oil-based plastics.
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Food Service Disposables in ChinaBiodegradable and Non-Biodegradable
NON-BIODEGRADABLE CONTAINERS
Polystyrene containers
Polypropylene containers
Polyethylene containers
BIODEGRADABLE CONTAINERS
Poly lactic acid containers
Plant fiber containers
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PARTIALLY BIODEGRADABLE CONTAINERS
PP/PE Starch containers
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Understanding Bio-Terminologies
Degradable
• Able to be broken down into smaller pieces by grinding, with sunlight to be “photodegradable” or by oxidation or “oxo-degradable”. These methods make the bulk of the plastic smaller, but the container is still there; it just gets smaller.
Biodegradable
• Able be broken down by micro-organisms and digested so the carbon chains are broken apart and processed by, and become part of organic living things. They become part of the carbon cycle of the ecology of the earth.
Compostable
• Able to biodegrade within specific conditions. The European EN 13432 and American ASTM D6400 standards require 90% CO2 evolution within 180 days, less than 10% retained on a 2 mm sieve and no negative impact on plants and animals.
Compostable is the Highest Standard!
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Biodegradable Resin After 80 DaysAccording to ASTM D6400 and EN 13432 internationally recognized standards
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Comparative Carbon FootprintAmong Disposable Food Service Plastics
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Emissions from the production of common polymers(kg/CO2 equivalent per kg of polymer – cradle to gate)
0
2.2
1.7
1.7
2
2.2
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0 1 2 3 4 5 6
* LAPOL PLA TARGET
PLA TODAY
LDPE
PP
PET
PS
PC
Source: Int. Journal Life Cycle Assessment, “LCA of the manufacture of lactide and PLA” 3 AUG 2010. PLA target is under development at Lapol R&D.
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What Are Your Food Service Disposable Packaging Priorities?
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Product Performance
Affordability
Biodegradability
Renewability & SustainabilityOil or Bio-based
Carbon Footprint
Recyclability
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Lapol BioplasticsDesigned to meet the priorities of its end users:
1. Environmentala) Biobasedb) Biodegradable
2. Fully functionala) Heat
resistanceb) Grease
resistancec) Sturdy
3. Cost effectivea) Engineered
for lower costs
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The Lapol Triangle of Bioplastic Design Priorities
Cost Effective
Designed with the
Environment in Mind
High Performing
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Lapol PLA ContainersThe Next Generation of Disposable Food Service Packaging
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Biodegradable
Renewable and
Sustainable
Sturdy
High QualityCost Competitive
Grease Resistant
Thermal Resistant
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The Lapol HDT-P High Heat Resistance Bioplastics Designed for strength at higher temperatures
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0
500
1000
1500
2000
2500
3000
3500
30 80 130 180
Dim
ensio
n C
hang
e (µ
m)
Temperature (oC)
Lapol HDT-P Heat Resistant Bioplastics
Standard PLA
20% LAPOL HDT-P
10% LAPOL HDT-P
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Lapol’s Superior Strength and Toughness Properties Enable Thinner Walls
WALL THICKNESS COMPARISON
40% Thinner
Container
Wall Thickness
LAPOL FORMULATED RESINS
Stronger Resin
Thinner Walls
Lower Costs
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Traditional Polypropylene
Lapol Formulated Resin
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Mechanical Properties Comparison of Lapol and
Common Plastics
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10
100
1000
10000
100000
Flex ModulusMPa
Tensile ModulusMPa
Tensile StrengthMPaElongation %
Heat DistortionTemp (oC)
PP
LDPE
Lapol
Starch LDPE
Bagasse Fiber
EPS Foam
Property PP LDPE Lapol Starch LDPE Bagasse Fiber EPS FoamFlex Modulus MPa 2000 250 4600 200 17000 22.5Tensile Modulus MPa 1137 285 1560 140 222 3Tensile Strength MPa 26 10 60 3.5 290 48.4Elongation % 600 400 10 15 1.1 8.45Heat Distortion Temp (oC) 100 50 100 100 100 95Cost per tonne $1,800 $2,000 $2,650 $2,700 $2,400 $2,300Cost per Unit $0.07 $0.08 $0.09 $0.05 $0.07 $0.02
Sheet1
PropertyPPLDPELapol Starch LDPEBagasse FiberEPS FoamHDPE
Flex Modulus MPa200025046002001700022.5http://www.matweb.com/search/datasheettext.aspx?matguid=5f099f2b5eeb41cba804ca0bc64fa62f1250
Tensile Modulus MPa113728515601402223http://www.northwestfoam.com/fact-specs.htm1100
Tensile Strength MPa2610603.529048.4http://iopscience.iop.org/article/10.1088/1757-899X/226/1/012157/pdf32
Elongation %60040010151.18.45150
Heat Distortion Temp (oC)1005010010010095http://eprints.utm.my/3569/1/HusnaZahiraBK030063d07TTT.pdf75
Cost per tonne$1,800$2,000$2,650$2,700$2,400$2,300
Cost per Unit$0.07$0.08$0.09$0.05$0.07$0.02
PPFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)2000113726600100LDPEFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)2502851040050Lapol Flex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)460015606010100Starch LDPEFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)2001403.515100Bagasse FiberFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)170002222901.1000000000000001100EPS FoamFlex Modulus MPaTensile Modulus MPaTensile Strength MPaElongation %Heat Distortion Temp (oC)22.5348.48.449999999999999395
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Lapol: The Future of Sustainable Packaging
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Bio-basedBiodegradable
& Compostable
ASTM D6400 & EN 13432 Compliant
Thermal & Grease
resistantSturdy
Cost Competitive
with Standard Plastics
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Lapol, LLC3757 State Street | Suite 2A | Santa Barbara, CA | 93105 | USA | 1.805.456.7950www.lapol.net
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Appendix
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Competitive Product Comparison
Intellectual Property
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Food Service Disposable Packaging Options Compared
POSITIVE FEATURES
o Good thermal performance
o Good grease resistance
o Low cost
o Not Biodegradable
o Not biobased (not renewable or sustainable)
o Not sturdy, but functional
o High carbon footprint
EXPANDED POLYSTYRENE FOAM
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NEGATIVE FEATURES
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Food Service Disposable Packaging Options Compared
o Good thermal performance
o Good grease resistance
o Moderate cost
o Sturdy
o Not Biodegradable
o Not biobased (not renewable or sustainable)
o High carbon footprint
POLYPROPYLENE
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POSITIVE FEATURES
NEGATIVE FEATURES
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Food Service Disposable Packaging Options Compared
o Biodegradableo Bio-based (renewable and
sustainable)
o Low cost
o Recyclable
o Low quality
o Poor performance, not sturdyo Poor grease resistance
PLANT FIBER PACKAGING
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NEGATIVE FEATURES
POSITIVE FEATURES
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Food Service Disposable Packaging Options Compared
o Partially Biodegradableo Partially Bio-based
(renewable and sustainable)
o Low cost
o Good quality
o Diverts a food source
o Not fully biodegradableo Not fully bio-based
o High carbon footprint
STARCH POLYPROPYLENE
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NEGATIVE FEATURES
POSITIVE FEATURES
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Lapol’s Patented Bioplastics TechnologyIntellectual Property
POLYMER TOUGHNESS HIGH TEMPERATURE RESISTANCE
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Slide Number 1Food Service Disposables in China�Environmental Food Service Packaging is GrowingFood Service Disposables �Competitive FactorsPlastic Types�Bio-based or Oil-Based? Biodegradable or non-biodegradable?Traditional Disposable Food Service Packaging Options���What are Bio-based Plastics?�Food Service Disposables in China�Biodegradable and Non-BiodegradableSlide Number 8Biodegradable Resin After 80 DaysComparative Carbon Footprint�Among Disposable Food Service PlasticsWhat Are Your Food Service Disposable Packaging Priorities?Lapol BioplasticsLapol PLA Containers�The Next Generation of Disposable Food Service Packaging����The Lapol HDT-P High Heat Resistance Bioplastics Designed for strength at higher temperatures�Slide Number 15Lapol’s Superior Strength and Toughness Properties Enable Thinner Walls Slide Number 17�Lapol: The Future of Sustainable Packaging�����Lapol, LLC�3757 State Street | Suite 2A | Santa Barbara, CA | 93105 | USA | 1.805.456.7950��AppendixFood Service Disposable Packaging Options ComparedFood Service Disposable Packaging Options ComparedFood Service Disposable Packaging Options ComparedFood Service Disposable Packaging Options ComparedLapol’s Patented Bioplastics Technology�Intellectual Property