lampiran 2- sop simulator 600mw - 8sept11

8/17/2019 Lampiran 2- Sop Simulator 600mw - 8sept11

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INSTRUKSI KERJA

PENGOPERASIAN SIMULATOR PLTU 600MW

PT PLN (PERSERO)UDIKLAT SURALAYAJl. Komplek PLTU Suralaya No.7PO. Box 16 Merak, Cilegon, 42456

No.Dok. : IK.LAB-01-06Tanggal : 24 Mei 2010Revisi : 1

Halaman : 1 / 29

1. Alat dan Bahan Simulator PLTU 600 MW

2. Prosedur Kerja

No. SISTEM URAIAN PERALATAN SCREEN OPERASI KETERANGAN

1 Auxiliary Steam System a AUX STM PRESS FROM PSH CNTL STN 5SAF400 Periksa

(Sistem Uap Bantu) (PCV0007) (dari 5SAP200) MANUAL 0%

b AUX STM PRESS FROM CRH CNTL STN 5SAF400 Periksa

(PCV0002) MANUAL 0%

c AUX STM ATM SPRYWTR CNTL STN 5SAF400 Periksa

(TCV0004) MANUAL 0%

d AUX STM HDR ISLN V PB 5SAF402 OPEN

(SHV0011) (dari 5SAP200)

e AUX STM PRESS FROM PSH CNTL STN 5SAF400 SP = 10 kg/cm2

(PCV0007) (dari 5SAP200) AUTO

f AUX STM ATM SPRYWTR CNTL STN 5SAF400 SP = 245 C

(TCV0004) AUTO

g AUX STM PRESS FROM CRH CNTL STN 5SAF400 SP=10 kg/cm

(PCV0002) AUTO

2 Closed Circuit Cooling a Level air CCCW HEAD TANK cukup 5KBP200 Periksa Warna Head Tank hijau

Water System b CCCWP 1A (35KB… P001A-H) 5KBF400 START

(Sistem Air Pendingin (dari 5KBP200) 1CCCWP = 50%MCR

Bantu) CCCWP 1B (35KB… P001B-H) 5KBF400 START (2 Run & 1 Standby)

CCCWP 1C (35KB… P001C-H) 5KBF400 STANDBY

c INL/RETURN HDR CNTL VLV STN 5KBF401 SP= 4,5 kg/cm2

(PDCV0003) (dari 5KBP200) AUTO

3 Cooling Water System a Sistem CCCW sudah operasi 5KBP200 Periksa

(Heat Rejection) b COND A WEST & EAST INL V PB 5KEF400 OPEN

(Sistem Air Pendingin (MOV0010 & MOV0012) (dari 5KEP200)

Utama) c COND A WEST & EAST OUT V PB 5KEF400 Throttling ± 30%

(MOV0011 & MOV0013)

d COND B WEST & EAST INL V PB 5KEF401 OPEN

(MOV0014 & MOV0016) (dari 5KEP200)

e COND B WEST & EAST OUT V PB 5KEF401 Throttling ± 30%

(MOV0015 & MOV0017)

f UNIT CW DUCT INL V PB 5KEF402 OPEN

(MOV0007) (dari 5KEP200)

g CWP 1A SL WTR V PB 5KEF402 RESET lalu OPEN Warna valve tidak

(SV0049) (dari 5KEP200) berubah (tetap putih)

CWP Startup Sequence h CWP 1A STARTUP SEQUENCE 5KES300 Periksa 1CWP = 50%MCR

mulai berjalan Lihat STEP TIMER Tunggu 10 menit (600detik) (dari 5KEP200) (2 CWP Run)

iCW 1A SEQ PB 5KES300 START Tunggu CWP A Started


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Vacuum Priming Pump j VAC PRMG PUMP 3A PB 5KEF402 START

(dari 5KEP200)

k CWP 1B SL WTR V PB 5KEF402 RESET lalu OPEN Warna valve tidak

(SV-0054) berubah (tetap putih)

l CWP 1B STARTUP SEQUENCE 5KES301 Periksa

Lihat STEP TIMER Tunggu 10 menit (600detik) (dari 5KEP200)

m CWP 1B SEQ PB 5KES301 START Tunggu CWP B Started

n VAC PRMG PUMP 3B PB 5KEF402 START

(dari 5KEP200)

o COND A WEST & EAST OUT V PB 5KEF400 OPEN 100%

(MOV0011 & MOV0013) (dari 5KEP200)

p COND B WEST & EAST OUT V PB 5KEF401 OPEN 100%

(MOV0015 & MOV0017) (dari 5KEP200)

Setelah CWP q CWP 1A SL WTR V PB 5KEF402 CLOSE Warna valve tidak

Started (SV0049) (dari 5KEP200) berubah (tetap putih)

r CWP 1B SL WTR V PB 5KEF402 CLOSE

(SV-0054)

4 Condensate Storage and a Periksa level CST (Condensate StorageTank) 5KAP200 Isi (kerjakan step b) Jika level CST 13,5 mm

b Pengisian CST :

1. CONDS STOR TK LVL CV 5KAF400 OPEN

(LCV0002) (dari 5KAP200)

2. Isi CST hingga level 13,5 m 5KAP200 Isi dan Periksa

3. CONDS STOR TK LVL CV 5KAF400 CLOSE Jika level CST

(LCV0002) (dari 5KAP200) telah mencapai 13,5 m

c CONDS STOR TK OUT V 5KAF400 CLOSE

(SHV0006)

Pengisian Hotwell a CONDS XFER PUMP (P0001) 5KAF400 START

Condensor b CONDS MAKEUP CNTL STN 5SDF403 OPEN 10%

(dari 5SDP200) MANUAL

c Level Hotwell Condensor 5SDP200 Isi Hingga level 100mm

d CONDS MAKEUP CNTL STN 5SDF403 CLOSE 0% Jika sdh tercapai

(dari 5SDP200)

5 Condensate System a CONDS MAKEUP CNTL STN 5SDP200 Periksa Tertutup

(Sistem Air Kondensat) (LCV0007 & LCV0008) (warna valve hijau)

b CONDS DUMP CNTL STN 5SDF403 CLOSE 0%

(dari 5SDP200) MANUAL

Pengisian Deaerator a DEA CONDS S/O V11, V14 & V18 PB 5SDF400 OPEN

(MOV0011, MOV0014 dan MOV0018) (dari 5SDP200)

b FW HTR 1A/1B INL ISLN V PB 5SDF400 OPEN

(MOV0019)

c FW HTR 1A/1B OUT ISLN V PB 5SDF400 OPEN

(MOV0020)

d FW HTR 1A/1B BYP V PB 5SDF400 CLOSE

(MOV0021)

e COND DEMIN BYP CNTL STN 5SDF403 OPEN 100%

(PDCV0001) (dari 5SDP200) MANUAL


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f DEA RECIRC TO COND CNTL STN 5SDF402 CLOSE 0%

(LCV0006) (dari 5SDP200) MANUAL

g CONDS FLOW TO DEA MA STN 5SDF402 CLOSE 0%

MANUAL

h DEA LVL CNTL STN 5SDF402 CLOSE 0%

(LCV0005A & LCV0005B) MANUAL

i CONDS FLOW TO DEA (SU) MA STN 5SDF402 CLOSE 0%

(LCV0004) MANUAL

j CONDS MAKEUP CNTL STN 5SDF403 SP = 0 mm

(dari 5SDP200) AUTO

k Condensate pump SUCTION valve terbuka 5SDP200 Periksa OPEN

(Valve 0001 & 0002) (Warna valve merah)

Permissive Condensate a DEA PEG AUX STM CNTL STN 5SEF420 OPEN 10 %

Pump (PCV0005) (dari 5SEP202) MANUAL

b Level Hotwell Condensor normal 5SDP200 Periksa Warna tank hotwell hijau

c Condensate pump DISCHARGE valve tertutup 5SDP200 Periksa Warna valve hijau

(Valve 0004 & 0006)

d CONDS SYS MIN FLOW CNTL STN 5SDF403 SP = 535 t/h

(dari 5SDP200) AUTO

Condensate Extraction a CEP 1A 5SDF401 START 1CEP = 100%MCR

Pump (CEP) (dari 5SDP200) (1 Run, 1 Standby)

b CEP 1B 5SDF401 STANDBY

c CONDS FLOW TO DEA (SU) MA STN 5SDF402 Set AUTO

(LCV0004) (dari 5SDP200)

d DEA TK (SU) 1/2/3 ELEM CNTL SEL 5SDF402 Periksa ONE (Single Element)

e CONDS DUMP CNTL STN 5SDF403 Periksa AUTO

(dari 5SDP200) SP = 150 mm

f CONDS DEMIN BYP CNTL STN 5SDF403 Periksa AUTO

(PDCV0001) SP = 2,8 kg/cm2

g DEA RECIRC TO COND CNTL STN 5SDF402 Periksa AUTO

(LCV0006) (dari 5SDP200) SP = 100 mm

h DEA PEG AUX STM CNTL STN 5SEF420 Set AUTO

(PCV0005) (dari 5SEP202)

i CONDS TO LP BYP A & B VLV 5SKF401 RESET lalu OPEN

(MOV0038 & MOV0039) (dari 5SKP200)

6 Steam Generator a SL WTR DRN TK P PB 5SKF400 Periksa AUTO

(Boiler) (INJ WTR DRN P) (dari 5SKP200)

Proses Pengisian Air ke b SL WTR DRN TK CNTL STN 5SKF400 Periksa AUTO

Steam Drum : (LCV0001)

c MISC DRN RECEIVER LVL STN 5SKF400 Periksa AUTO

(LCV001A)

d DRUM AIR VENT S A & B PB 5AEF420 OPEN

(VTV001A & VTV001B) (dari 5AEP202)

e ECON INL DRN V PB 5AJF401 CLOSE

(ISV001) (dari 5AJP200)


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n BFP 2B RECIRC CNTL STN 5SJF403 Set AUTO

(FCV0003)

o BFP 1A RECIRC CNTL STN 5SJF403 Set AUTO

(FCV0002)

p BFP 1B RECIRC CNTL STN 5SJF403 Set AUTO

(FCV0004)

Lube Oil Pump a BSTR BFP 2A LOP 2A1 PB 5SJF405 START

BFP Booster (P-2A1 atau P02A1) (dari 5SJP200)

b BSTR BFP 2A LOP 2A2 PB 5SJF405 AUTO

(P-2A2 atau P02A2)

c BSTR BFP 2B LOP 2B1 PB 5SJF405 START

(P-2B1 atau P02B1)

d BSTR BFP 2B LOP 2B1 PB 5SJF405 AUTO

(P-2B2 atau P02B2)

SU BFP Start Sequence a SU BFP LOP 3A PB 5SJF405 START

(P-3A atau P003ASV) (dari 5SJP200)

b SU BFP LOP 3A PB 5SJF405 AUTO

(P-3B atau P003BSV)

g LOW LOAD RANGE A & B STN 5SJF404B Periksa MANUAL 0%

(LCV018A-A & LCV018B-A) (dari 5SJP200)

h SU BFP RECIRC CNTL STN 5SJF403 OPEN 100%

(FCV0010) (dari 5SJP200) MANUAL

i SU BFP PB 5SJF402 START

(P0003CN) (dari 5SJP200)

j Tunggu sampai PV (Point Variable) FCV0010 5SJP200 Periksa parameter

diatas SP (Set Point) nya → 220 t/h pada FCV0010

Isi Steam Drum sampai a SU BFP DSCH V PB 5SJF402 OPEN

level –40mm (MOV0009) (dari 5SJP200)

b SU BFP RECIRC CNTL STN 5SJF403 Set AUTO

(FCV0010) (dari 5SJP200)

c LOW LOAD RANGE A STN 5SJF404B OPEN 15% Amati kenaikan

(LCV018A-A) (dari 5SJP200) MANUAL Level Drum

Tunggu sampai level d Jika level drum mencapai –40mm :

drum mencapai –40mm LOW LOAD RANGE A STN 5SJF404B CLOSE

(LCV018A-A) (dari 5SJP200)

e PANTAU flow (t/h) SU BFP !! 5SJP200 Periksa

Jika flow SU BFP >750t/h atau


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c SAH A & B INL GAS DMP PB 5GGF400 OPEN

(ISV002A & ISV002B) (dari 5GGP200)

d PAH A & B GAS INL ISLN DMP PB 5GGF400 OPEN

(ISV001A & ISV001B)

Primary Air Heater a PAH A PA INL & OUT ISLN DMP PB 5ALF400 OPEN

A&B Damper Mstr Ctrl (ISV002A & ISV003A) (dari 5ALP200)

b PAH B PA INL & OUT ISLN DMP PB 5ALF400 OPEN

(ISV002B & ISV003B)

c PAH A & B MA CNTL STN 5ALF405 OPEN 100%

(FCV002A-A & FCV002B-A) (dari 5ALP200) MANUAL

Secondary Air Heater d SAH A&B REGULATING DMPR CNTL STN 5AFF404 OPEN 100 %A&B Damper Mstr Ctrl (PCV003A-A & PCV003B-A) (dari 5AFP200) MANUAL

Pengoperasian i SAH A SPT BRG LOP PB 5AFF402 START

Secondary Air Heater (MO004A) (dari 5AFP200)

j SAH A GUIDE BRG LOP PB 5AFF402 START

(MO005A)

k SAH A ELEC MO 1 PB 5AFF402 START

(MO002A)

l SAH A ELEC MO 2 PB 5AFF402 STANDBY

(MO003A)

m SAH A AIR MO PB 5AFF402 AUTO

(SOL001A-H)

n SAH B SPT BRG LOP PB 5AFF403 START

(MO004B) (dari 5AFP200)

o SAH B GUIDE BRG LOP PB 5AFF403 START

(MO005B)

p SAH B ELEC MO 1 PB 5AFF403 START

(MO002B) (dari 5AFP200)

q SAH A ELEC MO 2 PB 5AFF403 STANDBY

(MO003B)

r SAH B AIR MO PB 5AFF403 Set AUTO

(SOL001B-H)Pengoperasian s PAH A SPT BRG LOP PB 5ALF403 START

Primary Air Heater (MO004A) (dari 5ALP200)

t PAH A GUIDE BRG LOP PB 5ALF403 START

(MO005A)

o PAH A ELEC MO PB 5ALF403 START

(MO003A)

p PAH A AIR MO PB 5ALF403 Set AUTO

(SOL001A-H)

s PAH B SPT BRG LOP PB 5ALF404 START

(MO004B) (dari 5ALP200)

t PAH A GUIDE BRG LOP PB 5ALF404 START

(MO005B)


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q PAH B ELEC MO PB 5ALF404 START

(MO003B)

r PAH B AIR MO PB 5ALF404 Set AUTO

(SOL001B-H)

Pulverizer Secondary a PULV A SECA FL DMPR S A & B SLV STN 5AFF410 OPEN 100%

Air Flow Damper (FCV011A & FCV012A) (dari 5AFP201) MANUAL

b PULV B SECA FL DMPR S A & B SLV STN 5AFF411 OPEN 100%

(FCV011B & FCV012B) (dari 5AFP201) MANUAL

c PULV C SECA FL DMPR S A & B SLV STN 5AFF412 OPEN 100%

(FCV011C & FCV012C) (dari 5AFP201) MANUAL

d PULV D SECA FL DMPR S A & B SLV STN 5AFF413 OPEN 100%

(FCV011D & FCV012D) (dari 5AFP201) MANUAL

e PULV E SECA FL DMPR S A & B SLV STN 5AFF414 OPEN 100%

(FCV011E & FCV012E) (dari 5AFP201) MANUAL

f PULV F SECA FL DMPR S A & B SLV STN 5AFF415 OPEN 100%

(FCV011F & FCV012F) (dari 5AFP201) MANUAL

Reheater & Superheater a RH & SH FG BIASING DMP CNTL STN 5AEF433 OPEN 100%

Gas Biasing Damper (FCV01A1 & FCV01B1) (dari 5AEP203) MANUAL

Master Control

Precipitator Master a PCP INL 6A & 7A DMP PB 5GGF410 OPEN

Control (ISV003A & ISV004A) (dari GGP201)

b PCP INL 6B & 7B DMP PB 5GGF412 OPEN

(ISV003B & ISV004B) (dari GGP201)

c PCP OUT 8A & 9A DMP PB 5GGF411 OPEN

(ISV007A & ISV008A) (dari GGP201)

d PCP OUT 8B & 9B DMP PB 5GGF413 OPEN

(ISV007B & ISV008B) (dari GGP201)

ID Fan A Start Sequence a ID FAN A INL VANE STN 5GGF420 Periksa Posisi CLOSE 0%

(FCV004A) (dari GGP202)

b FURN PRESS MA STN 5GGF420 Periksa MANUAL

c ESCO SPD SEL SW PB 5GGS321 Periksa Posisi LOW

(FAN001A) (dari GGP202)

d ID FAN A GRP PB 5GGS321 START Jika 'No Permit' maka

Lihat STEP TIMER Lihat Permissive

(lengkapi yg msh krg)

e ID FAN A OUT DMP 11A PB 5GGF414 Periksa Terbuka secara otomatis

(ISV012A) (dari GGP202)

f FURN PRESS MA STN 5GGF420 SP = -10mmwg

(dari GGP202) AUTO

FD Fan A Start Sequence a FD FAN A INL VANE STN 5AFF401 Periksa Posisi CLOSE 0%

(FCV001A) (dari 5AFP200) AUTO

b ESCO SPD SEL SW PB 5AFS300 Periksa Posisi LOW

(FAN001A) (dari 5AFP200)


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c FD FAN A GRP PB 5AFS300 START Jika 'No Permit' maka

Lihat STEP TIMER Lihat Permissive


d Outlet Damper FD Fan A 5AFP200 Periksa Terbuka secara otomatis

(Damper 001A)

e FD FAN A INL VANE STN 5AFF401 Periksa Posisi CLOSE 0%

(FCV0001A) (dari 5AFP200) AUTO

ID Fan B Start Sequence a ID FAN B GRP PB 5GGS320 START Jika 'No Permit' maka

(dari GGP202) Lihat STEP TIMER Lihat Permissive


b ID FAN B OUT DMP 11B PB 5GGF414 Periksa Terbuka secara otomatis

(ISV012A) (dari GGP202)

c ID FAN B INL VANE STN 5GGF420 Periksa Posisi CLOSE 0%

(FCV004B) AUTO

FD Fan B Start Sequence a FD FAN B GRP PB 5AFS301 START Jika 'No Permit' maka

(dari 5AFP200) Lihat STEP TIMER Lihat Permissive


b Outlet Damper FD Fan B 5AFP200 Periksa Terbuka otomatis

(Damper 001B)

c FD FAN B INL VANE STN 5AFF401 Periksa Posisi CLOSE 0%

(FCV0001B) (dari 5AFP200) AUTO

a SECONDARY AIR FLOW CNTL 5AFP201 Periksa Semua damper terbuka

b SAH A & B REGULATING DMPR CNTL STN 5AFF404 OPEN 100%

(dari 5AFP200) MANUAL

c PA HCL A & B ACET CNTL STN 5SAF401 Set AUTO

(dari 5SAP201)

d SECA HCL A & B ACET CNTL STN 5SAF401 Set AUTO

SP = 80 C

e HCL DRN TK DSCH P 1A PB 5AGF400 START

(P-1A) (dari 5AGP200)

f HCL DRN TK DSCH P 1A PB 5AGF400 Set AUTO

(P-1B)

g HCL DRAIN TK LVL CNTL STN 5AGF400 Set AUTO

SP = 1 mmwg

Pengaturan Tekanan a FURN PRESS MA STN 5GGF420 Set AUTO

Ruang Bakar (dari 5GGP202) SP = -10 mmwg

Pengaturan Aliran b FD FAN A INL VANE STN 5AFF401 OPEN perlahan Tunggu AIR FLOW

Udara (dari 5AFP200) MANUAL hingga > 30%

Ket : Lihat parameter Air Flow dan Furnace

Pressure di Unit Overview 5-0001 (AREA 1)

8 Purging (Pembilasan) a BOILER PURGE PERMISSSIVE 5JNI500 Klik "I" (Permissive) Lihat Permissive

Boiler (dari 5JNP200) Periksa (lengkapi yg msh kurang)

b PURGE STATUS 5JNI500 Tunggu 5menit Periksa PURGE

(Purging Boiler berjalan otomatis) (300detik) ELAPSE TIMER


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9 Fuel System a FO RECEIVING beroperasi 1DEP200 Periksa Station Operator (Comm)

(Sistem Bahan Bakar b LT FO STOR TK OUT V PB 1DEF401 OPEN Station Operator (Comm)

Minyak HSD) (SHV0020) (dari 1DEP200)

c LT FO XFER P 1A1 PB 1DEF400 START Station Operator (Comm)

(P-1A1) (dari 1DEP200)

d LT FO XFER P 1A2 PB 1DEF400 STOP Station Operator (Comm)

(P-1A2)

e LT FO DAY TK INL V PB 1DEF400 OPEN Station Operator (Comm)

(LCV0031)

Ignition Oil System a IGNITOR FO SUPL PUMPS 1DMP200 Periksa Station Operator (Comm)

(Sistem Minyak b IG OIL P 1A & P 1B PB 1DMF400 START Station Operator (Comm)Penyalaan) (P-1A & P-1B) (dari 1DMP200)

c IG OIL P 1C & P 1D PB 1DMF400 AUTO Station Operator (Comm)

(P-1C & P-1D)

d LIGHT FUEL OIL HEADER PRESS 1DMF400 Set AUTO

(PCV0001) SP = 7 kg/cm2

Flame Scanner Cooling a FLMSCN BLO A PB 5ANF400 START

Blower (FAN001A) (dari 5ANP200)

b FLMSCN BLO B PB 5ANF400 AUTO

(FAN001B)

Secondary Air Damper a PULV A - F SECA FLOW DMPR MA STN 5AFF410 - 415 Set AUTO

set AUTO (dari 5AFP201)BOILER RESET a BOILER TRIP 5JNP200 RESET Jika tidak bisa, tekan

tombol Bawah (□) dulu

10 Ignitor System a Periksa kondisi Ignitor yang akan dinyalakan 5DMS304 & 305 Periksa Jika kondisinya FAULT

(Sistem Penyala) Misal : Ignitor C (dari 5DMP202) (Jangan sampai maka RESET dulu

ada indikasi FLT)

Jika perlu STOP

untuk me-retract Ignitor

b IGN OIL SAF TRIP V PB 5DMF400 RESET - OPEN Periksa

(ISV001A) (dari 5DMO100) TIME CREDIT AFTER

PENTING : sebelum timer di 5JNP200 habis BOILER RESET

(300detik) harus ada minimal 1 grup burner yg di 5JNP200

menyala jika tidak maka harus Purging lagi

c IG OIL TO LTRS PRES CNTL VLV ST 5DMF400 Set AUTO

(PCV0016) SP = 7 kg/cm2

Start ignitor level (lantai) a IG GROUP C1 & C2 STARTUP SEQ 5DMS304 & 305 START Tunggu hingga

paling bawah (dari 5DMP202) Periksa TIMER Ignitor start

Misal : Ignitor C b IG C1,3,5 STRT/STOP PB 5DMS304 Status : STARTED

c IG C2,4,6 STRT/STOP PB 5DMS305 Status : STARTED

d Level Ignitor yang lain (E atau D) START

e PAH A & B GAS INL ISLN DMP PB 5GGF400 CLOSE

(ISV001A & 001B) (dari 5GGP200)

Level Steam Drum aPantau terus level Steam Drum 5SJP200

Periksa warnaDrum Sebaiknya satu operator

Hijau = Normal khusus bertugas

Kuning = Abnormal menjaga Level Drum


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b Jika level drum kurang dari – 50mm maka isi 5SJF404B OPEN (maks 15%) Jika level telah normal

dg cara membuka LCV018A atau LCV018B (dari 5SJP200) MANUAL (0 mm) CLOSE

c Jika level drum lebih dari 50mm maka buka 5AJP400 OPEN - jika level Valve yg dapat dibuka :

valve CBD (Continuous Blow Down) telah normal FCV0001, FCV0002

(dari 5AJP201) CLOSE kembali dan FCV0003

Thermoprobe a THERMOPROBE A & B PB 5AEF410 INSERT

(dari 5AEP201)

NB : Gas temperature harus < 510 C 5AEP201 Periksa

b Retract (tarik) Furnace Thermoprobe jika 5AEF410 Periksa

Temperature gas > 510 C (dari 5AEP201)

a ECON RECIRC V S A & B PB 5AEF420 OPEN

(SHV001A & SHV001B) (dari 5AEP202)

b BLDWN-BLDWN TK CV PB 5AJF411 Periksa OPEN jika level

(PCV002) (dari 5AJP201) Steam Drum >50mm

c Kenaikan temperatur maksimum per jam 5AET604 Klik "T" (Trend) Kenaikan temperatur

(DRUM METAL TEMP TRENDS) (dari 5AEP201) Periksa yang diijinkan = 93oC/jam

11 Turbine Lube Oil System a MN TRB TURNING OIL P PB 5TDF400 START

(Sistem Minyak Pelumas DEH/BFPT (30)

Turbin) b MN TRB JOP 5A PB 5TDF401 START

DEH/BFPT (31)

c MN TRB TGR MO PB 5TDF401 START

d Generator Seal Oil Flow 5TKP200 Periksa Semua parameter

DEH/BFPT (85) NOR (Normal)

e MN OIL TK VAP EXTR PB 5TDF400 START

DEH/BFPT (30)

f MN TRB LO TEMP STN 5TDF401 Set AUTO SP = 33 C

DEH/BFPT (31)

g MN TRB LO CNDNR CIRC P PB 5TDF401 START

h MN OIL CNDNR VAP EXTR PB 5TDF401 START

12 Steam Rising Pressure a DRUM AIR VENT S A & B PB 5AEF420 Otomatis CLOSE Pada Drum Press

Drum Pressure >2kg/cm2 (VTV001A & VTV001B) (dari 5AEP202) Periksa 1,8 kg/cm2

b ROOF INL HDR DRN V PB 5AJF401 Otomatis CLOSE Pada Drum Press

(ISV0002) (dari 5AJP200) Periksa 1,8 kg/cm2

c SSH INL HDR DRN V PB 5AJF401 CLOSE

(ISV0005)

d DEA PEG AUX STM CNTL STN 5SEF420 Set AUTO

(PCV0005) (dari 5SEP202)

e REHEAT FG BIASING DAMPER CNTL STN 5AEF433 OPEN 30%

(FCV01A1) (dari 5AEP203) MANUAL

Drum Pressure > 7 kg/cm2 a PSH 2 INL HDR DRN V PB 5AJF401 CLOSE

(ISV0004) (dari AJP200)

b SSH INL HDR DRN V PB 5AJF401 CLOSE

(ISV0005)

c SSH OUT HDR DRN V PB 5AJF401 CLOSE

(ISV0006)

d PSH 2 INL HDR VENT A & B PB 5AJF400 CLOSE

(VTV001A & VTV001B) (dari AJP200)


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e PSH 2 OUT HDR VENT V PB 5AJF401 CLOSE

(VTV0002) (dari AJP200)

13. Vacuum Up Condensor a Drum pressure mencapai > 10 kg/cm2 Periksa

(Pembuatan Vakum b GLAND ST MS BYP V PB 5TCF400 Periksa CLOSE

Kondensor) (TC20-0002) DEH/BFPT (32)

c GLAND ST CRH INL V PB 5TCF400 OPEN

(TC20-0003)

d GLAND ST SPILL V - HTR PB 5TCF402 CLOSE

(TC20-V005) DEH/BFPT (33)

e GLAND ST SPILL V - COND PB 5TCF402 OPEN

(TC20-V006)f TRB SEAL ISLN V-120 PB 5SBF410 OPEN

(ISV0120) (dari 5SBP201)

g GLAND ST CRH BYP V PB 5TCF400 Periksa CLOSE

(TC20-0004) DEH/BFPT (32)

Drum Pressure 25 kg/cm2 h CRS GLAND STM PRESS STN 5TCF401 Set AUTO

(PCVC202) DEH/BFPT (32)

i GLAND ST MS INL V PB 5TCF400 OPEN

(TC20-0001) DEH/BFPT (32)

j GLAND STM SPILL OVER PRESS STN 5TCF401 Set AUTO

(PCVC203) DEH/BFPT (32) SP = 0,55 kg/cm2

k MN TRB GLAND STM TEMP STN 5TCF401 Set AUTO(TCVC601) SP=150 C

l MN GLAND STM PRESS STN 5TCF401 Set AUTO

(PCVC201 SP= 0,30 kg/cm2

m GLND ST COND EXHR 1A PB 5TCF402 START lalu AUTO

(FAN001A) DEH/BFPT (33)

n GLND ST COND EXHR 1B PB 5TCF402 AUTO

(FAN001B)

o COND SYS VAC BREAK V PB 5SHF400 CLOSE

(V0001) DEH/BFPT (34)

p COND VAC P 1A, 1B & 1C PB 5SHF400 START

(P001A, P001B & P001C)q CONDENSER VACUUM PRESS 5SHF400 Periksa Tunggu sampai

vacuum 700 mmHg

Jika Vacuum kondensor mencapai 700mmHg

r COND VAC P 1A, 1B & 1C PB 5SHF400 STAND BY

s CONDS XFER P PB 5KAF400 STOP

(P0001) (dari 5KAP200)

t CONDS STOR TK OUT V PB 5KAF400 OPEN

(SHV0006)

14 Turbine Start Up a HP BYP INL ISLN V PB 5SOF400 OPEN

Preparation (ISV0127) (dari 5SOP200)

b HP BYP DRN V-131 & V-135 PB 5SOF400 CLOSE(ISV0131 & ISV0135)

c LP BYP A HRH DRN V-15 PB 5SOF401 OPEN

(MOV0015) (dari 5SOP200)


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d LP BYP B HRH DRN V-12 PB 5SOF401 OPEN

(MOV0012)

e LP BYP A CNDN DRN V-16 PB 5SOF401 OPEN

(MOV0016)

f LP BYP B CNDN DRN V-13 PB 5SOF401 OPEN

(MOV0013)

g LP BYP A & B ISLN V PB 5SOF402 OPEN

(MOV0011 & MOV0014) (dari 5SOP200)

h LP A & B BYPASS STATION 5TAF451 Set AUTO

(dari 5TAP200)

i LP BYPASS MASTER STATION 5TAF451 Set AUTO

(dari 5TAP200)

j LP A & B BYP SPRY CNTL STN 5TAF451 Set AUTO

k LP A/B BYP CASC MODE PB 5TAF451 CASCADE

l HP BYP CNTL STN 5TAF450 SP = 55 kg/cm2 Reheat Steam mulai ada

(dari 5TAP200) AUTO Pressure (lihat AREA 1)

m HP BYP SPRY CNTL STN 5TAF450 Set AUTO

n HP BYP CASC/WARMING SEL PB CASCADE

a. Lube Oil System a Tekanan uap Main Drum mencapai 50 kg/cm2

b MN TRB AUX OIL P PB 5TDF400 START lalu AUTO

(P0002) DEH/BFPT (30)

c MN TRB LO TEMP STN 5TDF401 Set AUTO

(TCV0004) DEH/BFPT (31) SP = 33 C

d MN TRB TURNING OIL P PB 5TDF400 START lalu AUTO

(P0003) DEH/BFPT (30)

b. Electro Hydraulic e MN TRB EH FL P 1A PB 5TDF400 START lalu AUTO

System (P001A)

f MN TRB EH FL P 1B PB 5TDF400 AUTO

(P001B)

g MN TRB EH FL PLSH P2 PB 5TDF401 START

(P0002)

c. Line Up Drain h HP MSV/GOV LK- TO BLDWN TK PB 5TAF400 OPEN lalu AUTO

(TA20-0006) DEH/BFPT (35)

i HP MSV/GOV STEM LK V-EXT HTR 6 5TAF400 CLOSE

(TA20-0005)

j MS LEAD PIPE DRN V LH & RH S PB 5TAF400 OPEN lalu AUTO

(TA-V-0050 and TA-V-0051)

k RH LEAD PIPE DRN V LH & RH S PB 5TAF400 OPEN lalu AUTO

(TA-V-0052 and TA-V-0053)

l HP TRB CSG DRN V PB 5TAF400 OPEN lalu AUTO

(TA-V-0055)

m 1ST STG DRN V PB 5TAF400 OPEN lalu AUTO

TA-V-0054

d. Turbine RESET a Class Y (Turbin Reset) RTEXEC Klik RESET dari Instruktur Station

e. Turbine Permissive a Tekanan minyak pelumas bantalan 5TDP200 Periksa tekanan > 0,75 kg/cm2

Main Turbine DEH/BFPT (80)

b Pastikan minimal satu CWP operasi 5-O003 Periksa


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c Pastikan minimal satu CEP operasi 5-O003 Periksa

d Pastikan Gland Seal Steam operasi 5TAP201 Periksa

DEH/BFPT (84)

e Pastikan vakum kondensor > 650 mmHg 5SHF400 Periksa

DEH/BFPT (34)

f Buka semua Turbine Drain Valve 5TAF400 OPEN Kecuali

DEH/BFPT (35) 15 TA..200005 CLOSE

g Buka semua Turbine Extraction Valve dan 5SEF400 & 401 OPEN

Drain valve (dari 5SEP200)

5SEF410 & 411

(dari 5SEP201)

5SEF421

(dari 5SEP202)

h Pastikan Generator Seal Oil operasi 5TKP200 Periksa Semua parameter NOR

(Normal)

i Periksa Main Turbine ATS Start Permissive 5TAI530 Klik "I" (Permissive) Penuhi semua

DEH/BFPT (60) Periksa Permissive

j Periksa Main Turbine Reset Permissive 5TAI505 Klik "I" (Permissive) Sudah terpenuhi semua

DEH/BFPT (10) Periksa atau belum

15. Turbine Start Up a Periksa Main Turbine Reset Permissive 5TAI505 Periksa

Sequence DEH/BFPT (10)

b Pastikan Reheat Stop Valve (RSV) terbuka 5TAP200 Periksa

c MN TRB ATS START PERMISSIVES 5TAF530 Klik "I" (Permissive) Sudah terpenuhi semua

DEH/BFPT (60) Periksa atau belum

d Semua katup drain turbin Open, kecuali 5TAF400 Periksa

valve 15 TA.. 200005 CLOSE DEH/BFPT (35)

16 START TURBINE

A Langkah-Langkah a MN TRB EH AUTO REQUEST 5TAF405 Set AUTO

Start Turbin MANUAL : DEH/BFPT (10)

b MN TRB SPEED TARGET (RPM) 5TAF405 Pilih 400

c MN TRB ACCEL RATE (RPM/MIN) 5TAF405 Pilih 150

Pada putaran 400 rpm : d MN TRB SPEED PROG 5TAF405 GO

dilakukan Rub Check ** Putaran turbin naik hingga 400 rpm

e MN TRB SPEED PROG 5TAF405 AUTO HOLD tidak tepat 400 rpm

setelah 400 rpm ± 384 mm

f MN TRB SPEED TARGET (RPM) 5TAF405 SELECT 2000

Pada putaran 2000rpm : g MN TRB SPEED PROG 5TAF405 GO

Heat Soak selama ± 2 jam ** Putaran turbin naik hingga 2000 rpm

h MN TRB SPEED PROG 5TAF405 AUTO HOLD

setelah 2000 rpm

g MN TRB SPEED TARGET (RPM) 5TAF405 SELECT 3000

h MN TRB SPEED PROG 5TAF405 GO

i Putaran berhenti pada 2830 rpm 5TAF405 Periksa

jLanjut ke langkah SINKRONISASI


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B Langkah-Langkah a MN TRB COLD/WARM/HOT MODE SELECT 5TAF430 SELECT COLD

Start Turbin AUTO : DEH/BFPT (60)

(menggunakan ATS) 1. MN TRB ATS ON REQUEST 5TAF430 ON

2. MN TRB ATS STARTUP MODE SELECT 5TAF430 START

3. MN TRB ATS Start/Hold PROGRAM 5TAF435 START Periksa EH Auto dan

DEH/BFPT (61) (Tidak terlihat) RPM naik

b Pada putaran 400 rpm 5TAF435 Periksa Putaran tertahan

c Periode "RUB CHECK" 5TAF435 Periksa Muncul sinyal

'CLOSE ALL VALVES'

d Putaran turun hingga ± 200 rpm 5TAF435 Periksa

e Tunggu hingga GV VALVE DEMAND 100% 5TAF415 Periksa

DEH/BFPT (12)

f RUB CHECK selesai

g MN TRB ATS RUB CHECK COMPL CMD 5TAF435 COMPL Putaran naik

DEH/BFPT (61) (Completed)

h SPEED UP (1) hingga putaran 1940 rpm 5TAF435 Putaran tertahan

i Periode "HEAT SOAK" 5TAF435 Periksa Tunggu hingga

ELAPSED TIME habis

j Start Ignitor A, bila perlu

k Speed up (2) hingga putaran 3000 rpm 5TAF435 Periksa

l Putaran berhenti pada 2835 rpm 5TAF435 Periksa

m Lanjut ke langkah SINKRONISASI

17 SINKRONISASI a 70E AUTO FOLLOWER PB 5TLF401 OFF

DEH/BFPT (71)

b AVR AUTO/BAL/MANUAL PB 5TLF401 MANUAL

c EXC SYS AUTO/MANUAL PB 5TLF401 MANUAL

d FIELD CB PB 5TLF401 CLOSE

e AVR AUTO/BAL/MANUAL PB 5TLF401 BAL (Balance)

f AVR BALANCE MASTER 5TLF401 Periksa Tunggu sampai nilai

AVR stabil di ± 0 AVR

g EXC SYS AUTO/MANUAL PB 5TLF401 AUTO

CROOM = Screen Sinkron a Klik tombol SYNCHRO pada CROOM SYNCHRO Klik Kiri

b SELECTOR SW AUTO/OFF/MANUAL SYNCHRO Klik Kiri

(Pilih Auto)

c Jarum SYNCHROSCOPE mulai berputar SYNCHRO Tunggu proses

sinkronisasi auto

d SISTEM TELAH SINKRON Jarum Sync. berhenti

e Klik tombol CAPA pada CROOM CAPA Klik Kiri

f Atur AVR dengan Klik 7-90R atau 7-70E CAPA Periksa dan Atur RAISE : Menaikkan

LOWER : Menurunkan


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18 Setelah Sinkron Pertahankan Beban ± 60MW :

a MN TRB GOV LOAD INCREASE 5TAF410 DECR Jika Beban > 60MW

DEH/BFPT (11) INCR Jika Beban < 60MW

MODE/RAMP Jika beban ± 60MW

a GLND ST SPILL V - HTR PB 5TCF402 OPEN

(TC-2000005) DEH/BFPT (33)

b GLND ST SPILL V - COND PB 5TCF402 CLOSE

(TC-2000006)

c CRS GLAND STM PRESS STN 5TCF401 Set AUTO

(TC-PCVC202) DEH/BFPT (32)

d TRB SEAL ISLN V-120 PB 5SBF410 OPEN


e GLND MS INL V PB 5TCF400 OPEN

(TC-2000001) DEH/BFPT (32)

f MN GLAND STM PRESS STN 5TCF401 SP = 0,20 kg/cm2

(TC-PCVC201) DEH/BFPT (32) AUTO

g GLND ST CRH INL V PB 5TCF400 CLOSE

(TC-2000003) DEH/BFPT (32)h LP BYP A HRH DRN V-15 PB 5SOF401 CLOSE

(SO-MOV-0015) (dari 5SOP200)

i LP BYP B HRH DRN V-12 PB 5SOF401 CLOSE

(SO-MOV-0012)

j LP BYP A CNDN DRN V-16 PB 5SOF401 CLOSE

(SO-MOV-0016)

k LP BYP B CNDN DRN V-13 PB 5SOF401 CLOSE

(SO-MOV-0013)

l HP BYP DRN V-131 PB 5SOF400 OPEN

(ISV0131) (dari 5SOP200)

m HP BYP DRN V-135 PB 5SOF400 OPEN

(ISV0135)

n MS LEAD PIPE DRN V LH & RH S PB 5TAF400 CLOSE

(TA-00051 & TA-00050) DEH/BFPT (35)

o HP MSV/GOV STEM LK V-EXT HTR 6 5TAF400 OPEN

(TA 200005)

p HP MSV/GOV LK - TO BLDWN TK PB 5TAF400 CLOSE

(TA 200006)

q MN TRB AUX OIL P PB 5TDF400 STOP

(TD-P0002) DEH/BFPT (30)


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Deaerator control a DEA TK (SU) 1/2/3 ELEM CNTL STN 5SDF402 THREE 3 Element

di-set ke AUTO (dari 5SDP200)

b HP BYP CNTL STN 5TAF450 SP = 178 kg/cm2

(dari 5TAP200) AUTO

c DEA LVL CNTL STN 5SDF402 Set AUTO

(LCV 005A dan LCV 005-B) (dari 5SDP200)

d CONDS FLOW TO DEA MA STN 5SDF402 Set AUTO

SP = 10mm

e DEA RECIRC TO COND CNTL STN 5SDF402 Set AUTO

SP = 100mm

Seal Air System a SA FAN A PB 5ALF401 START

(FAN 002A) (dari 5ALP200)

b SA FAN B PB 5ALF401 AUTO

(FAN 002A)

c PULV C/FDR C SA ISOL V PB 5DPF402 OPEN

(ISV 005C) (dari 5DPP208)

d PULV C/FDR C WHEEL SA ISL V PB 5DPF402 OPEN

(ISV 006C)

Primary Air System a PA FAN MA STN 5ALF402 MANUAL

(dari 5ALP200)

b PA FAN A INL VANE STN 5ALF402 MANUAL 0%

(FCV 001A)

START PA FAN A c PA FAN A GRP PB 5ALS300 START

(dari 5ALP200)

d PA FAN A INL VANE STN 5ALF402 Set AUTO

(FCV 001A) (dari 5ALP200)

e PAH A & B GAS INL ISLN DMP PB 5GGF400 OPEN 100%

(ISV 001A & 001B) (dari 5GGP200) MANUAL

a PA FAN B INL VANE STN 5ALF402 MANUAL 0%

(FCV 001B) (dari 5ALP200)

START PA FAN B b PA FAN B GRP PB 5ALS301 START

(dari 5ALP200)

c PA FAN B INL VANE STN 5ALF402 Set AUTO

(FCV 001B) (dari 5ALP200)

d PA FAN MA STN 5ALF402 Set AUTO

(dari 5ALP200) SP = 750 mmwg

Sistem Pasok Listrik a Pada beban 60 MW, pasok listrik PS 5EAP200

b 10.5 KV BUS AUTO TRANSFER 5EAF400 ON Transfer SST ke UST

(522A2B) (dari 5EAP200)


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10,5kv bus a xfer stn/ unit pb unit

Electrostatic Precipitator a Semua Precipitator A bank AVC cntl 5GBF401 START

(dari 5GBP200)

b Semua Precipitator B bank AVC cntl 5GBF403 START

(dari 5GBP200)

19 Starting Pulveriser C Persiapan Starting Pulverizer :

a PULV C LUB OIL PMP 1 PB 5DPF408 START

(dari 5DPP208)

bPulverizer INERTING

Instructor Sttnketik "inerting"

CL = Command Local c CL : PULV LOC CNTL STN Instructor Sttn Klik Normal

Normal-Disable

Permissive Start Pulverizer :

a Minimal satu Primary Air Fan (PAF) ON 5ALP200 Periksa

b Minimal satu Primary Air Heater (PAH) ON 5ALP200 Periksa

c Level COAL SILO C > Minimum 5DPP208 Periksa

d Tidak ada Pulveriser yang sedang proses start 5DPO100 Periksa

e Minimal satu Electrostatic Precipitator (EP) ON 5GGP 201 Periksa

dengan inlet & outlet damper terbuka

f COAL SILO C DISCH ISOL V PB.001C 5DPF402 OPEN

(dari 5DPP208)

g PULV C / FDR C SA ISOL V PB 5DPF402 OPEN

(ISV005C) (dari 5DPP208)

h PULV C R WHEEL SA ISL V PB 5DPF402 OPEN

(ISV006C)

START PULVERIZER C 1 START MANUAL :

a COAL BNR C SU/SD SEQ PB 5DPS302 START Jika 'No Permit' maka

(dari 5DPP208) lengkapi Permissive

b STARTUP SEQUENCE in progress 5DPS302 Periksa

c Step 10 = COAL BNR C AUTO/MANUAL PB 5DPS302 MANUAL

d Step 11 = PULV C PB 5DPF402 START

(dari 5DPP208)

e Step 13 = COAL FDR C PB 5DPF402 START

f Tunggu Pulverizer C Started 5DPP208 Periksa

START PULVERIZER C 2 START AUTO :

a COAL BNR C SU/SD SEQ PB 5DPS302 START Jika 'No Permit' maka


b STARTUP SEQUENCE 5DPS302 Periksa

c Step 10 = COAL BNR C AUTO/MANUAL PB 5DPS302 AUTO

d Tunggu Pulverizer C Started 5DPP208 Periksa

f PULV C MASTER STN 5DPF414 AUTO


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(dari 5DPP208)

g PULV C COAL FDR MA STN 5DPF414 AUTO

h Semua Spray Water di set Auto 5AEF431 AUTO

(TCV001A, 001B, 002A, 002B) (dari 5AEP203)

i FUEL/AIR MASTER STN 5DPF430 AUTO

(dari 5DPO100)

Shut Down Ignitor C j IG C1,3,5 STRT/STOP PB 5DMS304 STOP

IG C2,4,6 STRT/STOP PB 5DMS305 STOP

(dari 5DMP202)

k MS-HP TRB DRN ISLN V-33 PB 5SBF401 CLOSE


l MS-HP TRB DRN ISLN V-46 PB 5SBF401 CLOSE

(ISV0046)

m HRH A DRN V-7 PB 5SBF411 CLOSE

(MOV0007) (dari 5SBP201)

n HRH A DRN V-8 PB 5SBF411 CLOSE

(MOV0008)

o GOVERNOR DEMAND 5TAF410 INCREASE

DEH/BFPT (11) ke 30%

p RH FG BIASING DMP CNTL STN 5AEF433 AUTO

(FCV01A1) (dari 5AEP203)

20 BFPT A (Boiler Feed a BEBAN ± 120MW

Pump Turbine) b BFPT A RVR VAP EXTR 1A PB 5SJF440 START

Lube Oil System (VX001A) DEH/BFPT (40)

c BFPT A MN OIL P 1A1 PB 5SJF440 START

(P01A1)

d BFPT A MN OIL P 1A2 PB 5SJF440 START

(P01A2)

e BFPT A EMER OIL P 4A PB 5SJF440 STOP

(P004A)f BFPT B RVR VAP EXTR 1B PB 5SJF442 START

(VX001B) DEH/BFPT (42)

g BFPT B MN OIL P 1A1 PB 5SJF440 START

(P01B1)

h BFPT B MN OIL P 1A2 PB 5SJF440 START

(P01B2)

i BFPT B EMER OIL P 4A PB 5SJF440 STOP

(P004B)

j BFP 2A RECIRC CNTL STN 5SJF403 OPEN 100%

(FCV0001) (dari 5SJP200) MANUAL

k BFP 2B RECIRC CNTL STN 5SJF403 OPEN 100%

(FCV0003) MANUAL

l BFP 1A DSCH V PB 5SJF400 CLOSE


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(MOV0005) (dari 5SJP200)


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m BFP 1B DSCH V PB 5SJF401 CLOSE


n BFPT A EXH V 1A PB 5SJF440 OPEN

(ISV001A) DEH/BFPT (40)

o BFPT B EXH V 1B PB 5SJF442 OPEN

(ISV001B) DEH/BFPT (42)

CL = Command Local p CL : BFPT A & B TGR INTLK ON Instructor Sttn ON

q BFPT A TGR MO 1A PB 5SJF441 START

DEH/BFPT (41)

r BFPT B TGR MO 1B PB 5SJF443

DEH/BFPT (43)

Booster BFP a BSTR BFP 2A PB 5SJF400 START

BFPT Drain system (dari 5SJP200)

b BFPT-A HP STOP DRN V104A PB 5SJF444 OPEN

(V104A) DEH/BFPT (44)

c BFPT-B HP STOP DRN V104B PB 5SJF444 OPEN

(V104B)

d BFPT-A LP STOP DRN V109A PB 5SJF444 OPEN

(V109A)

e BFPT-A LP STOP DRN V109B PB 5SJF444 OPEN

(V109B)

f EXTRSTM-BFPT A ISLN V-31 PB 5SEF420 OPEN

(MOV0031) (dari 5SEP202)

g EXTRSTM-BFPT B ISLN V-3B PB 5SEF420 OPEN

(MOV003B)

CL = Command Local h CL : BFPT A RESET Instructor Sttn RESET

i BFPT A EXH V 1A PB 5SJF440 OPEN

(ISV001A) DEH/BFPT (40)

j BFPT B EXH V 1B PB 5SJF442 OPEN

(ISV001B) DEH/BFPT (42)k MS-BFPT 1A ISLN V PB 5SBF410 OPEN


BFPT A Start sequence a BFPT AND T-BFP A & B PERMISSIVES 5SJI502 & Terpenuhi Lengkapi jika kurang

Klik "I" pada screen : 5SJF460 & 5SJF461 5SJI504

(DEH/BFPT 20 & 21)

b BFPT-A TARGET SPEED REQ (RPM) 5SJF460 1800

DEH/BFPT(20)

c BFPT A ACCEL RATE REQ (RPM) 5SJF460 30 RPM

d BFPT-A SPEED CNTL PROG CMD 5SJF460 ON

e Ketika putaran mencapai 1800 rpm

BFPT-A TARGET SPEED REQ (RPM) 5SJF460 RUN UP

f BFP 1A RECIRC CNTL STN 5SJF403 AUTO



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g BFP 1A DSCH V PB 5SJF400 OPEN


h FW 1/2/3 ELEM LVL CNTL SEL 5SJF404A Status : AUTO

(dari 5SJP200)

i MAIN BFP A CNTL STN 5SJF404A AUTO

(TXX0007)

j STM TO DEA ISLN V PB 5SEF420 OPEN

(MOV0026) (dari 5SEP202)

k DEA PEG AUX STM CNTL STN 5SEF420 AUTO

(PCV0005)

l DEA PEG CRH STM CNTL STN 5SEF420 AUTO(PCV231)

21 Starting Pulveriser E Persiapan Starting Pulverizer :

a PULV E LUB OIL PMP 1 PB 5DPF410 START

(dari 5DPP210)

b Pulverizer INERTING Instructor Sttn ketik "inerting"


Normal-Disable




c Level COAL SILO E > Minimum 5DPP210 Periksa




f COAL SILO E DISCH ISOL V PB.001C 5DPF404 OPEN

(dari 5DPP210)

g PULV E / FDR E SA ISOL V PB 5DPF404 OPEN

(ISV005E)

h PULV E R WHEEL SA ISL V PB 5DPF404 OPEN

(ISV006E)

START PULVERIZER E 1 START MANUAL :

a COAL BNR E SU/SD SEQ PB 5DPS304 START Jika 'No Permit' maka



c Step 10 = COAL BNR E AUTO/MANUAL PB 5DPS304 MANUAL

d Step 11 = PULV E PB 5DPF404 START

(dari 5DPP210)

e Step 13 = COAL FDR E PB 5DPF404 START

f Tunggu Pulverizer E Started 5DPP210 Periksa

2 START AUTO :

a COAL BNR E SU/SD SEQ PB 5DPS304 START Jika 'No Permit' maka



c Step 10 = COAL BNR E AUTO/MANUAL PB 5DPS304 AUTO


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d Tunggu Pulverizer E Started 5DPP210 Periksa

e PULV E MASTER STN 5DPF416 AUTO

(dari 5DPP210)

f PULV E COAL FDR MA STN 5DPF416 AUTO

Shut Down Ignitor E g IG E1,3,5 STRT/STOP PB 5DMS308 STOP

h IG E2,4,6 STRT/STOP PB 5DMS309 STOP

(dari 5DMP204)

i Naikan beban dengan Governor Demand 5TAF410 INCR (Increase) Sampai ± 35%

DEH/BFPT(11)

j HP BYP CNTL STN 5TAF450 Set : 178 kg/cm2

(dari 5TAP200) AUTO

Pada beban > 120 MW a CRH A DRN V-1 PB 5SBF400 CLOSE

(MOV0001) (dari 5SBP200)

b CRH TRB S DRN V-10 PB 5SBF400 CLOSE

(MOV0010)

c CRH A DRN V-4 PB 5SBF400 CLOSE

(MOV0004)

d CRH TRB S DRN V-9 PB 5SBF400 CLOSE

(MOV0009)

e PSH 2 INL HDR DRN V PB 5AJF401 CLOSE

(ISV0004) (dari 5AJP200)

f SSH INL HDR DRN V PB 5AJF401 CLOSE

(ISV0005)

g SSH OUT HDR DRN V PB 5AJF401 CLOSE

(ISV0006)

h PSH 2 INL HDR VENT A & B PB 5AJF400 CLOSE

(VTV001A & 001B) (dari 5AJP200)

i PSH 2 OUT HDR VENT PB 5AJF401 CLOSE

(VTV0002)

j HP MSV/GOV STEM LK V-EXT HTR 6 5TAF400 OPEN

(TA200005) DEH/BFPT (35)

k HP MSV/GOV STEM LK- TO BLDWN TK PB 5TAF400 CLOSE

(TA200006)

l MS LEAD PIPE DRN V LH & RH S PB 5TAF400 CLOSE

(TA-V0051 and TA-V0050)

m RH LEAD PIPE DRN V LH & RH S PB 5TAF400 CLOSE

(TA-V0053 and TA-V0052)

n HP TRB CSG DRN V PB 5TAF400 CLOSE

(TA-V0055)

o 1ST STG DRN V PB 5TAF400 CLOSE

(TA-V0054)

p BUKA semua katup uap ekstraksi turbin ke 5SEP200 Periksa

heater dan TUTUP drain pada heater yang 5SEP201

bersangkutan 5SEP202

q BOILER MASTER STA 5JOF400 MANUAL 25% Turbine follow

(M147) (dari 5JOP200)


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r TURBINE MASTER STA 5JOF400 AUTO

(M148)

Kontrol Temperatur Uap a Sliding press SP cntl 5JOF400 sampai 470MW

Pembukaan katup turbin cukup

b FW HTR 6, 7 & 8 BYP V PB 5SJF410 CLOSE

(MOV0016, 0019 & 0022) (dari 5SJP201)

22 Starting Pulveriser D Ketika BMSOut mendekati 28%

Persiapan Starting Pulverizer :

a PULV D LUB OIL PMP 1 PB 5DPF409 START

(dari 5DPP209)



Normal-Disable




c Level COAL SILO D > Minimum 5DPP209 Periksa




f COAL SILO D DISCH ISOL V PB.001C 5DPF403 OPEN

(dari 5DPP209)

g PULV D / FDR D SA ISOL V PB 5DPF403 OPEN

(ISV005D)

h PULV D R WHEEL SA ISL V PB 5DPF403 OPEN

(ISV006D)

START PULVERIZER D 1 START MANUAL :

a COAL BNR D SU/SD SEQ PB 5DPS303 START Jika 'No Permit' maka


b STARTUP SEQUENCE in progress 5DPS303 Periksac Step 10 = COAL BNR D AUTO/MANUAL PB 5DPS303 MANUAL

d Step 11 = PULV D PB 5DPF403 START

(dari 5DPP209)

e Step 13 = COAL FDR D PB 5DPF403 START

f Tunggu Pulverizer D Started 5DPP209 Periksa

2 START AUTO :

a COAL BNR D SU/SD SEQ PB 5DPS303 START Jika 'No Permit' maka



c Step 10 = COAL BNR D AUTO/MANUAL PB 5DPS303 AUTO

d Tunggu Pulverizer D Started 5DPP209 Periksa

e PULV D MASTER STN 5DPF415 AUTO

(dari 5DPP209)


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f PULV D COAL FDR MA STN 5DPF415 AUTO

Shut Down Ignitor D g IG D1,3,5 STRT/STOP PB 5DMS306 STOP

IG D2,4,6 STRT/STOP PB 5DMS307 STOP

(dari 5DMP203)

h Pada saat Mill D starting, naikkkan "BMS Out"

23 PENGOPERASIAN a Beban sekitar 270 MW

BFPT B b BFPT B MN OIL P 1B1 & 1B2 PB 5SJF442 START

(P01B1 SV) DEH/BFPT (42)

c BFP 2B RECIRC CNTL STN 5SJF403 OPEN

(FCV0003) (dari 5SJP200) MANUAL 100%

d BFP 1B RECIRC CNTL STN 5SJF403(FCV0004)

e BFP 1B DSCH V PB 5SJF401 CLOSE


f BFPT B EXH V 1B PB 5SJF442 OPEN

(ISV001B) DEH/BFPT (42)

Booster BFP a Booster BFPT 2B 5SJF401 START

(dari 5SJP200)

CL = Command Local b CL : BFPT B RESET Instructor Sttn RESET

c HP and LP Stop valve to BFPT ISV001A/B Terbuka Periksa

BFPT B Start sequence a BFPT AND T-BFP A & B PERMISSIVES 5SJI502 & Terpenuhi Lengkapi jika kurang

Klik "I" pada screen : 5SJF460 & 5SJF461 5SJI504

(DEH/BFPT 20 & 21)

b BFPT-B TARGET SPEED REQ (RPM) 5SJF461 1800

DEH/BFPT(21)

c BFPT-B ACCEL RATE REQ (RPM) 5SJF461 30 RPM

d BFPT-B SPEED CNTL PROG CMD 5SJF461 ON

e Ketika putaran mencapai 1800 rpm

BFPT-B TARGET SPEED REQ (RPM) 5SJF461 RUN UP

f BFP 1B RECIRC CNTL STN 5SJF403 AUTO


g BFP 1B DSCH V PB 5SJF400 OPEN


h FW 1/2/3 ELEM LVL CNTL SEL 5SJF404A Status : AUTO

(dari 5SJP200)

i MAIN BFP B CNTL STN 5SJF404A AUTO

(TXX0023)

j LOW LOAD VLV STN 5SJF404A CLOSE perlahan

(M004)

k Samakan Discharge / Output MAIN BFP B 5SJF404A

CNTL STN dengan FW MAN STN demand

l MAIN BFP B CNTL STN 5SJF404A AUTO

(TXX0023)

m SU BFP PB 5SJF402 STOP

(P0003CN)


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24 Starting Pulveriser A Persiapan Starting Pulverizer :

a PULV A LUB OIL PMP 1 PB 5DPF406 START

(dari 5DPP206)



Normal-Disable




c Level COAL SILO A > Minimum 5DPP206 Periksa




f COAL SILO A DISCH ISOL V PB.001C 5DPF400 OPEN

(ISV001A) (dari 5DPP206)

g PULV A / FDR A SA ISOL V PB 5DPF400 OPEN

(ISV005A)

h PULV A R WHEEL SA ISL V PB 5DPF400 OPEN

(ISV006A)

START PULVERIZER A 1 START MANUAL :

a COAL BNR A SU/SD SEQ PB 5DPS300 START Jika 'No Permit' maka



c Step 10 = COAL BNR A AUTO/MANUAL PB 5DPS300 MANUAL

d Step 11 = PULV A PB 5DPF400 START

(dari 5DPP206)

e Step 13 = COAL FDR A PB 5DPF400 START

f Tunggu Pulverizer A Started 5DPP206 Periksa

2 START AUTO :

a COAL BNR A SU/SD SEQ PB 5DPS300 START Jika 'No Permit' maka



c Step 10 = COAL BNR A AUTO/MANUAL PB 5DPS300 AUTO

d Tunggu Pulverizer A Started 5DPP206 Periksa

e PULV A MASTER STN 5DPF412 AUTO

(dari 5DPP206)

f PULV A COAL FDR MA STN 5DPF412 AUTO

Shut Down Ignitor A g IG A1,3,5 STRT/STOP PB 5DMS300 STOP

IG A2,4,6 STRT/STOP PB 5DMS301 STOP

(dari 5DMP200)

h Pada saat Mill D starting, naikkkan "BMS Out"

25 COORDINATE MODE a Ketika beban mencapai 40 % (240MW) kita dpt 5JOF400

mengaktifkan COORD Mode dan mengatur (dari 5JOP200)

beban pada "Base Load" 598MW 5JOP202


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b Saat menaikkan beban gunakan : 5JOF401

SLIDING PRESS RAMP RATE dan (dari 5JOP200)

UNIT MASTER LOAD RAMP RATE

untuk mengontrol Temperatur Uap dan Deviasi

antara Set Point dan harga real.

Range Value :

SLIDING PRESS RAMP RATE = 0,3 - 0,5

UNIT MASTER LOAD RAMP RATE = 1,5 - 3

26 Starting Pulveriser B * Pada Beban ± 400MW

Persiapan Starting Pulverizer :

a PULV B LUB OIL PMP 1 PB 5DPF407 START

(dari 5DPP207)



Normal-Disable




c Level COAL SILO B > Minimum 5DPP207 Periksa




f COAL SILO B DISCH ISOL V PB.001C 5DPF401 OPEN

(ISV001B) (dari 5DPP207)

g PULV B / FDR B SA ISOL V PB 5DPF401 OPEN

(ISV005B)

h PULV B R WHEEL SA ISL V PB 5DPF401 OPEN

(ISV006B)

START PULVERIZER A 1 START MANUAL :

a COAL BNR B SU/SD SEQ PB 5DPS301 START Jika 'No Permit' maka



c Step 10 = COAL BNR B AUTO/MANUAL PB 5DPS301 MANUAL

d Step 11 = PULV B PB 5DPF401 START

(dari 5DPP207)

e Step 13 = COAL FDR B PB 5DPF401 START

f Tunggu Pulverizer B Started 5DPP207 Periksa

2 START AUTO :

a COAL BNR B SU/SD SEQ PB 5DPS301 START Jika 'No Permit' maka



c Step 10 = COAL BNR B AUTO/MANUAL PB 5DPS301 AUTO

d Tunggu Pulverizer B Started 5DPP207 Periksa

e PULV B MASTER STN 5DPF413 AUTO

(dari 5DPP207)


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f PULV B COAL FDR MA STN 5DPF413 AUTO

Shut Down Ignitor D g IG B1,3,5 STRT/STOP PB 5DMS302 STOP

IG B2,4,6 STRT/STOP PB 5DMS303 STOP

(dari 5DMP201)

a Temperatur RH (reheat) STEAM 5AEF432 Set AUTO

(dari 5AE203) SP = 538 c

b MS TEMP SP STN 5AEF430 Set AUTO

(dari 5AE203) SP = 538 c

c SCAH valve control 5SAF401 AUTO

(TCV 0024, 0027, 0016, 0019) (dari 5SAP200)

d Target beban 598 MW Tercapai

SHUT DOWN UNIT DARI FULL LOAD


. Unit Controller (BTC mode) Unit Master load demand station

Unit Master Min Sliding Press 5JOF401 Set 55 kg/cm

Sliding press. Ramp r ate 5JOF401 Set 1,5

Master load Ramp rate 5JOF401 Set 4,0

Sliding pressure posisi 5JOF401 Ramp

Unit master load hold/release program 5JOF401 Release

2. Turunkan Beban ke 450 MW Base Set Point / unit master load demand 5JOP202 Set 450 MW

Selama penurunan beban periksa bahwa

Tek.oil ignition header cukup, dan bila 5DMF400 Buka Tek min. 6 kg/

kurang buka 100% valve ISV001A.

Saat beban hampir 450 MW Pulveri ser D Coal Feeder Master Station 5DPF415 Manual turun Lakukan seca

Setelah turun, kan ke 30 % ra perlahan.

Stop Coal burner D menggunakan shut 5DPS303

down sequence.

Saat timer step 8, menunjuk nol pindah 5DPF403

coal burner D auto/manual PB 5DPF403 Auto

Pulveriser D SD complete

3. Turunkan beban ke 300 MW Base Set Point 5JOF202 SP=300 MW

Unit master load/hold release Release

Pada beban 360 MW; start ignitor D bila

perlu

Pulveriser B coal feeder Master Stn 5DPF413 Manual turun Lakukan per

kan ke 30 % lahan-lahan.

Stop Coal burner B menggunakan shut 5DPS301

down sequenceSaat timer step 8, menunju k nol pindah 5DPF401 Auto

coal burner B auto/manual PB 5DPF401

Pulveriser B SD complete


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Recirc. Valve BFPT 5SJF403 Periksa

4. SU BFP in work FW Level Cntl posisi 5SJF404A one element

SU BFP Sel PB 5SJF402 Pilih A

Lakukan semua prosedur agar SU BFP per

missive terpenuhi

SU BFP 5SJF402 Start

Valve 35SJ.MOV0009, 35SJ.MOV0010 5SJF402 Buka

and 35SJ.MOV0011

Low Load Range Valve Stn 5SJF404 Auto

Main BFP B Cntl Stn 5SJF404A Manual Lihat pula Re

Kurangi aliran FW pada Main BFP B Cntl 5SJF404A Perlahan circ. valve.

Booster BFP 2B akan trip, stop BFP tsb. 5SJF401 Tutup

dan Suction Valve 35SJ.MOV0002

Perubahan ini akan menyebabkan transient

pada level drum, tetapi secara cepat akan

diatur lagi.

5. Turunkan beban ke 150 MW Base Set Point 5JOP202 Set 150 MW

Setelah beban 160 MW,

Pulveriser A Coal Feeder Master Stn 5DPF412 Manual 30%

Stop Coal burner A menggunakan shut 5DPS300

down sequence

Saat timer step 8, menunjuk nol pindah Coal 5DPF400 Auto

burner A auto/manual PB

Pulveriser A SD complete

Pada beban 150 MW

Boiler Master Station 5JOF400 Manual 30%

Kini kontrol beban, Turbine Follow Mode

Untuk turun ke 60 MW, Boiler master stn

outlet lebih dulu di set pada 16 %

Bila level drum boiler naik, stop Main BFP A

Pulveriser E coal feeder master Stn 5DPF414 Manual 30%

Kemudian,

Stop coal burner E menggunakan shut 5DPS302

down sequence

Saat timer step 8 menunjuk nol, pindah 5DPF402 Stop

coal burner E auto/manual PB 5DPF402 Stop

Pulveriser E SD complete


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Beban akan turun menjadi 65 MW secara

otomatis.

Pada beban 60 MW,

- Pindah BM ke manual 5JOF400

- Lakukan pemindahan pasok listrik PS 5EAP200

dari UST ke SST.

- Set HP bypass sama dengan aktual 5TAF450

- Pindah kontrol BFPT ke SU BFP 5SJF404A

Ketika beban mencapai low limit pada limit 5TAF415 biasa di set

load demand, pindah TM ke manual dan pada 55 MW

turunkan beban dengan gov. atau load

limit control

Selanjutnya turunkan beban menggunakan

governor dengan mengurangi pembakaran.

Pada beban 30 MW,

Generator CB CROOM Buka

Sistem Eksitasi 5TLF401 Buka/off

Stop igniter C

Turbine PB CROOM Trip klik kanan

Pastikan Main Trb Aux Oil Pump 5TDF400 Start Put ~ 2700rpm

Pada putaran < 1000 rpm,

Vacuum breaker valve 5SHF400 Buka

Semua drain turbin,

HP MSV/Governor vlv steam leakage drain 5TAF400 Tutup

to heater #6 TA-20-0005

HP MSV/Governor vlv steam leakage drain 5TAF400 Buka

to blowdown tank TA-20-0006

Right & left main steam lead pipe drain 5TAF400 Buka

TA-V-0050 and 0051

Right & left main steam lead pipe drain 5TAF400 Buka

TA-V-0052 and 0053

Purge boiler

Drum level, jaga pada posisi normal level

Superheater header drain 5AJF401 Buka

Reheater header drain 5AJF410 Buka

Ketika kondensor mencapai tekanan atmosfir, Gland steam main steam inlet valve 5TCF400 Tutup

Main steam gland steam press.Stn 5TCF401 Manual 0%

Gland steam condenser exhauster B 5TCF402 Stop


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Gland steam condenser exhauster A 5TCF402 Stop

Ketika turbin mencapai putaran nol, pasti

kan sistem turing gear operasi

Main trb turning gear oil pump 5TDF401 Auto-start

Main trb turning gear mo 5TDF401 Auto-start

lampiran 2- sop simulator 600mw - 8sept11

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