l190 & l190b engine

102
63 669 712:4- PARTS CATALOG NTA 855 VME L190 L190B THE FOLLOWING FILTERS CAN BE PURCHASED THRU VME PARTS NORTH AMERICA: FILTER PART NUMBER' FUEL 12003653 LUBE 12000200 LUBE-BYPASS 11996228 WATER-FOR FLUSHING 12565210 WATER-FOR SERVICING 4099799

Upload: jhoni-robert-ridho

Post on 15-Jan-2016

52 views

Category:

Documents


0 download

DESCRIPTION

manual book

TRANSCRIPT

63 669 712:4-

PARTS CATALOG

NTA 855

VME

L190 L190B

THE FOLLOWING FILTERS CAN BE PURCHASED THRU VME PARTS NORTH AMERICA:

FILTER PART NUMBER'

FUEL 12003653 LUBE 12000200 LUBE-BYPASS 11996228 WATER-FOR FLUSHING 12565210 WATER-FOR SERVICING 4099799

Cummins Engine Co., Inc. New Parts Warranty

Heavy Duty

COVERAGE

PRODUCTS WARRANTED

These warranties apply to New Parts marketed by Cummins for its engines (except those for A, B, and C series engines). They apply anywhere In the world where service is available through a Cummins distributor or full service dealer.*

BASE WARRANTY

The Base Warranty covers any failures of parts on or after March 31, 1986, which result, under normal use and service, from defects in workmanship or material (Warrantable Failures). The coverage on cylinder kits designated by Cummins as 'Premium Plus' extends two years, 200,000 miles (321,870 kilometers) or 7,200 hours of operation, whichever occurs first, from the date of first installation. The coverage on other parts extends one year, 100,000 miles (160,935 kilometers) or 3,600 hours of operation, whichever occurs first, from the date of first installation.

EXTENDED MAJOR COMPONENTS WARRANTY

The Extended Major Components Warranty covers Warrantable Failures on or after March 31, 1986, of engine cylinder blocks, crankshafts, flartgeless NT camshafts** and connecting rods (Covered Parts). Bushing and bearing failures are not included. This coverage begins with the expiration of the Base Warranty and ends three years, 300,000 miles (482,805 kilometers) or 10,800 hours of operation, whichever occurs first, from the date of first Installation.

Both the Base Warranty and Extended Major Components Warranty apply to all Owners in the chain of distribution, and coverage continues to all subsequent Owners until the end of the respective periods of coverage.

CUMMINS RESPONSIBILITIES

DURING THE BASE WARRANTY

Cummins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor costs will be paid in accordance with Cummins published Standard Repair Operation guidelines.

Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the Warrantable Failure.

Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.

When the parts are Installed In a non-automotive engine, Cummins will pay reasonable travel expenses for mechanics to and from the engine site, or the repair dock in the case of a marine engine, including meals, mileage and lodging when it Is necessary for mechanics to make on-site warranty repairs.

DURING THE EXTENDED MAJOR COMPONENTS WARRANTY

Cummins will pay for the Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.

OWNER RESPONSIBILITIES

DURING THE BASE WARRANTY

Before expiration of the warranty, Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and have the repair performed by such facility.

If the part was installed in an automotive engine, the Owner must deliver the engine to the repair location. If Installed In a marine engine, Owner is responsible for the cost of towing the boat to a repair dock and for any associated docking and harbor charges.

Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance Items replaced during warranty repairs except where such Items are not reusable due to a Warrantable Failure.

DURING THE EXTENDED MAJOR COMPONENTS WARRANTY

Before expiration of the warranty, Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and deliver the defective and damaged Covered Parts to such facility.

Owner is responsible for the cost of all parts needed for the repair except for the defective Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part

Owner is responsible for the cost of all labor needed to repair the engine, including the labor to remove and reinstall the engine. When Cummins elects to repair a part instead of replacing it, Owner is not responsible for the labor needed to repair the part.

Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during the repair.

DURING BOTH WARRANTIES

At the time when the parts are Installed, Owner is responsible for the preparation of a written record containing the following: (1) the date of installation of the parts; (2) the engine serial number; (3) the engine miles, hours or kilometers of operation; (4) the parts installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner's interests and support any claim for a Warrantable Failure.

Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals.

Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for "down time" expenses, cargo damage and all business costs and losses resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

LIMITATIONS

Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling; overspeeding; lack of maintenance d lubricating, cooling or air Intake systems; improper storage, starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel, or by water, dirt or other contaminants in the fuel.

Cummins does not warrant parts supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins. This category of parts includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, steering pumps, transmissions, torque converters, marine gears, air cleaners, filters and non-Cummins air compressors, power steering pumps, and engine compression brakes.

Parts provided may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.

Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards.

This warranty does not apply to parts furnished by Cummins at no charge to the Owner.

Page ii

Engine No. S.O. No.

Model Engine I Cert

C.I.D. I Family C.P.L.

Indent. Warranty start date

Ref. No.

Advertised

Conf. No.

Date of mfg.

Product Identification Information Data plates should be referred for parts identification.

1. ENGINE DATA PLATE

.1. Shop order number 2. Model designation 3. Engine serial number 4. Control parts list

2. FUEL PUMP DATA PLATE

111 x222 c123456a 7543210 s/o99999

1. Control parts list number 2. Calibration code 3. Serial number 4. Top level number 5. Fuel pump assembly number

This catalog was compiled by Wanda Ferguson in Parts Communications.

Page iii

Customer Service Information This standard Parts Catalog contains parts information for the following Cummins Engine Model(s):

NTA-855 D093445CX02 CPL 1204 SO 38127

Certain basic engine components have been matched to give optimum performance to your engine. The part numbers listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine.

Control Parts List (CPL) Components

Camshaft Page 65 Piston Page 64 Cylinder Head Page 69 Fuel Pump Page 44 Injector Page 71 Turbocharger Page 73

USER INFORMATION

. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering service replacement parts.

. The reference numbers appearing on the art pages is for publication use only.

. Assembly content is shown by part number indentation.

. Options are engineered production part groupings, specifically used for compiling engine orders.

. Option numbers are for reference only and are not sold for service.

. Use assembly and not option content to determine service parts replacement.

ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER WHEN ORDERING PARTS FROM THIS CATALOG

Engine Model Engine Serial No .

MFG Make Model Chassis No

Fuel Pump Assembly No. Injector No.

Belt, Fan Belt, Water Pump Belt, Gen.

Element, Fuel Filter Full Flow Lub. Filter

Air Cleaner By-Pass Lub. Filter

Special Equipment

Page iv

Table of Contents

Accessory Drive Pulley Alternator Mounting

Breather Location

Cam Follower Housing Camshaft Connecting Rod Corrosion Resistor Crankshaft Crosshead Cylinder Block

Page Page No. No.

2 Vibration Damper 25 29 Water Header Cover 20, 21, 53 23 Water Inlet Connection 82

Water Manifold 85 15 Water Outlet 86 65 Water Pump/Idler Gear 19 64 81 Option Number Index A-1 11 Part Number Index B-1 66

5, 7 )ylinder Head 69 Cylinder Liner Kit 9

Damper Mounting 26 Dipstick And Tube 60

Engine Piston 64 Exhaust Clamp 87

Fan Drive Arrangement 33 Fan Spacer and Pilot 74 Flywheel 49 Flywheel Housing 39 Fue Crossover 16 Fue Filter 35 7ue Hose 36 1:ue Pump 44 Fue Pump Drive 43 Fue Pump Inlet Fitting 37 Fue Tubing 47 Fue Valve 48

Gasket Sets 88, 89 Gear Cover 31

'land Hole Cover And Fill 41

Injector 71 Intake Manifold 53, 55

Lubricating Oil Filter/ Cooler 57, 59 Lubricating Oil Pump 51

ilanifold Pressure Tube 54

Oil Pan 63

Piston Cooling Nozzle 8 Piston Rings 64

Rocker Lever Housing 13

Sets and Kits 90 Starter 75

Throttle Lever 78 Turbocharger 73 'iirbocharger Location 77

v' -Belt 24

Page 1

adi0Ogy

7

Group No. 09.03

Accessory Drive

Option No. AD1143

Ref No. Part Number Part Name Req

ACCESSORY DRIVE PULLEY

OPTION AD1143

1 175833 Screw, Hexagon Head Cap 6 2 3040813 Plug, Threaded 1 3 3037537 Seal, 0 Ring 1

3023473 Pulley, Accessory Drive 1 4 190397 Sleeve, Wear 1 5 (3013335) Pulley, Accessory Drive 1 6 3039596 Pulley, Accessory Drive 1 7 70550 Dowel, Pin 1 8 193136 Washer, Plain 1 9 3008947 Seal, Keyway 1

10 3012526 Nut, Hexagon Flange 1

Remarks

Base poly-vee water pump drive pulley with bolt on pulley to provide three 7.04 inch diameter grooves to drive fan and one 7.55 inch diameter groove for 1/2 inch vee-belt 4.0 inch forward of front face of block.

Page 2

NOTES

Group No. 01.01 Option No. BP1115 Cylinder Block

Page 4

Group No. 01.01 Ref No. Part Number Part Name

Cylinder Block

Option No. BP1115

Req

Remarks

2 6 2

1 1

3 3 1 1 1 4 2

14

1 1 3 1 6 4 1 1 1 2 4 1 4 1 1 1 1 1 1 1 4 1 1 1 1 1

Base parts for turbocharged BC I and BC II 855 Industrial engines of more that 300 HP. Includes hard block and regular piston cooling. Do not use with Cummins 2 cylinder compressor (cam follower interference). For Brazil use AR87259 in place of 3012238 and use AR87193 in place of AR45217.

3/4 - 16 x 6 5/8 Inch

No. 7 No. 1, 2, 4 and 6 No. 3 and 5 3/4 Inch

3/8 Inch 1 1/2 NPT

7/8 Inch 7/8 Inch 1/8 NPT

7/8 - 18 UNS 1/4 NPT 1/2 NPT 3/8 NPT

9/16 - 18 UNF

1/16 - 20 UNF

1 3/16 - 12 UNF

3/4 -16 UNF

*Hardware kit that accompanies the block assembly. Refer to Topic 90T1-7.

3801743 67211 68585 202903 208346 3068100 3008047 3008048 3008049 3801106 3011951 3028075 3028269

3046246 (3068094) S-679 S-966-E 60408 66292 68445 69901 70653 210884 3008466 3008468 3013786 3037535* 3037536* 3037537

3040814* 3036666

3040818* 3035228

3042619* 3037537

3046202* 3046201

3065118* 3036666

3067503* 3066325

CYLINDER BLOCK

OPTION BP1115

Block, Cylinder Dowel, Rear Main Bearing Dowel, Pin Pin, Roll Screw, Hexagon Head Cap Plug, Orifice Cap, Main Bearing Cap, Main Bearing Cap, Main Bearing Kit, Camshaft Bushing Bushing, Camshaft Bushing, Camshaft Bushing, Camshaft Washer, Plain Block, Cylinder Washer, Plain Plug, Pipe Dowel, Pin Washer, Plain Pin, Groove Plug, Pipe Dowel Plug, Threaded Plug, Pipe Plug, Pipe Plug, Pipe Elbow, Male Union Plug, Threaded Seal, 0 Ring Plug, Threaded Seal, 0 Ring Plug, Threaded Seal, 0 Ring Nipple, Coupling Seal, 0 Ring Plug, Threaded Seal, 0 Ring Elbow, Plain Adapter Seal, 0 Ring Elbow, Male Union Plug, Threaded

Continue on next page

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

27

28

29

if 30

31

32 33

Page 5

Group No. 01.01 Cylinder Block Option No. BP1115

Page 6

Group No. 01.01

No. Ref Part Number

Cylinder Block Option No. BP1115

Req

Remarks Part Name

3069112* 3069154*

3035228 3071177* 3071178* 3071181

3034412 3011952 3013623 3054947 3054948 3054949 3071075

S-923-E 3054522

CYLINDER BLOCK

OPTION BP1115

Tee, Male Union Coupling, Elbow Hose Seal, 0 Ring Tee, Male Adapter Elbow, Male Adapter Plug, Threaded Seal, 0 Ring Plug, Expansion Screw, Hexagon Head Cap Ring, Liner Seal Ring, Liner Seal Ring, Liner Seal Washer, Plain Draincock Screw, Hexagon Flange Hd

34 35

36 37 38

39 40 41 41 41 42 43 44

1 1 1 1 1 1 1 1

36 6 6 6

36 1 2

3/8 - 24 UNF

11/16 - 16 x 7 3/8 Inch

3/8 Inch

3/8 - 24 x 2 7/64 Inch

*Hardware kit that accompanies the block assembly. Refer to Topic 90T1-7.

Page 7

Option No. BP1115 Cylinder Block Group No. 01.01

z/(1..2:::::::.(;..:1/ ;,/r:1 i

/ /

.......

/0./,,,,,S;::::.:1*,•„„ ......:""" ; ,/,./ce %

X) W g

„6,,,:z..-1-.1.,%„".„....---,,' • /' - /./4 /;•! 4 '(I/

/4- ■ ";/- - ,......, - ;,...4.- - /IA\ :, /.;/- '' ..... •:,5 ,; • „, _,/;- "PA7•1 5 /, .,/ ,/ ;

A ,,,,,, * ,, ................ ...............1,r ; 7,, , je.•y; A.,

; /— s/

m-'

z ,/ :

-

:

/

...

-

.. ...,„„..(.

c...

i .. .

,-•...,„4.x./.-;; ,

/

-4„/

,

°

1-9/ //."/,

, .

e

? 51' /4,,

A

/

1

z,%'' e,‘„A' I z'...t:;,A;;”" ( 7. 4', 55,•., '4 1 ' )-v4 iS ///' .'"' ri / ';'' 4;•v ,/ , , 4, : iio /'..;•• /, $ , „,„,... e ......, ■ :,.......4.5//, ,;/ •,.. %•7 /I/ rj/' , /I 5 ; z./ /f" ''' rrt..•' / ei /ft' ,e,i,-../( //i f (/ ,,/e/,4/' ,4.11, / . , v-.:JK/1 i.; /I' ,/ /4j ,,,,, ,..‘ • ./../

i„,<:,,,,e/. ,i/.. 2. ....,.:. .:4• ,...."j. /11 ;'';c71#347 'C: f,'tlf.;14./;"° 1 15/ ,;,,,,;//

e.....

44.... z4-4../e•........." ... "s(.3;.4.......s.....\ .\,,,,6,///// i;:/k''',/5;-L.,1 >4'z'''./ .,....... ,,,......

. i., 'L.....

... ....,, A • fr / ,,g ; ,., t \ S ,/ /fr' ,ii'i 1 /),', '' $ ,, /'' :: ■ ;. ,,,'/'

-,4;.. -;e4-51::•z•zz... ,- ,;,,.,

--....,"

pn100ga

Ref No. Part Number

3014404 1 3013591

(3013590) 2 3007442 3 3033822

Part Name

PISTON COOLING NOZZLE

OPTION BP1115

Assembly, Piston Nozzle Nozzle, Piston Cooling Nozzle, Piston Cooling Seal, 0 Ring Screw, Captive Washer Cap

Req

6 1 1 1 1 5/16 - 24 x 5/8 inch

Remarks

Page 8

Cylinder Liner Kit Option No. BP1115 Group No. 01.01.1

I

bblO0gb

Ref No. Req Part Number Part Name Remarks

CYLINDER LINER KIT

OPTION BP1115

Kit, Cylinder Liner Liner, Cylinder Seal, 0 Ring Seal, 0 Ring

1 2 3

3801826 (3055099) 215090 3032874 2

6 1 1

Page 9

Group No. 01.02 Option No. BP1115 Crankshaft and Main Bearings

Page 10

Crankshaft and Main Bearings Option No. BP1115 Group No. 01.02 I Ref

No. Part Number

CRANKSHAFT

OPTION BP1115

210179 3014614 3608833

Part Name Req

1 1 1

Key Gear Crankshaft

1 2 3

4 Standard Upper 1, 3 and 5 Lower 1, 3 and 5 Upper 2, 4 and 6 Lower 2, 4 and 6 Upper 7 Lower 7

5 6 7 8 9

10 11 12

7 1 3 3 3 3 1 1 4

14 1 1 1 1

MAIN BEARINGS Dowel, Ring Set, Main Bearing Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Thrust Lockplate Set, Main Bearing Set, Main Bearing Set, Main Bearing Set, Main Bearing

0.010 Inch oversize 0.020 Inch oversize 0.030 Inch oversize 0.040 Inch oversize

3037045 3801260

3019174 3019180 3019186 3019192 3019198 3019204 3067568 3009213

3801261 3801262 3801263 3801264

Remarks

Page 11

Group No. 03.01 Option No. BP1115 Rocker Lever Housing

Page 12

Group No. 03.01

Rocker Lever Housing

Option No. BP1115 Ref No. Part Number Part Name Req Remarks

ROCKER LEVER HOUSING

OPTION BP1115

3044788 Housing, Rocker Lever 1 3044787 Housing, Rocker Lever 3 2 3038903 Plug, Expansion 6 3 168319 Screw, Rocker Lever Shaft 3 4 3038904 Shaft, Rocker Lever 3 5 3058653 Seal, 0 Ring 6

BM-95162 Assembly, Rocker Lever 2 6 (3017572) Lever, Exhaust Valve 1 7 140330 Bushing, Lever 1 8 S-212 Nut, Adjusting Screw 1 9 168306 Screw, Adjusting 1

10 208084 Rivet, Blind 1 BM-95161 Assembly, Rocker Lever 2

7 140330 Bushing, Lever 1 8 S-212 Nut, Adjusting Screw 1 9 168306 Screw, Adjusting 1

10 208084 Rivet, Blind 1 11 (3017571) Lever, Exhaust Valve 1

AR-2308 Assembly, Rocker Lever 2 8 S-212 Nut, Adjusting Screw 1 9 168306 Screw, Adjusting 1

12 (AR-2307) Lever, Injector Rocker 1 13 218153 Bushing, Lever 1 14 194037 Socket 1 15 3010589 Capscrew, Captive Washer 6 1/2 - 13 x 4 3/4 Inch 16 3017750 Gasket, Rocker Lever Hsg 1

Page 13

Group No. 04.01 Option No. BP1115 Cam Follower Housing

Page 14

Cam Follower Housing

Option No. BP1115

Part Name Part Number

Group No. 04.01 Ref No. Req

Remarks

3 2 2 1 2 4 1 1 1 1 1 2 1 1 1 1

17 3

12 6 1

3/8 - 24 x 1 Inch

3/8 - 24 x 2 Inch

3066796 69736 3007634 3016887 3065125 3056568

118939 213559 3013331 3036933 3067941

3056569 118939 213559 3013330 3036934

S-129 3068473 3046420 3046430 3053092

CAM FOLLOWER HOUSING

OPTION BP1115

Assembly, Cam Follower Hsg Screw, Lock Plug, Expansion Housing, Cam Follower Shaft, Cam Follower Lever, Cam Follower Pin, Roll Socket, Cam Follower Pin, Cam Follower Roller Roller, Cam Follower Plug, Ball Lever, Cam Follower Pin, Roll Socket, Cam Follower Pin, Cam Follower Roller Roller, Cam Follower

MOUNTING PARTS Screw, Hexagon Head Cap Gasket, Cam Follower Hsg Rod, Push Rod, Push Injector Screw, Hexagon Head Cap

1 2 3 4 5 6 7 8 9

10 11 6 7

12 13

14 15 16 17 18

Page 15

3

fs100gc

Group No. 06.02

Fuel Connection

Option No. BP1115

Ref No. Part Number Part Name Req Remarks

FUEL CROSSOVER

OPTION BP1115

1 70772 Screw, Springtite Cap 12 1/4 - 20 x 1/2 Inch 2 131026 Seal, 0 Ring 12 3 135308 Plate, Cover 2 4 147100 Crossover, Fuel Connection 2

Page 16

NOTES

Group No. 08.01 Water Pump/Idler Gear Option No. BP1115

Page 18

C

1 2 3

4 5 6 7 8 9

10 11 12 13

14 15 5

13 16 17 18 19 20 21 22 23

1 2 3 5

10 13

6 7

12

Group No. 08.01 Water Pump/Idler Gear Option No. BP1115 Ref

C Req Part Number

3801708 43463-A 3068537 3024960 (3051408) 3025458 S-16255 196844 3000888 3013786 3025861 3033677 3045163 3050394 3063246

3064919 S-201 S-965-E S-16255 3063246 213082 215397 3050395 3050396

182706 3012468 3012469 217638 3054522

3801710 43463-A 3002385 3024960 S-16255 3033677 3063246

3801712 196844 3000888 3050394 3801710

Part Name

WATER PUMP/IDLER GEAR

OPTION BP1115

Kit, Water Pump Seal, 0 Ring Gasket, Water Pump Gasket, Connection Assembly, Water Pump Plug, Pipe Ring, Retaining Spacer, Bearing Impeller, Water Pump Plug, Pipe Pulley, Water Pump Seal, Water Pump Body, Water Pump Shaft, Water Pump Bearing, Ball Assy, Water Pump Idler Nut, Heavy Hexagon Plug, Pipe Ring, Retaining Bearing, Ball Washer, Plain Pulley, Idler Spacer, Mounting Shaft, Idler Screw, Hexagon Head Cap Screw, Captive Head Screw, Captive Head Belt, V-Ribbed Screw, Hexagon Flange Hd

WATER PUMP REPAIR KITS Kit, Water Pump Repair Seal, 0 Ring Gasket, Water Pump Gasket, Connection Ring, Retaining Seal, Water Pump Bearing, Ball

WATER PUMP REPAIR KITS Kit, Water Pump Repair Spacer, Bearing Impeller, Water Pump Shaft, Water Pump Kit, Water Pump Repair

Remarks

1/8 NPT

3/8 NPT

5/8 -11 UNC 1/16 NPT

1/2 - 13 x 5 5/8 Inch 3/8 - 24 x 2 1/4 Inch 3/8 - 24 x 3 1/4 Inch

Listed in block group

For minor repairs.

For major repairs.

Minor repairs.

1 1 1 1

2 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 2 2 1 2

1 1 1 1 1

3

1 1 1 1 1

Page 19

Group No. 08.07.3

Water Header Cover

Option No. BP1744

wh100ge

Ref No. Part Number Part Name Req Remarks

WATER HEADER COVER

OPTION BP1744 Blank front water header cover used on Big Cam III engines. Use with standard mount lube oil cooler.

1 3069098 Gasket, Cover Plate 1 2 3013904 Screw, Captive Washer Cap 6 1/2 - 20 x 5/8 Inch 3 132019 Cover, Water Header 1

Page 20

Group No. 08.07.3 Water Header Cover

Option No. BP1758

Ref No. Req Part Number Part Name Remarks

3069098 3011342 3028288

1 6 1

WATER HEADER COVER

OPTION BP1758

Gasket, Water Header Screw, Captive Washer Cap Connection, Water Outlet

Rear water header cover with outlet for aftercooler supply. Not compatible with hotstart plumbing. For Big Cam III engines.

1/4 - 20 x 3/4 Inch Also listed in IM1132

(1

1 2 3

■■■

Page 21

Group No. 03.01.1 Breather Location Option No. BR1165

Page 22

Group No. 03.01.1 Ref No.

Breather Location Option No. BR1165

Req

Remarks Part Number Part Name

Engine valve covers with breather only. Breather with vent hose located over number six cylinder at rear of engine. Breather tube provides extra clearance for fuel filter inlet connection. First used by VME.

3006358 S-221 S-602 S-605 S-626 64775 100269 S-129 3035607 3053215 3008596 3053092 3038076 3067459 3006183 255180

Cover, Rocker Lever Nut, Heavy Hexagon Washer, Plain Washer, Lock Washer, Plain Hose, Plain Clip Screw, Hexagon Head Cap Brace, Tube Tube, Breather Clamp, Spring Hose Screw, Hexagon Head Cap Screw, Captive Washer Cap Gasket, Rocker Lever Cover Cover, Rocker Lever Breather, Crankcase

BREATHER LOCATION

OPTION BR1165

1 1 1 1 1 1 1 1 1 1 2 1

15 3 2 1

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

Page 23

Group No. 17.05 Option No. CF1010 V-Belt

b1100ga

Ref No. Part Name Req Remarks

V-BELT

OPTION CF1010

Belt, V

V-belt to be hung on open groove of acces-sory drive pulley before fan V-belts are installed and proper tension applied. Belts for use with customer supplied freon compressor.

1 1 3040289

Part Number

Page 24

Group No. 01.02.2 Vibration Damper Option No. DA1166

dal0Ogj

Ref No. Req Part Number Part Name Remarks

1 2 3

211915 3030889 3036052

1 1 1

VIBRATION DAMPER

OPTION DA1166

Damper, Vibration Pulley, Crankshaft Adapter, Crankshaft

Alternator driving crank pulley used in combination with crankshaft adapter and medium size viscous damper. No power take off facility. Power take off can be added through selection of front power take off options. (DA1062 thru DA1069).

Page 25

Group No. 01.02.2 Damper Mounting

Option No. DA1701

eml 00gk

Ref No. Part Number Part Name Req Remarks

DAMPER MOUNTING

OPTION DA1701 Damper to crankshaft mounting with six 1 5/8 inch place bolts. Usually used with single or two groove crank pulley (no power takeoff adapter) and pad type front engine mounting.

1 204165 Screw, Head Locking 6 5/8 - 18 x 1 5/8 Inch 2 127316 Washer, Plain 6 5/8 Inch

Page 26

NOTES

Group No. 13.02.3 Alternator Mounting Option No. EE1186

Page 28

Group No. 13.02.3 Ref No.

Alternator Mounting

Option No. EE1186

Part Number Part Name Req

Remarks

3063026 3040303 S-116-C S-125 66945 70111 70897 203310 203760 218505 3012471 3012472 3029085

ALTERNATOR MOUNTING

OPTION EE1186

Pulley, Alternator Belt, V Screw, Hexagon Head Cap Screw, Hexagon Head Cap Spacer, Mounting Screw, Hexagon Head Cap Nut, Lock Washer, Plain Washer, Plain Support, Alternator Screw, Captive Washer Cap Screw, Captive Washer Cap Link, Adjusting

Mounting arrangement for Motorola alternator. Used only with pad type engine front support or with stand alone mounting feet. Customer supplied alternator.

7/16 - 20 x 3 1/2 Inch 1/2 - 13 x 2 Inch

1/2 - 20 x 6 Inch 1/2 - 20 UNF 9/16 Inch 7/16 Inch

3/8-16x1 1/8 Inch 3/8-16x1 1/2 Inch

1 2 3 4 5 6 7 8 9

10 11 12 13

1 2 1 1 1 1 1 3 1 1 1 2 1

Page 29

Group No. 16.03 Front Engine Support Option No. EM1198

Page 30

Group No. 16.03 Ref No.

Front Engine Support

Option No. EM1198

Part Name Part Number Req

Remarks

GEAR COVER

OPTION EM1198

LIFTING BRACKETS

Screw, Hexagon Head Cap Bracket, Lifting Bracket, Lifting

FRONT ENGINE SUPPORT Support, Front Engine Screw, Hexagon Head Cap Screw, Hexagon Head Cap Seal, Oil Seal, Oil Cover, Gear Cover, Gear Bushing, Accessory Drive

GEAR COVER MOUNTING Dowel, Pin Shim Shim Shim Shim Dowel, Pin Seal, 0 Ring Screw, Captive Washer Cap Screw, Captive Washer Cap Screw, Captive Washer Cap Screw, Captive Washer Cap Gasket, Gear Cover Support, Camshaft Thrust

Narrow span two hole pad type front support with mounting surface located 8 inches (203mm), below crank centerline. Includes bare engine lifting brackets and plain alumi-num gear cover. Lifting brackets located between front and middle rocker arm cover and at the back of rear rocker arm cover. Gear cover includes cast in oil transfer tube. For non-trummion mount applications.

1/2 - 13 x 5 Inch

7/16 - 20 x 2 3/4 Inch 7/16 - 20 x 2 1/2 Inch

0.010 Inch 0.050 Inch 0.020 Inch 0.025 Inch

7/16 - 20 x 2 3/16 inches 7/16 - 20 x 2 5/8 Inch 7/16 - 20 x 3 Inch 3/8 - 16 x 1 3/16 Inch

1 2 3

4 5 6 7 8

9 10

11 12 12 12 12 13 14 15 16 17 18 19 20

S-176 170226 3001726

214306 3054889 3058664 3020185 3020183 3076146

(3074239) 132770

60408 65259-A 65259-B 65259-C 185573 70653 215705 3011712 3011713 3011714 3011715 3021704 3008530

4 1 1

1 6 2 1 1 1 1 1

1 1 1 1 1 1 1 9 1 3 3 1 1

Page 31

Group No. 08.03 Fan Hub Option No. FA1267

Page 32

Group No. 08.03 Ref

( No. Part Number

Fan Hub

Req Remarks

Option No. FA1267

1 2 3 4 5 6

8 7

9 10 11

12 13 14 15 16 17 18 19 20

( 21 22 23 24 25 26 27 28

S-176 210235 217034 3015282 3019574 66912-1-A 178662 S-150 S-200 S-608 3059448 3803169

S-911-B 70896 142176 145551 200307 200310 204864 212485 212488 217007 3001280 3001281 210888 3010596 3012467 3051485 3803163

Part Name

Screw, Hexagon Head Cap Support, Fan Brace, Fan Screw, Captive Washer Cap Screw, Captive Washer Cap Screw, Hexagon Head Cap Belt, V Screw, Hexagon Head Cap Nut, Heavy Hexagon Washer, Lock Plate, Clamping Hub, Fan Plug, Pipe Screw, Hexagon Head Cap Nut, Lock Seal, 0 Ring Seal, Oil Cover, Fan Hub Ring, Retaining Hub, Fan Pulley, Fan Spacer, Bearing Ring, Retaining Bearing, Roller Cover, Fan Hub Screw, Captive Washer Cap Washer, Plain Spacer, Bearing Shaft, Fan Hub

2 1 1 1 1 1 1 1 1 1 2 1 6 1 1 1

2 2 1 3 2 2 2 2 1 1

2 1 1

3/8-16x1 1/4 Inch 1 1/8 Inch

7/16-14x1 1/8 Inch 1/2 - 20 x 1 1/2 Inch 1/2 - 13 x 9 3/4 Inch

.86 to 1 ratio fan drive arrangement fan center 20.2 inch(513mm) above crank. Hub bore is 3.18 inch(81mm) bolt circle is 5.50 inch (140mm). Use with fans having 3 inch(76mm) pilot. Ref. L/O 208094.

1/2 - 13 x 15 Inch

1/8 NPT 1/2 - 13 x 3/4 Inch 1/8 - 12 UNF

1/2 - 13 x 2 1/2 Inch 1/2 - 13 UNC 1/2 Inch

FAN DRIVE ARRANGEMENT

OPTION FA1267

Page 33

Group No. 06.04 Fuel Filter Option No. FF1163

Page 34

Group No. 06.04 Ref No. Part Number Part Name

Fuel Filter

Option No. FF1163

Req

Remarks

Dual spin on fuel filters mounted high on block on 46 pad. Special set up for VME of Canada.

9/16 - 18 x 1 Inch 9/16 Inch

3/8 - 16 x 1 1/4 Inch

FUEL FILTER

OPTION FF1163

Screw, Hexagon Head Cap Washer, Lock Bracket, Filter Screw, Captive Washer Cap Head, Fuel Filter Filter, Fuel

1 2 3 4 5 6

S-151-C S-609 3003749 3010596 212013 3315847

2 2 1 4. 1 2

Page 35

Option No. FF1707

ThOlgs .

Group No. 06.02 Fuel Connection

Ref No. Part Number Part Name Req

FUEL HOSE

OPTION FF1707

1 129859 Elbow, Male Union 1 2 AS10020-SS Hose, Flexible 1

Remarks

Fuel hose sub option for use with dual spin-on filters mounted high on block on the No.4 or 5 pad. For use on engines with fuel pump only (no compressors or Woodward governors). Inlet to fuel filter located toward rear of engine, outlet toward front.

Page 36

ff800gb

Ref No. Req

FUEL PUMP INLET FITTING

OPTION FF8701

Union, Male 203850 1

Part Number Part Name Remarks

Fuel pump inlet fitting, straight type.

Group No. 06.04

Fuel Pump Inlet Fitting Option No. FF8701

Page 37

Group No. 16.01 Option No. FH1154 Flywheel Housing

Page 38

Part Number

Group No. 16.01 I Ref No.

Flywheel Housing Option No. FH1154

Req

Remarks Part Name

3006738 216165 60408 3048351 70657 3001646 5-604 S-109 3067616 3010594 9333-1 3046506 137075 207376 3006485 3008470 3021735 172648 3005563 3065116 S-603 3074631 3031007 (3069826) 3046202

FLYWHEEL HOUSING

OPTION FH1154

Seal, Oil Cover, Rear Dowel, Pin Screw, Hexagon Head Cap Cover, Access Hole Screw, Self Tapping Metal Washer, Lock Screw, Hexagon Head Cap Gasket, Rear Cover Screw, Captive Washer Cap Gasket, Flywheel Housing Housing, Flywheel Seal, 0 Ring Gasket, Oil Drain Cover, Flywheel Housing Plug, Pipe Gasket, Flywheel Housing Seal, Rectangular Ring Screw, Slotted Set Spacer, Starting Motor Washer, Lock Screw, Twelve Point Cap Gasket, Starter Gasket, Starter Plug, Threaded

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 1 2 9 1 2 4 4 1 8 1 1 1 1 1 1 1

11 1 1 3 3 1 1 1

SAE #1 wet type flywheel housing with both high and low mounting pads machined. Can only be used on Big Cam engines. Starter bore machined on exhaust side only! Provi-sion for magnetic pick-up. Option includes thick starter spacer for conventional ring gear location. Also includes double lip rear oil seal.

5/8 - 18 x 1 1/2 Inch

1/4 - 20 x 5/8 Inch 3/8 Inch 3/8 - 16 x 7/8 Inch

3/8 - 24 x 1 1/2 Inch

1 NPT

7/16 - 14 x 3/8 Inch

5/8 Inch

Page 39

Group No. 01.08 Hand Hole Cover and Fill Option No. F01015

Page 40

Group No. 01.08 I Ref

No.

Hand Hole Cover and Fill Option No. F01015

Part Name Part Number Req

Remarks

115590 42624 107981 3068466 3042329 3010595

HAND HOLE COVER AND FILL

OPTION F01015

Cover, Hand Hole Tube, Oil Filler Cap, Filler Gasket, Hand Hole Washer, Plain Screw, Captive Washer Cap

Hand hole cover and bent fill tube. Per assembly drawing 4,217958. Tube is nearly 13 inches long and bends slightly to rear, terminating 18.04 inches from rear face of block, 12.19 inches out from engine centerline and 14.19 inches above crankshaft.

3/8 Inch 3/8 - 16 x 1 Inch

1 2 3 4 5 6

1 1 1 1 4 4

Page 41

Group No. 09.01 Option No. FP1519 Fuel Pump Drive

Page 42

Group No. 09.01 Ref No. Part Number

4 4 4 4 1 1 2 1 1 1 1

1 1 1

1 1 1 1 1 5

FUEL PUMP DRIVE

OPTION FP1519

S-140 S-274 S-610 69324 3046200 3048341 S-911-B 116391 3005131 AR45728

(3002170) 129510 142689 170664 3000171 3000175 3014103 3026556 3026557 3034438 200809 3010590

Screw, Hexagon Head Cap Nut, Heavy Hexagon Jam Washer, Lock Washer, Plain Spider, Jaw Coupling Gasket, Fuel Pump Plug, Pipe Bushing Assembly, Acc. Drive Housing, Acc. Drive Support, Fuel Pump Screw, Hexagon Head Cap Gear, Accessory Drive Washer, Plain Shaft, Accessory Drive Hub, Jaw Coupling Washer, Plain Bearing, Thrust Bearing, Thrust Pin, Groove Gasket, Acc Drive Support Screw, Captive Washer Cap

Accessory drive sub option used on 855 series when no compresor is required. Includes hardened gear.

7/16 - 14 x 1 3/4 Inch 7/16 - 14 UNC 7/16 Inch 7/16 Inch

1/8 - 27 NPTF

3/8-16x1 Inch

3/8 Inch

1 1/32 Inch

7/16 - 20 x 1 1/8 inch

1 2 3 4 5 6 7 8

9

10 11 12 13 14 15 16 17 18 19 20

Part Name

Fuel Pump Drive

Option No. FP1519

Req

Remarks

Page 43

fp101ge

Group No. 05.01

Fuel Pump

Option No. FP1977

Ref No. Part Number Part Name Req Remarks

3060697

FUEL PUMP

OPTION FP1977

Assembly, Fuel Pump 1 PTG/AUTO/AFC

1 3030267 Fuel Pump Front Cover 1 2 3060695 Fuel Pump Housing 1 3 3021977 Spring Pack Cover 1 4 3034217 Fuel Pump Gear Assembly 1 5 BM76340 Fuel Pump Damper 1 6 3031298 AFC Assembly 1

Page 44

NOTES

Group No. 06.03 Option No. FT10046 Fuel Tubing

Page 46

Group No. 06.03

Fuel Tubing Option No. FT10046 I Ref

( No.

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22

( 23 _ 24

25 26 27 28 29 30 31 32

( 33 34 35 36 37 38

40 41 42 43 44

39

Part Number

AK-5009-SS AK-5015-SS 116935 S-251 S-1315 3007025 S-151-C S-205 S-609 S-1049 68606 107460 113710 139969 3028325 3032872 3033005 3069120 3033007 3038021 S-117 S-182-B S-600 5-602 S-604 S-631 S-929-B 64709 68152 101476 116936 120437 136983 145782 178079 180372 203071 3014397 3025631 3025632 3040837 3019301 3033098 65434

Part Name

FUEL TUBING

OPTION FT10046

Hose, Flexible Hose, Flexible Connector, Male Nut, Regular Hexagon Jam Screw, Pan Head Cap Clamp, Tube Screw, Hexagon Head Cap Nut, Regular Hexagon Washer, Lock Tee, Female Adapter Plug, Pipe Clip Brace, Tube Nipple, Plain Hexagon Valve, Check Union, Male Tube, Fuel Supply Screw, Captive Washer Cap Tube, Fuel Supply Tube, Fuel Bypass Screw, Hexagon Head Cap Screw, Hexagon Head Cap Washer, Lock Washer, Plain Washer, Lock Washer, Plain Bushing, Reducing Pipe Spacer, Mounting Clip Brace, Tube Elbow, Male Adapter Elbow, Male Adapter Elbow, Male Union Spacer Valve, Check Clip Elbow, Male Adapter Tee, Female Union Tube, Bleed Tube, Bleed Screw, Captive Washer Cap Spacer, Mounting Brace, Tube Spacer, Mounting

Req Remarks

3/8 - 16 x 2 1/4 Inch

3/8 -16 x 3/4 Inch 1/4 - 20 x 2 1/2 Inch 1/4 Inch 3/8 Inch 3/8 Inch 1/4 Inch

3/8 -24 x 3/4 Inch

9/16 - 18 x 1 Inch 3/8 - 24 UNF 9/16 Inch

Use with short accessory drive, less compres-sor. For use with VS/Auto fuel pumps with fuel bypass line. Drain location DL1007 with check valves.

1/8 NPT

1/4 - 28 UNF 1/4 - 28 x 1 Inch

Page 47

Group No. 05.06

Fuel Valve

Option No. FV8010

fv300ge

Ref No. Part Number Part Name Req Remarks

1 3035346

134076

FUEL VALVE

OPTION FV8010

Assembly, Shutoff Valve Solenoid, Fuel Pump

1 1

24 volt solenoid operated fuel shutoff valve. Two terminals. Mounted on pump.

129886 Assembly, Valve Body 1 2 129826 Body, Shutoff Valve 1 3 129838 Knob, Shutoff Valve Hsg 1 4 190876 Seal, 0 Ring 1 5 3000266 Shaft, Shutoff Valve 1 6 129839 Shield, Shutoff Valve 1 7 129768 Spring, Valve 1 8 129888 Seal, Rectangular Ring 1 9 187556 Screw 4 #10 - 24 x 5/8 Inch

10 3030970 Disc, Valve 1 11 3025458 Plug, Pipe 1 1/8 NPT 12 S-189-C Screw, Socket Head Cap 2 1/4 - 20 x 1 3/4 Inch 13 181466 Washer, Lock 2 1/4 Inch 14 154087 Seal, Rectangular Ring 1 15 67684 Washer, Plain 2 1/4 Inch

Page 48

Group No. 16.02 Flywheel Option No. FW1104

Ref No. Req Remarks Part Number Part Name

3023255 (176702) 4851 138369

204165 200861

1 1 1 1 6 6

FLYWHEEL

OPTION FW1104

Flywheel Flywheel Gear, Flywheel Ring Bushing Screw, Head Locking Washer, Plain

SAE #1 flywheel with 2.04 (52mm) pilot. Use with Clark C and CL5000 and 8000 series torque converters.

5/8-18x1 5/8 Inch 5/8 Inch

1 2 3 4 5

Page 49

Group No. 07.06 Option No. HD1056 Lubricating Oil Pump

Page 50

Group No. 07.06 Lubricating Oil Pump Option No. HD1056 Ref No. Part Number Part Name Req Remarks

3037536 3037537

3044851 3044854 3034526 3067461 3067613 3821572

145504 146161 204048 3010146 3010595 3012726 3014778 3014964

(3014777) 69521

3820951 3022589 3022590 3558515 (3821571)

179063 183695 204832 3012531 3012532 3014754 3014755 3014756 3045192 3821570

(3821569) 69521

3884126

LUBRICATING OIL PUMP

OPTION HD1056

Plug, Threaded Seal, 0 Ring Tube, Pressure Sensing Elbow, Plain Adapter Screw, Captive Washer Screw, Captive Washer Gasket, Lube Oil Pump Pump, Lubricating Oil Seal, 0 Ring Washer, Plain Plate, Cover Spring, Pressure Screw, Captive Washer Plug, Retainer Gasket, Pump Cover Cover, Lube Oil Pump Cover, Lube Oil Pump Bushing Gear, Lube Oil Pumping Screw, Captive Washer Screw, Captive Washer Gasket, Hydraulic Pump Pump, Lubricating Oil Plug, Retainer Key, Plain Woodruff Gear, Lube Oil Pump Shaft, Idler Shaft, Lube Oil Pump Dr Washer, Plain Disc, Valve Spring, Bypass Valve Gear, Lube Oil Pumping Body, Lube Oil Pump Body, Lube Oil Pump Bushing Plunger, Prs Regulator

1

2 3 4 5 6

7 8 9

10 11 12 13 14

15 16 17 18 19

20 21 22 23 24 25 26 27 28 29

15 30

BC III double capacity oil pump for engines with regular piston cooling and with a spline drive and SAE 'A' flange on rear suction inlet 1 1/4 NPTF.

9/16 - 18 UNF

7/16 - 20 x 1 3/4 Inch 7/16 - 20 x 4 1/2 Inch

3/8 Inch

3/8 - 16 x 1 Inch

5/16 - 18 x 5/8 Inch 5/16 - 18 x 1 Inch

Page 51

Group No. 10.01 Intake Manifold Option No. 1M1132

Page 52

Part Number

Group No. 10.01 I Ref

No.

Intake Manifold Option No. 1M1132

Req

Remarks Part Name

INTAKE MANIFOLD

OPTION IM1132

AIR MANIFOLD MOUNTING

Washer, Lock Washer, Plain Screw, Hexagon Head Cap Plug, Pipe Gasket, Intake Manifold Screw, Captive Washer Cap Screw, Captive Washer Cap Gasket, Water Trf Conn Connection, Water Outlet Screw, Captive Washer Cap

REAR WATER TUBE Screw, Hexagon Head Cap Washer, Lock Washer, Plain Clamp, Hose Clip Tube, Water Transfer Hose, Plain

AIR INTAKE INTERCOOLER Seal, 0 Ring Gasket, Housing Screw, Hex Flange Head Screw, Captive Washer Cap Core, Aftercooler Screw, Captive Washer Cap Connection, Water Inlet Gasket, Water Trf Conn Manifold, Air Intake Cover, Aftercooler

WATER TRANSFER TUBE Screw, Hexagon Head Cap Nut, Heavy Hexagon Washer, Plain Washer, Lock Washer, Plain Clamp, Hose Clip Screw, Captive Washer Cap Brace, Tube Tube, Water Transfer Hose, Plain

WATER HEADER COVER

Gasket, Water Header Screw, Captive Washer Cap Connection, Water Outlet

1 2 3 4 5 6 7 8 9

10

11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27

28 29 30

1 31 14 32 33 34 35 17

S-604 63842 69047-A 70295 3008591 3011716 3028967 215044 3013296 3015283

S-190 S-603 S-658 43828-A 204263 3028312 3041968

195952 216486 3005508 3012471 3028997 3030286 3030843 3032348 3036811 3046170

S-112 S-223 S-602 S-604 S-622 43828-A 107460 3012481 3035025 3036844 3041968

3069098 3011342 3028288

3 2 6 1 1 3

2 2 2 4 2 1 2

4 1

24 2 1 8 1 1 1 1

1 1 2 1 1 4 1 1 1 1 2

1 6 1

Die cast three pass intercooler and air intake manifold for all Big Cam III NTA-855 models.

3/8 Inch 3/8 Inch 3/8-16x1 1/2 Inch

3/8 - 16 x 1 3/8 Inch 3/8 - 16 x 5 7/32 Inch

5/16 - 18 x 3/4 Inch

5/8 - 18 x 1 Inch 5/8 Inch 5/8 Inch

5/16 - 18 x 1 Inch 3/8 - 16 x 1 1/8 Inch

5/16-18x1 1/2 Inch

3/8 - 16 x 1 Inch 3/8 -16 UNC 3/8 Inch 3/8 Inch 3/8 Inch

7/16 - 14 x 1 1/2 Inch

1/4 - 20 x 3/4 Inch Listed in BP1758

Page 53

im1Olgs

Option No. IM1769

Ref No. Part Number Part Name Req Remarks

1 2 3 4 5 6 7 8 9

10 11 12

5-121 S-251 S-600 5-602 S-1097 68139 3031618 180371 5-129 S-604 68368-A 3038071

MANIFOLD PRESSURE TUBE

OPTION IM1769

Screw, Hexagon Head Cap Nut, Regular Hexagon Jam Washer, Lock Washer, Plain Connector, Male Elbow, Male Adapter Clip Clip Screw, Hexagon Head Cap Washer, Lock Spacer, Lub Oil Filter Tube, Manifold Pressure

1 1 1 1 1 1 1 1 1 1 1 1

Use with short accessory drive less air compressor, AFC fuel pump without ASA and low profile air manifold.

1/4 - 28 x 5/8 Inch 1/4 -28 UNF 1/4 Inch 3/8 Inch

3/8 - 24 x 1 Inch 3/8 Inch

Group No. 10.01.3 Manifold Pressure Tube

Page 54

Group No. 10.01.2 Miscellaneous Option No. 1M1828

........

.*** .... .. ........

.....

. ..„

, •

/

e • / •

/.. ,

...

/ , e / ,,- /

/ :,, , , ://

/ :

./.4T. / „..:.:i ..e,

4 i /

/ 1: . / /

1::•;)/ ' I

,

I 1 I:1 . 1

V

im102gq

.........

//

Ref No. Req Part Number Part Name Remarks

3008470 1

INTAKE MANIFOLD

OPTION IM1828 This is to be used when the customer speci-fies no air compressor.

1 NPT Plug, Pipe

Page 55

Group No. 07.05 Option No. LF1089 Lubricating Oil Filter/Cooler

Page 56

3053392 S-117 S-604 70734 115482 3008466 3013786 3018695 3018697 3027460 3023512 3030803 3030804 3030805 3030806 3031005 3035028

101996 3030808

3035624 3037242

3037219 (3037241)

3039296 3040837 3042619

3037537 3044413 3045979 3047465 3071736 3052129 3052210 3052513 3045483 3047464 3040838 3313279 3313283 214345

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19

20 21 22 23 24

25 26 27 28 29 30 31 32 33 34 35 36 37

Group No. 07.05

( No. Ref Part Number

Lubricating Oil Filter/Cooler

Part Name

Option No. LF1089

Remarks Reg

LUBRICATING OIL FILTER/ COOLER

OPTION LF1089

Assembly, Oil Cooler Screw, Hexagon Head Cap Washer, Lock Washer, Plain Screw, Twelve Point Cap Plug, Pipe Plug, Pipe Seal, Rectangular Ring Brace, Oil Cooler Support, Oil Cooler Valve, Bypass Spring, Compression Piston, Bypass Valve Piston, Pressure Sensing Plunger, Bypass Valve Screw, Pan Head Cap Unit, Sending Screw, Pan Head, Cap Seal, 0 Ring Screw, Captive Washer Cap Head, Lub Oil Filter Insert, Filter Head Head, Lub Oil Filter Spring, Compression Screw, Captive Washer Cap Nipple, Coupling 0 Ring Screw, Captive Washer Cap Seal, 0 Ring Gasket, Cooler Housing Gasket, Filter Head Head, Lub Oil Filter Housing, Oil Cooler Gasket, Cooler Cover Core, Cooler Gasket, Cooler Cover Screw, Captive Washer Cap Element, Oil Filter Element, Oil Filter Draincock

Continued On Next Page...

Lube oil filter/cooler arrangement with spin-on full flow LF-670 filter and spin- on bypass LF-777 filter mounted.

3/8 - 16 x 3/4 Inch 3/8 Inch 5/16 Inch 5/16 - 18 x 1 1/4 Inch 1/4 NPT 3/8 NPT

1/4 - 20 x 3/4 Inch

#38 - 32 x 3/8 Inch

3/8-16x1 1/2 Inch

3/8 - 16 x 2 1/4 Inch

3/8 - 16 x 2 Inch

3/8-16x1 1/4 Inch Fleetguard LF670 Fleetguard LF777

Page 57

Group No. 07.05 Option No. LF1089 Lubricating Oil Filter/Cooler

Page 58

Group No. 07.05

Lubricating Oil Filter/Cooler

Option No. LF1089 Ref

( No. Req Remarks Part Number

3031858 3010596 3010597 3044901

212161 3022589 3024666

68645 3008466 3037052 S-1040 -A 3818101

S-117 S-604 108722 109895 S-602 S-223

3801199 212161 3008017 3018695 3030808 3034579 3045979 3047464 3047465 3054445 3069014 3070478 3071736

Part Name

LUBRICATING OIL FILTER/ COOLER

OPTION LF1089

OIL COOLER MOUNTING

Gasket, Oil Cooler Support Screw, Captive Washer Cap Screw, Captive Washer Cap Screw, Captive Washer Cap

WATER TRANSFER TUBE Seal, 0 Ring Screw, Captive Washer Cap Tube, Water Transfer

LUBE OIL BYPASS TUBE Elbow, Male Adapter Plug, Pipe Tube, Lub Oil Bypass Elbow, Male Adapter Tee, Street Pipe

LUBE OIL BYPASS MOUNTING Screw, Hexagon Head Cap Washer, Lock Clip Bracket, Oil Gauge Tube Washer, Plain Nut, Heavy Hexagon

OIL COOLER MAINT KIT Kit, Oil Cooler Maint Seal, 0 Ring Gasket, Oil Cooler Support Seal, Rectangular Ring Seal, 0 Ring Seal, Grommet Seal, 0 Ring Gasket, Cooler Cover Gasket, Cooler Housing Gasket, Cooler Cover Core Gasket, Coder Cover Gasket, Filter Head Gasket, Filter Head

38 39 40 41

42 43 44

45 5

46 47 48

1 2

49 50 51 52

1 3 3 2

2 1 1

1 1 1 1 1

1 1 1 1 1 1

1 2 1 1 1 1 1 1 1 1 1 1 1

3/8-16x1 1/4 Inch 3/8 - 16 x 3 3/4 Inch 1/4 - 20 x 7/8 Inch

5/16 - 18 x 5/8 Inch

1/4 NPT

3/8-16x3/4 Inch 3/8 Inch

3/8 Inch 3/8 - 16 UNC

Page 59

Group No. 07.02

Oil Gauge/Dip Arrangement

Option No. OB1257

2 1

ob100gz

Ref No. Part Number Part Name Req

DIPSTICK AND TUBE

OPTION OB1257

1 101812 Tube, Oil Gauge 1 2 216484 Dipstick 1

Remarks

Oil gauge tube and bayonet for stamped steel front sump oil pan mounted on hand hole cover at 33degree angle out from verticle for Odegree tilt and Odegree power angle. Oil level is 9.5gallons high and 8.0gallons low. (12inch tube). Special for Clark.

Page 60

NOTES

Group No. 07.01 Oil Pan Option No. OP1430

Page 62

Part Name

Group No. 07.01 I Ref No. Part Number

Oil Pan Option No. OP1430

Req

Remarks

3032674 3048352 3058675 3068463 218813 3818599 3046951

67946 70233 3008468 3008470 3039267 (3046947) 3046948 3050685 3055069

OIL PAN

OPTION OP1430

Screw, Captive Washer Cap Screw, Captive Washer Cap Seal, Dust Gasket, Oil Pan Bracket, Shipping Screw, Captive Washer Cap Pan, Oil Washer, Plain Washer, Plain Plug, Pipe Plug, Pipe Clip Pan, Oil Tube, Lube Oil Suction Nut, Regular Hexagon Plug, Threaded

Stamped steel 9gallon capacity front sump oil pan. Angularity limits: 45degrees front down, 25degrees front up, 45degrees side to side. Oil drain on exhaust side only. Heater tap on fuel pump side, linch NPTF bypass filter returns each side, 1/2inch NPTF. Requires dipstick in hand hole cover. Must be used with breather located over #1 or -7)2 cylinder at front of engine to meet angularity require-ments.

7/16 - 20 x 1 1/8 Inch 5/16 - 24 x 1 Inch

7/16 - 14 x 1 7/8 Inch

1 1/32 Inch 5/16 Inch 1/2 Inch I Inch

5/16 -18 UNC 1 Inch

1 2 3 4 5 6

7 8 9

10 11 12 13 14 15

28 4 1 1 1 4 1 1 2 2 1 2 1 1 2 1

Page 63

cx100gb

Group No. 01.05 Engine Piston and Connecting Rod Option No. PP1204

Ref No. Part Number Part Name Req Remarks

CONNECTING ROD

OPTION PP1204

1 3013930 Assembly, Connecting Rod 6 (218808) 2 3055171 Screw, Connecting Rod 2 3 187420 Bushing, Piston Pin 1 4 70550 Dowel 2 5 214950 Bearing, Connecting Rod 2 Standard. 5 214951 Bearing, Connecting Rod 2 0.010 inch oversize 5 214952 Bearing, Connecting Rod 2 0.020 inch oversize 5 214953 Bearing, Connecting Rod 2 0.030 inch oversize 5 214954 Bearing, Connecting Rod 2 0.040 inch oversize 7 191970 Pin, Piston 1

ENGINE PISTON

3801534 Kit, Engine Piston 6 8 (3045948) Engine, Piston 1 9 175755 Ring, Retaining 2

PISTON RINGS

3801755 Set, Piston Ring 6 10 218025 Ring, Compression 1 11 216983 Ring, Compression 1 12 3056429 Ring, Compression 1 13 218732 Ring, Oil 1

Page 64

Group No. 01.07

Camshaft and Gear

Option No. PP1204

Ref No. Req Remarks Part Number Part Name

CAMSHAFT

OPTION PP1204

1 3049024 (3042568) 68193

3002901 3021596 215233

Camshaft Camshaft Plug, Pipe Gear, Camshaft Key, Offset Woodruff Bearing, Thrust

2 3 4 5

1 1 1 1 1 1

1/8 NPT

Page 65

L. 4„„...);;•/'

, ?gl

• „m, ///

„„;:•y ,

2

Group No. 02.01

Crosshead

Option No. PP1204

1 044.< • 1, .: . y e

ch100gc

Ref No. Part Number Part Name Req Remarks

3030038

CROSSHEAD

OPTION PP1204

Assembly, Crosshead 12 1 147389 Screw, Crosshead Adjusting 1 3/8 - 24 x 3/4 inch 2 203131 Nut, Heavy Hexagon 1 3/8 - 24 UNF 3 (3028293) Crosshead, Valve 1

Page 66

NOTES

Group No. 02.01 Option No. PP1204 Cylinder Head

Page 68

Group No. 02.01

Cylinder Head

Option No. PP1204 Ref

( No. Part Number

3055098 127554 135957 3040830 170296 211999 (3050418)

(3046760) 123558 3007634 3007635 3007759 3070486 3050369

3042745 200354 3017759

S-911-B 68445 3071161 3047402 3071075

Part Name

CYLINDER HEAD

OPTION PP1204

Assembly, Cylinder Head Collet, Valve Valve, Intake Valve, Exhaust Guide, Valve Spring Spring, Valve Head, Cylinder Head, Cylinder Guide, Valve Crosshead Plug, Expansion Plug, Expansion Seal, 0 Ring Sleeve, Injector Guide, Valve Stem Intake Guide, Valve Spring Insert, Valve Exhaust Insert, Valve Intake

CYLINDER HEAD MOUNTING Plug, Pipe Pin, Groove Screw, Hexagon Head Cap Gasket, Cylinder Head Washer, Plain

Req

Remarks

1/8 NPT

11/16 - 16 x 7 1/4 Inch

5/8 Inch

1 2 3 4 5

6 7 8 9

10 11 12 13 14 15

16 17 18 19 20

3 16 4 4 8 8 1 1 4 3 8 2 2 8 8 4 4

10 6

36 3

36

Page 69

Group No. 06.01 Injector Option No. PP1204

Page 70

Part Name

Group No. 06.01 Ref No. Part Number

Injector Option No. PP1204

Req

Remarks

3047976 166009 167157 173086 174299 185138 193736 203426 3008706 3068860 3015469 212954 3047963

3022369 3047962

3045047 3000464 3012538 191916 3049332 3049333

INJECTOR

OPTION PP1204

Assembly, Injector Spring, Compression Ball, Check Gasket, Orifice Plug Clip Retainer, Injector Cup 0 Ring Pin, Roll Screen, Filter Nut, Lock Retainer, Injector Spring Screw, Stop Assembly, Barrel & Plunger Plunger, Injector Barrel, Injector Plug, Orifice Adapter Cup, Injector Link, Injector Plunger Clamp, Injector Screw, Twelve Point Cap

1 2 3 4 5 6 7 8 9

10 11 12

13 14 15 16 17 18

6 1 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1

12

Top Stop.

3/8-16x1 1/4 Inch

Page 71

Group No. 10.06 Option No. PP1204 Turbocharger

Page 72

Turbocharger

Option No. PP1204

Part Name Part Number

Group No. 10.06 Ref No. Req

Remarks

3803108 190849 201048 201049 3037537 (3529032) 3503335 3504959 3519155 3519163 3519290 3519351 3519401 3520981 3525562 3521441 3521442 3522740 3522416 3756135

3526653 3529016 3709510 3718373 3722366 3723863 3751948 3757753 3759618 3519471 3521439 3521440 3522075 3527047

201048 201049 3521441 3521442 3709510 3751948

201048 201049 3519290 3521439 3521440 3521441 3521442 3709510 3722366 3751948

TURBOCHARGER

OPTION PP1204

Kit, Turbocharger Gasket, Exhaust Collector Gasket, Connection Gasket, Connection Seal, 0 Ring Assembly, Turbocharger Nut, Regular Hexagon Clamp, V Band Shield, Turbo Heat Screw, Drive Bearing, Turbo Thrust Housing, Turbine Baffle, Oil Plate, Clamping Dataplate Seal, Split Ring Seal, Split Ring Housing, Turbo Bearing Housing, Turbo Bearing Pin, Roll Screw, Captive Washer Cap Housing, Compressor Ring, Retaining Ring, Retaining Bearing, Turbocharger Ring, Retaining Seal, 0 Ring Sleeve, Oil Control Plate, Oil Seal Nut, Lock Slinger, Oil Collar, Thrust Shaft And Wheel Impeller, Turbo

HT3B SEAL KIT Gasket, Connection Gasket, Connection Seal, Split Ring Seal, Split Ring Ring, Retaining Seal, 0 Ring

HT3B BEARING/SEAL KIT Gasket, Connection Gasket, Connection Bearing, Turbo Thrust Slinger, Oil Collar, Thrust Seal, Split Ring Seal, Split Ring Ring, Retaining Bearing, Turbocharger Seal, 0 Ring

1 2 3 4

5 6 7 8 9

10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30

C

1 1 1 1 1 1 1 1 1 4 1 1 1 1

2 1 1 1 2

10 1 4 1 2 1 1 1 1 1 1 1 1 1

1 1 2 1 4 1

1 1 1 1 1 2 1 4 2 1

BHT3B

5/16 - 18 x 5/8 Inch

7/16 - 20 UNF

Page 73

Group No. 08.05

Fan Spacer and Pilot

Option No. SP8318

sp800gb

Ref No. Part Number Part Name Req Remarks

FAN SPACER AND PILOT

OPTION SP8318 Fan pilot and spacer providing a total of 1.34 inches (34MM) of fan spacing. Fits fan hubs with 3.18 inches (81MM) bore. Has 3.0 inches (76MM) fan pilot and six mounting holes on 5.50 inches (140MM). B.C.

1 3021036 Motor, Starting 1 2 3018924 Wire, Ground 1

Page 74

Starter Option No. ST8020 Group No. 13.05

Remarks Ref No. Part Number Part Name Req

STARTER

OPTION ST8020 24 volt electric starter, DR40MT300, 278.5de-gree with ground strap. Right hand rotation, positive engagement insulated Delco Remy starter.

3021036 3018924

Motor, Starting Wire, Ground

Page 75

st 100ga

1 1

1 2

Group No. 11.01 Option No. TB1306 Turbocharger Location

Page 76

Part Number

Group No. 11.01 I Ref

( No.

Turbocharger Location Option No. TB1306

Part Name Req

Remarks

211657 S-103-D S-679 70295 208326 216487 3060613 105199 3020943 3043647 190849 3056158 3026051 3031186 3031187 3056155 S-115 70907 S-221 S-605 S-626 69465 107460 108722 68645 209957 3010596 3037535 3067996 3202117 3076164

TURBOCHARGER LOCATION

OPTION TB1306

Connection, Air Crossover Screw, Hexagon Head Cap Washer, Plain Plug, Pipe Clamp, T Bolt Gasket, Crossover Hose, Plain Pin, Groove Gasket, Exhaust Manifold Screw, Hex Flange Head Cap Gasket, Exhaust Collector Nut, Hexagon Flange Manifold, Exhaust Manifold, Exhaust Manifold, Exhaust Stud Screw, Hexagon Head Cap Brace, Tube Nut, Heavy Hexagon Washer, Lock Washer, Plain Clip Clip Clip Elbow, Male Adapter Hose, Flexible Screw, Captive Washer Cap Elbow, Male Union Elbow, Male Union Gasket, Connection Connection, Tur Oil Drain

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 4 4 1 2 1 1 6 6

10 1 4 1 1 1 4 3 1 3 2 6 1 1 3 1 1 2 1 1 1 1

High side mounted HT3 turbocharger with exhaust outlet to front. Includes dry type exhaust manifold and crossover. Non TC cooler equipped engines.

3/8 - 16 x 1 1/4 Inch

7/16 - 14 x 3 7/16 Inch

5/16 - 18 x 7/8 Inch

5/16 - 18 UNC 5/16 Inch 5/16 Inch

3/8 -16 1 1/4 Inch

Page 77

t1100ga

Group No. 15.07

Throttle Control

Option No. TL8001

Ref No. Part Number Part Name Req Remarks

THROTTLE LEVER

OPTION TL8001 Two hole breakover type throttle lever with 0.34 inch diameter holes on 2.12 and 2.62 inch centers. Not compatible with VS fuel pump housing.

1 3048296 Lever, Throttle 1 2 S-159-B Screw, Hexagon Head Cap 1 1/4 - 28 x 1 1/2 Inch 3 S-270 Nut, Regular Hexagon 1 4 S-600 Washer, Lock 1 1/4 Inch 5 70704 Washer, Plain 2 1/4 Inch

Page 78

NOTES

Group No. 08.08 Corrosion Resistor Option No. WF1184

Page 80

Req

Group No. 08.08 Ref

( No.

70470 179901 180221 3010596 3016190 S-921-D 179903 204163 3318318 3062303 3062308 152767 3042852 3043649 109594

Corrosion Resistor

Part Name

CORROSION RESISTOR

OPTION WF1184

Elbow, Plain Street Pipe Valve, Shutoff Adapter, Plain Pipe Screw, Captive Washer Cap Clamp, Hose Bushing, Reducing Pipe Coupling, Elbow Hose Head, Corrosion Resistor Resistor, Corrosion Hose, Plain Hose, Plain Clip Bracket, Corrosion Resist. Screw, Hex Flange Head Washer, Plain

Option No. WF1184

Remarks

Spin-on corrosion resistor mounted on front port of pulse type exhaust manifold. Bracket is 1 inch lower than standard WF option. Use CR1601 mounting code. Contains silicone hoses, pipe bushing and adapter.

3/8-16x1 1/4 Inch

7/16 - 14 x 4 3/16 Inch 3/8 Inch

1 2 1 4 4 1 2 1 1 1 1 1 1 2 4

Part Number

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15

Page 81

Group No. 08.07.1 Water Inlet Connection

Option No. W11044

wii0Oga

Ref No. Part Number Part Name Req

WATER INLET CONNECTION

OPTION WI1044

1 63842 Washer, Plain 1 2 3010595 Screw, Captive Washer Cap 4 3 3012470 Screw, Captive Washer Cap 1 4 3024960 Gasket, Connection 1 5 3028281 Connection, Water Inlet 1

Remarks

One piece water inlet connection. Has 2 1/2 inch O.D. hose connection, located between oil filter and alternator, pointing straight down. Includes one 1/2 inch NPT hole, and one 3/4 inch hole reduced to 1/2 inch NPT hole: and one 1 inch hole, plugged.

3/8 - 16 x 1 Inch 3/8 - 16 x 3/4 Inch

Page 82

NOTES

Group No. 08.06 Water Manifold Option No. WM1129

Page 84

Group No. 08.06 Ref

( No.

43463-A 3003157 3013001 214617 3022589 3015114 70624 130394 3010596 3024709 130118 3008468 3008469 3013786 3025458

Water Manifold

Part Name

WATER MANIFOLD

OPTION WM1129

Seal, 0 Ring Plug, 0 Ring Manifold, Water Clamp, Tube Screw, Captive Washer Cap Manifold, Water Seal, 0 Ring Connection, Water Bypass Screw, Captive Washer Cap Seal, Rectangular Ring Manifold, Water Plug, Pipe Plug, Pipe Plug, Pipe Plug, Pipe

Option No. WM1129

Req

Remarks

For use on Big Cam III NTA855-C engines. Dry type manifold used with remote torque converter cooler with bypass plumbing.

5/16 - 18 x 5/8 Inch

3/8-16x1 1/4 Inch

1/2 NPT 3/4 NPT 3/8 NPT 1/8 NPT

Part Number

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15

1 1 1 1 1 1 4 2

12 4 1 8 2 2 2

Page 85

wo100gu

Group No. 08.07.1

Water Connection

Option No. W01049

Ref No. Part Number Part Name Req

WATER OUTLET

OPTION W01049

1 3010595 Screw, Captive Washer Cap 2 2 67190 Connection, Water Outlet 1 3 9221 Gasket, Connection 1 4 201737 Thermostat 1 5 208128 Gasket, Thermostat Housing 1 6 3010597 Screw, Captive Washer Cap 4 7 3013786 Plug, Pipe 1 8 S-932-B Coupling, Plain Hose 1 9 186780 Seal, Thermostat 1

10 3017748 Housing, Thermostat 1

Remarks

45 degree type 2.25 inches outside diameter water outlet connection mounted to top of thermostat housing, pointing forward. Includes 180 to 200 degrees F thermostat. First released for Clark. No application restrictions.

3/8 -16 x 1 Inch

3/8 - 16 x 3 3/4 Inch 3/8 NPT

Page 86

Group No. 11.01.1

Exhaust Connection Option No. XS8007

xs100gi

Ref No. Req Remarks Part Number Part Name

Five inch Marmon type V band clamp.

1 1 186917

EXHAUST CLAMP

OPTION XS8007

Clamp, V Band

Page 87

Group No. 17.01

Gasket Sets Ref No. Part Number Part Name Req Remarks

GASKET SETS

3801330 Set, Upper Engine Gasket S-1003 -A Seal, Grommet 2 43463-A Seal, 0 Ring 1 70624 Seal, 0 Ring 4 100328 Seal, 0 Ring 2 109080 Seal, 0 Ring 1 116982 Lockplate 6 131026 Seal, 0 Ring 12 156545 Seal, 0 Ring 3 190849 Gasket, Exh Collector 1 195950 Gasket, Thermostat Housing 1 195952 Seal, 0 Ring 4 208128 Gasket, Thermostat Housing 1 212161 Seal, 0 Ring 2 215044 Gasket, Wtr Trf Connection 1 216487 Gasket, Connection 1 217037 Seal, 0 Ring 1 3008591 Gasket, Intake Manifold 3 3012972 Gasket, Intake Manifold 1 3017750 Gasket, Rkr Lever Housing 3 3019158 Gasket, Radiator 1 3020943 Gasket, Exhaust Manifold 6 3024709 Seal, Rectangular Ring 6 3032348 Gasket, Wtr Trf Connection 1 3047402 Gasket, Cylinder Head 3 3054841 Gasket, Rocker Lever Cov 3

Page 88

Gasket Sets

Part Name Remarks Part Number Req

Group No. 17.01 Ref No.

3801235 67946 67963 157551 176027 200307 215705 3004316 3005592 3006736 3006737 3007442 3008017 3011931 3014778 3018695 3021705 3024960 3029847 3030808 3030969 3034986 3037421 3038998 3045979 3047464 3047465 3049408 3067613 3067616 3069014 3069097 3069098 3069101 3069103 3074400 3074401 3074402 3074404 3076522 3201850

GASKET SETS

Set, Lower Engine Gasket Washer, Plain Gasket, Oil Suc Connection Gasket, Oil Suc Connection Gasket, Support Seal, Oil Seal, 0 Ring Seal, Oil Gasket, Fan Spacer Seal, Oil Seal, Oil Seal, 0 Ring Gasket, Oil Cooler Support Gasket, Connection Gasket, Lube Oil Pump Cov Seal, Rectangular Ring Gasket, Gear Cover Gasket, Connection Seal, 0 Ring Seal, 0 Ring Seal, Rectangular Ring Seal, Rectangular Ring Gasket, flange Seal, Oil Seal, 0 Ring Gasket, Oil Cooler Core Gasket, Lube Oil Clr Hsg Gasket, Oil Pan Gasket, Lube Oil Pump Gasket, Rear Cover Gasket, Lube Oil Clr Cover Gasket, Hand Hole Gasket, Cover Plate Gasket, Acc Drive Support Gasket, Fuel Pump Gasket, Cam Fol Housing Gasket, Cam Fol Housing Gasket, Cam Fol Housing Gasket, Cam Fol Housing Gasket, Water Pump Gasket, Air compressor

2 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 3 3 3 1 1

Page 89

Repair Kits Ref No. Part Number Part Name Req Remarks

SETS AND KITS

3803108 Kit, Turbo Repair 1 HT3B

3801710 Kit, Water Pump Repair 1 Minor

3801708 Kit, Water Pump 1

3801712 Kit, Water Pump Repair 1 Major

3801330 Set, Upper Engine Gasket 1

3801235 Set, Lower Engine Gasket 1

3801106 Kit, Camshaft Bushing 1

3801260 Set, Main Bearing 1 Standard 3801261 Set, Main Bearing 1 0.010 Inch oversize 3801262 Set, Main Bearing 1 0.020 Inch oversize 3801263 Set, Main Bearing 1 0.030 Inch oversize 3801264 Set, Main Bearing 1 0.040 Inch oversize

3801199 Kit, Oil Cooler Maint 1

3801534 Kit, Engine Piston 6

3801755 Set, Piston Ring 6

3801826 Kit, Cylinder Liner 6

Page 90

Option Index Option No. Description Page No. AD1143 Accessory Drive Pulley 2 9P1115 Cam Follower Housing 15 Crankshaft 11 Cylinder Block 5, 7 Cylinder Liner Kit 9 Fuel Crossover 16 Piston Cooling Nozzle 8 Rocker Lever Housing 13 Water Pump/Idler Gear 19

BP1744 Water Header Cover 20 BP1758 Water Header Cover 21 BR1165 Breather Location 23 CF1010 V-Belt 24 DA1166 Vibration Damper 25

(

N)A1701 Damper Mounting 26 CE1186 Alternator Mounting 29 EM1198 Gear Cover 31 FA1267 Fan Drive Arrangement 33

( FF1163 F1707

Fuel Filter 35 Fuel Hose 36

FF8701 Fuel Pump Inlet Fitting 37 FH1154 Flywheel Housing 39 F01015 Hand Hole Cover And Fill 41 FP1519 Fuel Pump Drive 43 FP1977 Fuel Pump 44 FT10046 Fuel Tubing 47

( FV8010 Fuel Valve Flywheel

48 W1104 49

HD1056 Lubricating Oil Pump 51 IM1132 Intake Manifold 53 IM1769 Manifold Pressure Tube 54 IM1828 Intake Manifold 55 LF1089 Lubricating Oil Filter/ Cooler 57, 59 OB1257 Dipstick And Tube 60 OP1430 Oil Pan 63 '-'13 1204 Camshaft 65

Connecting Rod 64 Crosshead 66 Cylinder Head 69 Injector 71

Turbocharger 73

( .P8318 Fan Spacer and Pilot 74 ST8020 Starter 75 TB1306 Turbocharger Location 77 TL8001 Throttle Lever 78 WF1184 Corrosion Resistor 81 WI1044 Water Inlet Connection 82

WM1129 Water Manifold 85 W01049 Water Outlet 86

XS8007 Exhaust Clamp 87

Page A-1

INDEX

Part No. Description Page No. Part No. Description Page No.

AK-5009-SS Hose, Flexible 47 60408 Dowel, Pin 5, 31, 39 AK-5015-SS Hose, Flexible 47 63842 Washer, Plain 53, 82 AR-2308 Assembly, Rocker Lever 13 64709 Spacer, Mounting 47 AR45728 Housing, Acc. Drive 43 64775 Hose, Plain 23 AS10020-SS Hose, Flexible 36 65259-A Shim 31 BM76340 Fuel Pump Damper 44 65259-B Shim 31 BM-95161 Assembly, Rocker Lever 13 65259-C Shim 31 BM-95162 Assembly, Rocker Lever 13 65434 Spacer, Mounting 47 S-103-D Screw, Hexagon Head Cap 77 66292 Washer, Plain 5 S-109 Screw, Hexagon Head Cap 39 66912-1-A Screw, Hexagon Head Cap 33 S-112 Screw, Hexagon Head Cap 53 66945 Spacer, Mounting 29 S-115 Screw, Hexagon Head Cap 77 67190 Connection, Water Outlet 86 S-116-C Screw, Hexagon Head Cap 29 67211 Dowel, Rear Main Bearing 5 S-117 Screw, Hexagon Head Cap 47, 57, 59 67684 Washer, Plain 48 S-121 Screw, Hexagon Head Cap 54 67946 Washer, Plain 63, 89 S-125 Screw, Hexagon Head Cap 29 67963 Gasket, Oil Suc Connection 89 S-129 Screw, Hexagon Head Cap 15, 23, 54 68139 Elbow, Male Adapter 54 S-140 Screw, Hexagon Head Cap 43 68152 Clip 47 S-150 Screw, Hexagon Head Cap 33 68193 Plug, Pipe 65 S-151-C Screw, Hexagon Head Cap 35, 47 68368-A Spacer, Lub Oil Filter 54 S-159-B Screw, Hexagon Head Cap 78 68445 Pin, Groove 5, 69 S-176 Screw, Hexagon Head Cap 31, 33 68585 Dowel, Pin 5 S-182-B Screw, Hexagon Head Cap 47 68606 Plug, Pipe 47 S-189-C Screw, Socket Head Cap 48 68645 Elbow, Male Adapter 59, 77 S-190 Screw, Hexagon Head Cap 53 69047-A Screw, Hexagon Head Cap 53 S-200 Nut, Heavy Hexagon 33 69324 Washer, Plain 43 S-201 Nut, Heavy Hexagon 19 69465 Clip 77 S-205 Nut, Regular Hexagon 47 69521 Bushing 51 S-212 Nut, Adjusting Screw 13 69736 Screw, Lock 15 S-221 Nut, Heavy Hexagon 23, 77 69901 Plug, Pipe 5 S-223 Nut, Heavy Hexagon 53, 59 70111 Screw, Hexagon Head Cap 29 S-251 Nut, Regular Hexagon Jam 47, 54 70233 Washer, Plain 63 S-270 Nut, Regular Hexagon 78 70295 Plug, Pipe 53, 77 S-274 Nut, Heavy Hexagon Jam 43 70470 Elbow, Plain Street Pipe 81 S-600 Washer, Lock 47, 54, 78 70550 Dowel, Pin 2, 64 S-602 Washer, Plain 23, 47, 53, 54, 70624 Seal, 0 Ring 85, 88

59 70653 Dowel 5, 31 S-603 Washer, Lock 39, 53 70657 Cover, Access Hole 39 S-604 Washer, Lock 39, 47, 53, 54, 70704 Washer, Plain 78

57, 59 70734 Washer, Plain 57 S-605 Washer, Lock 23, 77 70772 Screw, Springtite Cap 16 S-608 Washer, Lock 33 70896 Screw, Hexagon Head Cap 33 S-609 Washer, Lock 35, 47 70897 Nut, Lock 29 S-610 Washer, Lock 43 70907 Brace, Tube 77 S-622 Washer, Plain 53 100269 Clip 23 S-626 Washer, Plain 23, 77 100328 Seal, 0 Ring 88 S-631 Washer, Plain 47 101476 Brace, Tube 47 S-658 Washer, Plain 53 101812 Tube, Oil Gauge 60 S-679 Washer, Plain 5, 77 101996 Screw, Pan Head, Cap 57 S-911-B Plug, Pipe 33, 43, 69 105199 Pin, Groove 77 S-921-D Bushing, Reducing Pipe 81 107460 Clip 47, 53, 77 S-923-E Draincock 7 107981 Cap, Filler 41 S-929-B Bushing, Reducing Pipe 47 108722 Clip 59, 77 S-932-B Coupling, Plain Hose 86 109080 Seal, 0 Ring 88 S-965-E Plug, Pipe 19 109594 Washer, Plain 81 S-1003 -A Seal, Grommet 88 109895 Bracket, Oil Gauge Tube 59 S-1040 -A Elbow, Male Adapter 59 113710 Brace, Tube 47 S-1049 Tee, Female Adapter 47 115482 Screw, Twelve Point Cap 57 S-1097 Connector, Male 54 115590 Cover, Hand Hole 41 5-1315 Screw, Pan Head Cap 47 116391 Bushing 43 S-16255 Ring, Retaining 19 116935 Connector, Male 47 4851 Gear, Flywheel Ring 49 116936 Elbow, Male Adapter 47 9221 Gasket, Connection 86 116982 Lockplate 88 9333-1 Gasket, Flywheel Housing 39 118939 Pin, Roll 15 42624 Tube, Oil Filler 41 120437 Elbow, Male Adapter 47 43463-A Seal, 0 Ring 19, 85, 88 123558 Guide, Valve Crosshead 69 43828-A Clamp, Hose 53 127316 Washer, Plain 26

Page B -1

INDEX

Part No. 127554 129510

(

'29768 29826

129838 129839 129859 129886 129888 130118 130394 131026 132019 132770 134076 135308 135957

(

'4 36983 37075

138369 139969 140330 142176

( 42689 ;45504 145551 145782 146161 147100 147389 152767 154087

(

1 56545 37551

- i 66009 167157 168306 168319 170226 170296 170664 172648 173086

( 74299 ,75755 175833 176027 178079 178662

79063 /9901

179903 180221 180371 180372 181466 182706 183695 185138 185573 186780 186917 187420

7556 40397

190849 190876

Description Collet, Valve Screw, Hexagon Head Cap Spring, Valve Body, Shutoff Valve Knob, Shutoff Valve Hsg Shield, Shutoff Valve Elbow, Male Union Assembly, Valve Body Seal, Rectangular Ring Manifold, Water Connection, Water Bypass Seal, 0 Ring Cover, Water Header Bushing, Accessory Drive Solenoid, Fuel Pump Plate, Cover Valve, Intake Elbow, Male Union Seal, 0 Ring Bushing Nipple, Plain Hexagon Bushing, Lever Nut, Lock Gear, Accessory Drive Seal, 0 Ring Seal, 0 Ring Spacer Washer, Plain Crossover, Fuel Connection Screw, Crosshead Adjusting Clip Seal, Rectangular Ring Seal, 0 Ring Gasket, Oil Suc Connection Spring, Compression Ball, Check Screw, Adjusting Screw, Rocker Lever Shaft Bracket, Lifting Guide, Valve Spring Washer, Plain Seal, Rectangular Ring Gasket, Orifice Plug Clip Ring, Retaining Screw, Hexagon Head Cap Gasket, Support Valve, Check Belt, V Plug, Retainer Valve, Shutoff Coupling, Elbow Hose Adapter, Plain Pipe Clip Clip Washer, Lock Screw, Hexagon Head Cap Key, Plain Woodruff Retainer, Injector Cup Shim Seal, Thermostat Clamp, V Band Bushing, Piston Pin Screw Sleeve, Wear Gasket, Exhaust Collector Seal, 0 Ring

Page No.

69 43 48 48 48 48 36 48 48 85 85

16, 88 20 31 48 16 69 47 39 49 47 13 33 43 51 33 47 51 16 66 81 48 88 89 71 71 13 13 31 69 43 39 71 71 64 2

89 47 33 51 81 81 81 54 47 48 19 51 71 31 86 87 64 48 2

73, 77, 88 48

Part No.

191916 191970 193136 193736 194037 195950

195952 196844 200307 200310 200354 200809 200861 201048 201049 201737 202903 203071 203131 203310 203426 203760 203850 204048 204163 204165 204263 204832 204864 207376 208084 208128

208326 208346 209957 210179 210235 210884 210888 211657 211915 211999 212013 212161 212485 212488 212954 213082 213559 214306 214345 214617 214950 214951 214952 214953 214954 215044 215090 215233 215397 215705 216165 216484 216486

Description

Link, Injector Plunger Pin, Piston Washer, Plain 0 Ring Socket Gasket, Thermostat Hous- ing Seal, 0 Ring Spacer, Bearing Seal, Oil Cover, Fan Hub Insert, Valve Exhaust Gasket, Acc Drive Support Washer, Plain Gasket, Connection Gasket, Connection Thermostat Pin, Roll Elbow, Male Adapter Nut, Heavy Hexagon Washer, Plain Pin, Roll Washer, Plain Union, Male Plate, Cover Head, Corrosion Resistor Screw, Head Locking Clip Gear, Lube Oil Pump Ring, Retaining Gasket, Oil Drain Rivet, Blind Gasket, Thermostat Hous- ing Clamp, T Bolt Screw, Hexagon Head Cap Hose, Flexible Key Support, Fan Plug, Threaded Cover, Fan Hub Connection, Air Crossover Damper, Vibration Spring, Valve Head, Fuel Filter Seal, 0 Ring Hub, Fan Pulley, Fan Screw, Stop Washer, Plain Socket, Cam Follower Support, Front Engine Draincock Clamp, Tube Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Gasket, Water Trf Conn Seal, 0 Ring Bearing, Thrust Pulley, Idler Seal, 0 Ring Cover, Rear Dipstick Gasket, Housing

Page No.

71 64

712

13

88 53, 88

19 33, 89

33 69 43 49 73 73 86

5 47 66 29 71 29 37 51 81

26, 49 53 51 33 39 13

86, 88 77

5 77 11 33

5 33 77 25 69 35

59, 88 33 33 71 19 15 31 57 85 64 64 64 64 64

53, 88 9

65 19

31, 89 39 60 53

Page B-2

INDEX

Part No. Description Page No. Part No. Description Page No.

216487 Gasket, Crossover 77, 88 3011715 Screw, Captive Washer Cap 31 216983 Ring, Compression 64 3011716 Screw, Captive Washer Cap 53 217007 Spacer, Bearing 33 3011931 Gasket, Connection 89 217034 Brace, Fan 33 3011951 Bushing, Camshaft 5 217037 Seal, 0 Ring 88 3011952 Plug, Expansion 7 217638 Belt, V-Ribbed 19 3012467 Washer, Plain 33 218025 Ring, Compression 64 3012468 Screw, Captive Head 19 218153 Bushing, Lever 13 3012469 Screw, Captive Head 19 218505 Support, Alternator 29 3012470 Screw, Captive Washer Cap 82 218732 Ring, Oil 64 3012471 Screw, Captive Washer Cap 29, 53 218813 Bracket, Shipping 63 3012472 Screw, Captive Washer Cap 29 255180 Breather, Crankcase 23 3012481 Screw, Captive Washer Cap 53 3000171 Shaft, Accessory Drive 43 3012526 Nut, Hexagon Flange 2 3000175 Hub, Jaw Coupling 43 3012531 Shaft, Idler 51 3000266 Shaft, Shutoff Valve 48 3012532 Shaft, Lube Oil Pump Dr 51 3000464 Adapter 71 3012538 Cup, Injector 71 3000888 Impeller, Water Pump 19 3012726 Plug, Retainer 51 3001280 Ring, Retaining 33 3012972 Gasket, Intake Manifold 88 3001281 Bearing, Roller 33 3013001 Manifold, Water 85 3001646 Screw, Self Tapping Metal 39 3013296 Connection, Water Outlet 53 3001726 Bracket, Lifting 31 3013330 Pin, Cam Follower Roller 15 3002385 Gasket, Water Pump 19 3013331 Pin, Cam Follower Roller 15 3002901 Gear, Camshaft 65 3013591 Nozzle, Piston Cooling 8 3003157 Plug, 0 Ring 85 3013623 Screw, Hexagon Head Cap 7 3003749 Bracket, Filter 35 3013786 Plug, Pipe 5, 19, 57, 85, 3004316 Seal, Oil 89 86 3005131 Assembly, Acc. Drive 43 3013904 Screw, Captive Washer Cap 20 3005508 Screw, Hex Flange Head 53 3013930 Assembly, Connecting Rod 64 3005563 Screw, Slotted Set 39 3014103 Washer, Plain 43 3005592 Gasket, Fan Spacer 89 3014397 Tee, Female Union 47 3006183 Cover, Rocker Lever 23 3014404 Assembly, Piston Nozzle 8 3006358 Cover, Rocker Lever 23 3014614 Gear 11 3006485 Cover, Flywheel Housing 39 3014754 Washer, Plain 51 3006736 Seal, Oil 89 3014755 Disc, Valve 51 3006737 Seal, Oil 89 3014756 Spring, Bypass Valve 51 3006738 Seal, Oil 39 3014778 Gasket, Pump Cover 51, 89 3007025 Clamp, Tube 47 3014964 Cover, Lube Oil Pump 51 3007442 Seal, 0 Ring 8, 89 3015114 Manifold, Water 85 3007634 Plug, Expansion 15, 69 3015282 Screw, Captive Washer Cap 33 3007635 Plug, Expansion 69 3015283 Screw, Captive Washer Cap 53 3007759 Seal, 0 Ring 69 3015469 Retainer, Injector Spring 71 3008017 Gasket, Oil Cooler Support 59, 89 3016190 Clamp, Hose 81 3008047 Cap, Main Bearing 5 3016887 Housing, Cam Follower 15 3008048 Cap, Main Bearing 5 3017748 Housing, Thermostat 86 3008049 Cap, Main Bearing 5 3017750 Gasket, Rocker Lever Hsg 13, 88 3008466 Plug, Pipe 5, 57, 59 3017759 Insert, Valve Intake 69 3008468 Plug, Pipe 5, 63, 85 3018695 Seal, Rectangular Ring 57, 59, 89 3008469 Plug, Pipe 85 3018697 Brace, Oil Cooler 57 3008470 Plug, Pipe 39, 55, 63 3018924 Wire, Ground 74, 75 3008530 Support, Camshaft Thrust 31 3019158 Gasket, Radiator 88 3008591 Gasket, Intake Manifold 53, 88 3019174 Bearing, Main 11 3008596 Clamp, Spring Hose 23 3019180 Bearing, Main 11 3008706 Screen, Filter 71 3019186 Bearing, Main 11 3008947 Seal, Keyway 2 3019192 Bearing, Main 11 3009213 Lockplate 11 3019198 Bearing, Main 11 3010146 Spring, Pressure 51 3019204 Bearing, Main 11 3010589 Capscrew, Captive Washer 13 3019301 Spacer, Mounting 47 3010590 Screw, Captive Washer Cap 43 3019574 Screw, Captive Washer Cap 33 3010594 Screw, Captive Washer Cap 39 3020183 Seal, Oil 31 3010595 Screw, Captive Washer Cap 41, 51, 82, 86 3020185 Seal, Oil 31 3010596 Screw, Captive Washer Cap 33, 35, 59, 77, 3020943 Gasket, Exhaust Manifold 77, 88

81, 85 3021036 Motor, Starting 74, 75 3010597 Screw, Captive Washer Cap 59, 86 3021596 Key, Offset Woodruff 65 3011342 Screw, Captive Washer Cap 21, 53 3021704 Gasket, Gear Cover 31 3011712 Screw, Captive Washer Cap 31 3021705 Gasket, Gear Cover 89 3011713 Screw, Captive Washer Cap 31 3021735 Gasket, Flywheel Housing 39 3011714 Screw, Captive Washer Cap 31 3021977 Spring Pack Cover 44

Page B -3

INDEX

Part No. Description Page No. Part No. Description Page No.

3022369 Plunger, Injector 71 3036052 Adapter, Crankshaft 25 3022589 Screw, Captive Washer 51, 59, 85 3036666 Seal, 0 Ring 5 '3022590 Screw, Captive Washer 51 3036811 Manifold, Air Intake 53

023255 Flywheel 49 3036844 Tube, Water Transfer 53 3023473 Pulley, Accessory Drive 2 3036933 Roller, Cam Follower 15 3023512 Valve, Bypass 57 3036934 Roller, Cam Follower 15 3024666 Tube, Water Transfer 59 3037045 Dowel, Ring 11 3024709 Seal, Rectangular Ring 85, 88 3037052 Tube, Lub Oil Bypass 59 3024960 Gasket, Connection 19, 82, 89 3037219 Insert, Filter Head 57 3025458 Plug, Pipe 19, 48, 85 3037242 Head, Lub Oil Filter 57 3025631 Tube, Bleed 47 3037421 Gasket, flange 89 3025632 Tube, Bleed 47 3037535* Elbow, Male Union 5 3025861 Pulley, Water Pump 19 3037535 Elbow, Male Union 77 3026051 Manifold, Exhaust 77 3037536* Plug, Threaded 5 3026556 Bearing, Thrust 43 3037536 Plug, Threaded 51 3026557 Bearing, Thrust 43 3037537 Seal, 0 Ring 2, 5, 51, 57, 73 3027460 Support, Oil Cooler 57 3038021 Tube, Fuel Bypass 47 3028075 Bushing, Camshaft 5 3038071 Tube, Manifold Pressure 54

028269 Bushing, Camshaft 5 3038076 Screw, Captive Washer Cap 23 3028281 Connection, Water Inlet 82 3038903 Plug, Expansion 13 3028288 Connection, Water Outlet 21, 53 3038904 Shaft, Rocker Lever 13 3028312 Tube, Water Transfer 53 3038998 Seal, Oil 89 3028325 Valve, Check 47 3039267 Clip 63 "028967 Screw, Captive Washer Cap 53 3039296 Spring, Compression 57 J,028997 Core, Aftercooler 53 3039596 Pulley, Accessory Drive 2 3029085 Link, Adjusting 29 3040289 Belt, V 24 3029847 Seal, 0 Ring 89 3040303 Belt, V 29 3030038 Assembly, Crosshead 66 3040813 Plug, Threaded 2 3030267 Fuel Pump Front Cover 44 3040814* Plug, Threaded 5 3030286 Screw, Captive Washer Cap 53 3040818* Plug, Threaded 5 3030803 Spring, Compression 57 3040830 Valve, Exhaust 69 3030804 Piston, Bypass Valve 57 3040837 Screw, Captive Washer Cap 47, 57 3030805 Piston, Pressure Sensing 57 3040838 Screw, Captive Washer Cap 57 030806 Plunger, Bypass Valve 57 3041968 Hose, Plain 53

3030808 Seal, 0 Ring 57, 59, 89 3042329 Washer, Plain 41 3030843 Connection, Water Inlet 53 3042619* Nipple, Coupling 5 3030889 Pulley, Crankshaft 25 3042619 Nipple, Coupling 57 3030969 Seal, Rectangular Ring 89 3042745 Guide, Valve Spring 69 3030970 Disc, Valve 48 3042852 Bracket, Corrosion Resist. 81 3031005 Screw, Pan Head Cap 57 3043647 Screw, Hex Flange Head 3031007 Gasket, Starter 39 Cap 77 3031186 Manifold, Exhaust 77 3043649 Screw, Hex Flange Head 81 3031187 Manifold, Exhaust 77 3044413 Screw, Captive Washer Cap 57 031298 AFC Assembly 44 3044787 Housing, Rocker Lever 13

J031618 Clip 54 3044788 Housing, Rocker Lever 13 3031858 Gasket, Oil Cooler Support 59 3044851 Tube, Pressure Sensing 51 3032348 Gasket, Water Trf Conn 53, 88 3044854 Elbow, Plain Adapter 51 3032674 Screw, Captive Washer Cap 63 3044901 Screw, Captive Washer Cap 59 3032872 Union, Male 47 3045047 Plug, Orifice 71

032874 Seal, 0 Ring 9 3045163 Body, Water Pump 19 ,033005 Tube, Fuel Supply 47 3045192 Gear, Lube Oil Pumping 51

3033007 Tube, Fuel Supply 47 3045483 Core, Cooler 57 3033098 Brace, Tube 47 3045979 Seal, 0 Ring 57, 59, 89 3033677 Seal, Water Pump 19 3046170 Cover, Aftercooler 53 3033822 Screw, Captive Washer Cap 8 3046200 Spider, Jaw Coupling 43 3034217 Fuel Pump Gear Assembly 44 3046201 Seal, 0 Ring 5 3034412 Seal, 0 Ring 7 3046202* Plug, Threaded 5 3034438 Pin, Groove 43 3046202 Plug, Threaded 39 3034526 Screw, Captive Washer 51 3046246 Washer, Plain 5 3034579 Seal, Grommet 59 3046420 Rod, Push 15 3034986 Seal, Rectangular Ring 89 3046430 Rod, Push Injector 15 3035025 Brace, Tube 53 3046506 Housing, Flywheel 39 3035028 Unit, Sending 57 3046948 Tube, Lube Oil Suction 63

135228 Seal, 0 Ring 5, 7 3046951 Pan, Oil- 63 J35346 Assembly, Shutoff Valve 48 3047402 Gasket, Cylinder Head 69, 88

3035607 Brace, Tube 23 3047464 Gasket, Cooler Cover 57, 59, 89 3035624 Screw, Captive Washer Cap 57 3047465 Gasket, Cooler Housing 57, 59, 89

Page B-4

INDEX

Part No. 3047962 3047963 3047976 3048296 3048341 3048351 3048352 3049024 3049332 3049333 3049408 3050369 3050394 3050395 3050396 3050685 3051485 3052129 3052210 3052513 3053092 3053215 3053392 3054445 3054522 3054841 3054889 3054947 3054948 3054949 3055069 3055098 3055171 3056155 3056158 3056429 3056568 3056569 3058653 3058664 3058675 3059448 3060613 3060695 3060697 3062303 3062308 3063026 3063246 3064919 3065116 3065118* 3065125 3066325 3066796

3067459 3067461 3067503* 3067568 3067613 3067616 3067941 3067996 3068100 3068463 3068466

Description Barrel, Injector Assembly, Barrel & Plunger Assembly, Injector Lever, Throttle Gasket, Fuel Pump Screw, Hexagon Head Cap Screw, Captive Washer Cap Camshaft Clamp, Injector Screw, Twelve Point Cap Gasket, Oil Pan Guide, Valve Stem Intake Shaft, Water Pump Spacer, Mounting Shaft, Idler Nut, Regular Hexagon Spacer, Bearing Head, Lub Oil Filter Housing, Oil Cooler Gasket, Cooler Cover Screw, Hexagon Head Cap Tube, Breather Assembly, Oil Cooler Gasket, Cooler Cover Core Screw, Hexagon Flange Hd Gasket, Rocker Lever Cov Screw, Hexagon Head Cap Ring, Liner Seal Ring, Liner Seal Ring, Liner Seal Plug, Threaded Assembly, Cylinder Head Screw, Connecting Rod Stud Nut, Hexagon Flange Ring, Compression Lever, Cam Follower Lever, Cam Follower Seal, 0 Ring Screw, Hexagon Head Cap Seal, Dust Plate, Clamping Hose, Plain Fuel Pump Housing Assembly, Fuel Pump Hose, Plain Hose, Plain Pulley, Alternator Bearing, Ball Assy, Water Pump Idler Spacer, Starting Motor Elbow, Plain Adapter Shaft, Cam Follower Plug, Threaded Assembly, Cam Follower Hsg Gasket, Rocker Lever Cover Screw, Captive Washer Elbow, Male Union Bearing, Thrust Gasket, Lube Oil Pump Gasket, Rear Cover Plug, Ball Elbow, Male Union Plug, Orifice Gasket, Oil Pan Gasket, Hand Hole

Page No. 71 71 71 78 43 39 63 65 71 71 89 69 19 19 19 63 33 57 57 57

15, 23 23 57 59

7, 19 88 31

7 7 7

63 69 64 77 77 64 15 15 13 31 63 33 77 44 44 81 81 29 19 19 39

5 15 5

15 23 51

5 11

51, 89 39, 89

15 77

5 63 41

Part No. 3068473 3068537 3068860 3069014 3069097 3069098 3069101 3069103 3069112* 3069120 3069154* 3070478 3070486 3071075 3071161 3071177* 3071178* 3071181 3071736 3074400 3074401 3074402 3074404 3074631 3076146 3076164 3076522 3201850 3202117 3313279 3313283 3315847 3318318 3503335 3504959 3519155 3519163 3519290 3519351 3519401 3519471 3520981 3521439 3521440 3521441 3521442 3522075 3522416 3522740 3525562 3526653 3527047 3529016 3558515 3608833 3709510 3718373 3722366 3723863 3751948 3756135 3757753 3759618 3801106 3801199 3801235 3801260

Description Gasket, Cam Follower Hsg Gasket, Water Pump Nut, Lock Gasket, Cooler Cover Gasket, Hand Hole Gasket, Cover Plate Gasket, Acc Drive Support Gasket, Fuel Pump Tee, Male Union Screw, Captive Washer Cap Coupling, Elbow Hose Gasket, Filter Head Sleeve, Injector Washer, Plain Screw, Hexagon Head Cap Tee, Male Adapter Elbow, Male Adapter Plug, Threaded Gasket, Filter Head Gasket, Cam Fol Housing Gasket, Cam Fol Housing Gasket, Cam Fol Housing Gasket, Cam Fol Housing Screw, Twelve Point Cap Cover, Gear Connection, Tur Oil Drain Gasket, Water Pump Gasket, Air compressor Gasket, Connection Element, Oil Filter Element, Oil Filter Filter, Fuel Resistor, Corrosion Nut, Regular Hexagon Clamp, V Band Shield, Turbo Heat Screw, Drive Bearing, Turbo Thrust Housing, Turbine Baffle, Oil Nut, Lock Plate, Clamping Slinger, Oil Collar, Thrust Seal, Split Ring Seal, Split Ring Shaft And Wheel Housing, Turbo Bearing Housing, Turbo Bearing Dataplate Screw, Captive Washer Cap Impeller, Turbo Housing, Compressor Gasket, Hydraulic Pump Crankshaft Ring, Retaining Ring, Retaining Bearing, Turbocharger Ring, Retaining Seal, 0 Ring Pin, Roll Sleeve, Oil Control Plate, Oil Seal Kit, Camshaft Bushing Kit, Oil Cooler Maint Set, Lower Engine Gasket Set, Main Bearing

20,

Page No. 15 19 71

59, 89 89

21, 53, 89 89 89

7 47

7 59 69

7, 69 69

7 7 7

57, 59 89 89 89 89 39 31 77 89 89 77 57 57 35 81 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 51 11 73 73 73 73 73 73 73 73

5, 90 59, 90 89, 90 11, 90

Page B -5

INDEX

Part No. Description Page No. Part No. Description

3801261 Set, Main Bearing 11, 90 3801262 Set, Main Bearing 11, 90 1801263 Set, Main Bearing 11, 90 ,801264 Set, Main Bearing 11, 90

3801330 Set, Upper Engine Gasket 88, 90 3801534 Kit, Engine Piston 64, 90 3801708 Kit, Water Pump 19, 90 3801710 Kit, Water Pump Repair 19, 90 3801712 Kit, Water Pump Repair 19, 90 3801743 Block, Cylinder 5 3801755 Set, Piston Ring 64, 90 3801826 Kit, Cylinder Liner 9, 90 3803108 Kit, Turbocharger 73, 90 3803163 Shaft, Fan Hub 33 . 3803169 Hub, Fan 33 3818101 Tee, Street Pipe 59 3818599 Screw, Captive Washer Cap 63 3820951 Gear, Lube Oil Pumping 51

821570 Body, Lube Oil Pump 51 d821572 Pump, Lubricating Oil 51 3884126 Plunger, Prs Regulator 51

Page No.

Page B-6

'

(I