L INFOR

bean prepared for your convo,lionC9 when ordering

this catalog are published sGP~retely.

~)houJd be followo{':! carc/uUy when ordering parts

1998 Sl Ughtning mo·,orr:YCiios.

"MODELS" column in_1he pari is used through th&current model year.

ring the model year the ea~y version part wilt be marl<edin the MODELS columtr.TWwed by the 8nge occurred. This indicates the part was usedjBrfy tn the model year.The·lale!:;t·V&r$ibt'i~ of the part ELS column wfth 'L.: followed by the model year in which the change occurred. This Indicates the part year

the illustrations quantity needed

loll owing the

- Specify tho part number for each "MODELS" colomn part fits. Whenever ir: d(1)Ot. refer to the Vehicle k:ont:iication Number (V.I,N.) on the frame and

on which the

....• ' ...• ; -VEHICLE IDENTIFICATION NUMBER The full 1 Hlllllr~l!t Yehicle Identificallon Number (V.LN.) is stamped on the steering head and on an InfGrmatIon plate at the same locatiOn~' A ~ ,fdenlitlcalion Numb$( is stamped on the left side crankcase near the fronl of the engine.

,--Manulacturer: BulIII~ Company

1 fT 4 MZ 11 J

be 0 Ihru 9 or X

Sample V,I appears on the steering Sample Abbreviated VJ,N. as it appears on

THIS IS NOT AN

'~"" ,DO;';9"atlon ~;;

11 World CalHomia

~ !"'lorsepower Codt;l

[

Model Year-1998

~$equen1181 Number

W 32 00001

.lMZSS11J1W3200001 Side crankcase-55 i 1 W2:00001

MANUAL AND SHOULD USED AS SUCH.

PATENT NOTIC" Buell prodd .. ~actured under one or more of the following patents: U.S. Patents - 2986162. 2987934. 2998809, 3116089. 31"l,';\I1'44ll60, 3226994, 3229792. 3434887. 3559773, 3673359.3709317,4989696,4964484.4951774.4776423. 5209319. DeiI_.tI26.

To the best~ of Buell Motorcycle Co., the material contained herein is accurate as of the date this publication was approved for pMIIl'!!). Buell Motorcycle Co reserves the right to change specificalions. equipment. or designs at any lime without notice and wilhoul incurring obligation.

rOCOPYRIGHT 1997 BY DIS I f1IBUTION CORPOR~TiON. ALL RIGHTS RESERVED Printed in U.S.A

PAGE ............... "' ... m ........ ll

.................. _ ••• ~ ................• w.\!...*.,' .. n .... 21.23 . ........... 25

...... ..43 ...... 45

.......................... .. .... 71 ...... " ... , •• , .............. 71

............... _ ................ 59 ................ "".~j.;., ..... ~ ...... 59

·····.,~*~;rriiUM ..... "37 . ..................... .. .... 39

.. ...................... .. .... 41 ...................... .. .... 39

.......... 41 ,43,45 ..... 43 .... .45

...... 81

...... 13 ..... 13 17.19 ..... 37

... 79 ....... 35 ....... 57

........... 27 ................ 7

........ 5 ....... 9 ....... 3

...... 63

...... 79 ........................... ..................... 79

...................... 79 ...... 75 ........ 3 53,55 21,23

....... ...... 69 ...... 61 ...... 59

. ..... 21,23 .67

...................... . ....... 49 ......................................... 53,55

............................................. 65 ....................................................... 79

..... .i~ ..... ,;_ ....... 3,5

.•..•••••••••••• .iiftW .. ,~""'~.~,82,83

..................................... .. ...... 73 . ........................ . ........ 59

.................... 73

f'~ DESCRIPTION

s:ijy= .. ~~~, .... '1lJI1lffon switch ... .. Indicator lamps ... ,,"

m.nifold .. .. ignition ... ,... , ... , .................... .

-"" K8y8:t steerlng head .............. . UNer, rear brake ooritroI ........... . ~, transmission gear shllt .. Lock,' ignition .................. u ....... ·•

steering head Mas,.r cylinder, front .. Master cylinder, rear ........ ,. .................. .

Rocker arms & covers """ " ................... .. Ignition ...................................... .

••••••• "".;..,...-, •• H • .,. ••

\'){H'1edometer .•••.. :

Sprockets ............. . Starter motor .... ,"'. u ••• " ..................... "

Stoering head .. ,,'" , .. "." ............. """ "DFt-iSW!.'!l arm ............ =x:; . .: ..... ..

SWIIcbes ..... .. ···.m __ ........... ·

-....... ..47

.............. 39 .......... 41

.............. 5 ................ 27

......... 61

SWItilIIes, h.nldlellMlr ............ , ................... ",;.;;.,"", .• "',. ........ 57 SWItilIIes. ignH;on,,,._.,,m.,_ ................. ,l!l'w.,,,t.i.,, ....... ..

......... 79 Swrtches, starter . ..................... .. ......... 57 "j"achometer ........ . .............................................. n

............ 75

..... 57 elm ......... 31

signals ........ .. .......... 75 Vacuum switch ............................................................ 27

& guides.. .................................... .. ............... 3 V<:iI\ajje regulator ......... _._... .. ......... " .. __ ............. 25

'. Wheel. front .............. _ •• -. ...................... _ .................. .43

t:=;::~::::::::::::::=::::::::::::::::::.:::::;;::::::::::~ Wring & electrical ccnMctors ................ .. ......... 79

harness, main" .",................... , ... , ....... 79 harness, rear lamps, ................... ,,' ......... 75

,HEAD &VA~

10

kk \

II!]

.-21 .. 19

I

I

i!!ustrated)

16444-94Y CYLINDER W!pIStOf1 wirings - 1200 12) ---""22""'6'"7·5--;;9c;8Yv-~ CYLINDER w/pislon wirings - 1200 cc (2)- -----r 16554-92A CYLINDER,I200cc(2) ~ _~~ 16478-85A SCREW, Inlernallhread (4) r-: 16480-92 SCREW, Inlernal thread (4)

16573-83 INSERT, (4) 16703·96YA HEAD, front cylinder - w/Vatve guides seats 16704-98YA HEAD, rea. cylilldcl w/valve guido. & SCf1t,=s'----~ 1679H1BY HEAD, front cylirder w/valves & apcings (black) 16798-98Y HEAD, front cyllnder'~'w/valve guides & _s (black) 16827-98Y HEAD, rear cylinder .w/valves & valve spnngs (black) ~" 16828-98Y HEAD, rear cylinder "W/valve guides & seats (black) 16715-83 STUD, exhalls! port (4) 16no-I!4D GASKET, cylinder IIca~ 1 Bn4-86D GASKET, cylinder IIn"e (2) nS'S1!SIW 16832-86C STUD, cylinder base (8) 17026-91A GASKET KIT, engine overhaul 17032-91 GASKET KIT, lop overhaul 17036-91 GASKET K1T,lIlcker'covers

lff'1 18001-838 SEAL, valve (4) , 18011-86 SEAT, exhaust valve 12) 18022-96Y SEAT, exhaust valvo 12"') ____ _ r- It, 13 18020-83 SEAT, Intake valve (2)

, 1 f 4""" "8800223°-_8877 SEAT, Intake vaNe (2) Qi".&1 '" , I.!--.. VALVE, Intake (2)' .• ~f1" W-8f'!1 I jli' 1"865""'I'-9"'8vY--"VA"~'-V"'E;-', li:=nt;::a;::ke:C(2)",,"","""''''"·---~----------:-----ieaq-~imlW''-----4

tl! 18024.87 VALVE, exhaust (2) I ~,II

18652-06Y 18653-96Y 18654-96Y 18201-83 18202·83 18219-98 18222-83 18229-83

VALVE, exhaust 9B"'..S1W VALVE GUIDO, intake & exhaust (4) 98'-Sl/S"'IW"'---VALVE GUIDE, & exhaust O,S, (4) 98'~S1/S1W

VALVE GUIDE, intake & exhaust· 0.002,0$, (4) 9B',SlIS1W VALVE GUIDE, Intake & exhaust ,.D.0030.$, (4) " ~~!!:,;; OO":S1;j$IW SPRING, valve - outer (4) ,...f1y~:L:L ll8"-S1/S1W SPRING, valve -Inner (4) .~~I$8*-Sfj8,W COLLAR, valve spring - upper (4) 98"·sl)SlW COLLAR, spring -lower (4) 90'-Sl/S1W RETAINER oollar (8) (}RING, cylinder stud Insert (4) I~.;

Pyf1f;_--'2"44=05",.;i:rlll·'F7~';"'f;~_~E~~:~I~~A:'~~~. 1200cc (not 111~ratedl (HOI) ........... 24407-98V ENGINE ASM., """'IlIate - 1200cc (not Illustrated) (HOI)

•

• • (II

----~-,,~------~-:

-J0006

INDEX PART

•

r ~O. :A r ",34. ___ ",32;:::2",8

10 11 12 13 14 15 16

27 28 29

4718A 3500> '+, 3501~ r~~~ r

3997 "~~'" :. 6016,·

ROCKER

cover - upper (4)

head - right (2) GASJ<ISf,;~ head - left (2) '- ~ ,?? GASKEi~md<ercoversw/# 13,14,16, 17, HI.~'r~~4-·

1oc,Xar cover - lower (2) cover - upper (2) cover - Inner (2) Iront Intake & rear exhaust (2) front exhaust & rear Intake (2)

17904-89i'~ . ~ PUSl"tR06;:ildiIiust (2) '.,:,

& PUSH RODS

MODELS

98*-Sl/SlW 98*-Sl/SlW 98*-Sl/SlW 98*-Sl/SlW 98*-SlIS1W 9B*-SlIS1W 9S*-Sl/S1W eS*-Sl/SlW 9B*-Sl/SlW 98*·Sl/SlW 98*-Sl/SlW 98*-Sl/SlW 98*-Sl/S1W 98*·Sl/S1W 9S*-Sl/SlW 98*-Sl/S1W 9S*-Sl/SlW 98*-Sl/SlW 98*-Sl/S1W 98*-Sl/SlW

30 18526-8!h.> TAPPET,W1IolIer (4)

~! ................ ---",=.,.,..-_"",PI/II. anti--rotiuIon:;,;,;:c---------f-f_-f-f-f-f----;;;~~~;_--33 34

5

PART NO. DESCRIPTION

PISTONS, CONNECTING RODS AND FLYWHEELS

98"'-$1/81W 98"'-$1/81W

7

10010 ACCESS

INDEX PART NO. NO.

9 10 11 12 13 14 15

897 943 3480A 3610 47171) 6702~_

(4) (7)

FLANGE BOLT (5) SCREW, SEMS (4) WASHER (2) BEARING BUSHING

M., transmission - w/# 7. 8, (polished)

-PRIMARY COVER

MODELS

98*·Sl/SlW OO*·Sl/SlW 98*·Sl/SlW 98"-Sl/SlW !lS*·Sl/SlW

~ .9S*·S 1/5 l'W 98*·Sl/S1W 98"·Sl/S1W

_,~~ __ .9S*·Sl/SlW 9S*·Sl/SlW 9S*·Sl/SlW 9S*·Sl/SlW 9S*·Sl/SlW

··,jlS*·Sl/SlW ·~,~*·Sl/SlW

9S*·Sl/SlW gs-·Sl/SlW 9S*·Sl/S1W 98"·Sl/S1W 98"·Sl/SlW

98"·Sl/SlW

11

12

2547S-97YA moNA!. ONL!f," ,

coVEH;;l~~~matched (ouVer) v" ~"f ~ /,7 '" 1

1~::~

8INl1JS1W

14

PART NO. DESCRIPTION

j0043 CARBURETOR

I INDEX PART .r NO. MODELS

3275 SCREW (4) 98*·SI/S1W 10014 98*·SI/SIW 26995-86A SEAL. manifold (2) 98"·SI/SIW

4 270~ SEAL RING, carburetor _,98*·SI/S1W 5 2700MlllA INTI\KI: MANIFOLD KIT w/#3 & 4 . 96*·SIIS1W 6 270~ MOUNuNG I'\.ANGE, front ;oi, 96*,S1/S1W 7 2701Q08ilA MOlijTlNdflANGE, rear ;"""'''''/

"" ~",,~W,\ ·98*·SI/S1W 8 270~ CAP 'i§" -::L98"·SI/S1W 9 272S1.e6 TOp, carburetor:. , . 98··SI/S1W 10 2710o:lill NEEDLE Jitt-:'- 96*·SI/SIW 11 27101:.ea NEEJ:lI,ESHoLDER 'i,,//m"" ,96··SI/SIW " ill/11' 12 27122-a9 " ROO;': •.. :.' t1:""':" 96··SI/S1W 13 27123-89 .-: SP~Nii-:"l:'·· . ,*,,z"\ 98' SI/S1W 14 2712_ E-CUP-:;=::L-:. 9S*·SI/SIW 15 27125·!l9 WASH!:<'! '0' 98"·SI/SIW 16 2712689 98*·SI/S1W 17 27127·39 98"·SI/S1W 18 2712889

(3) 98"·SI/S1W 98"·SI/SIW 98"·SI/SIW 98··SI/S1W 98"·SI/SIW 98"·SI/SIW

ASM. 98*·SI/SIW 27 27160-89 98"·SI/SIW 28 27162-89 96*·SI/SIW 29 27171-89 :.(98"·SI/SIW 30 27262-96 98"·SI/SIW 31 27263-96 98*·SI/SIW 32 27273-96Y 98"·SI/SIW 33 27275-96Y 98"-SI

271()5.88 98"·SIW 34 27311-76 98"·S I/S 1 W 35 27315-88A 98"·SI/S1W 36 2731633 98"-SI/S1W 37 27317·B9 98"-S1/S1W 33 27347·96Y 98*-81/S1W

2734996Y 98*-SI/SIW 39 27354·96Y 98"·SI/S1W 40 27360 41 27361·76 42 27362·16 98"·SI/SIW 43 27368·79 98"·SI/SIW 44 27361H6 HOSE, overt!ow w/cllp 98"-SI/SIW 45 27371·76 98"-81/S1W 46 27485-96Y CAAElURETOR 98*·SI

274Zl1"i11'( 0ARIIQRElPR . 47! 98*·SIW

17

AIR CLEANER - DOMESTIC ONLY

17"

20

JOO42b AIR CLEANER;";OOMESTIC ONLY Ccc ;,"1

'.::,gEX DESCRIPTION MODELS

-1-------21-16-,5~Y-------S~C~R-E-W--(3-)--------------------------------------~9~~~-~S1~~~1~W~-----

2 BOLT, housln9 cover (2) 9S*-S1/S1W 3 29S(;Y SCREW, airbox support (2) 9~-S1/S1W

i ~4--~~'-,~~~.~~,WyV-------~S~C~R~EW~,7al~rb~~~co~V~e~r7(4~)~------------------------------~9"8~*'-S~17,/S~1"W~----4 5 "'"'' WASHER, fl~er housing cover (2) 9S*-S liS 1 W

I

6 6035Y WASHER, nylon (4) 9S*-Sl/S1W 7 ~73Y JAM,HUT .. c~c 9S*-S1/S1W 8 "7679Y NUT"lIlmax~rt (2) 9~-S1/S1W 9 AIR 9S*-S1/S1W 10 9~-S1~1W 11 98*-S1/S1W

19 29239-98Y 20 29265-88 21 29268-94Y 22 29329-94Y 2.1 29481-9SY 2+ S390-96Y 2& l!II3f7'-97Y 2& $.38e-97Y 21 .15-92

SPACER, CiOdner

BOLT, breather

BREATHERH£

9~-S1~1W

98*-S1/S1W 9~-Sl/SlW

9S*-S1/S1W 9S*-Sl/S1W 9S*-Sl!SlW

,c9S*-Sl/SlW 9S*-S1!SlW 9S*-Sl/SlW 9S*-Sl/S1W 98*-Sl!SlW 9S*-SlIS1W ,9~-Sl/S1W

9S*-S1/S1W ,cc9~-S1~lW

€

22

10072

INDEX PART NO. NO.

3754Y 3796Y 7573Y

6 27546'1l6Y 27547.§6Y 2754$-96Y

9 2765M7Y 10 11 12 13 29 14 15

AIR uL.""'.NI:.M

-INTERNATIONAL ONLY

MODELS

9S"SI/S1W 9S*·SI!SIW 9S*·SI/SIW 98*·SI/S1W 9S*·SI/SIW 9S*·SI/SIW

"9S*·SI/SIW 9S*,SI/SIW

S9S*.sI/S1W 9S*·SI/SIW

98*,SI/S1W 9S*,SI/S1W 9S*·SI/S1W 9S*·SI!SIW 98*-SI/SIW 98*-SI/S1W 98*-SI/SIW 98*-SI/SIW

9S*-SI!SIW

9S*,SI/S1W

23

24

ALTERNATOR AND REGULATOR

1

\ ~

JOO21

INDEX NO.

1 2 3

PART NO.

2720 2856Y 2S63Y

TCDM.!\Tr", AND REGULATOR

MODELS

9S*-51/S1W 9S*·Sl/SlW 9S*·Sl/S1W 9S*·Sl/S1W 9S*·Sl/SlW 9S*·Sl/SlW 9S*·Sl/SlW 9S*·Sl/SlW 98*-51/S1W

25

7 ~~ ,.11 INDEX PART

NO. NO. DESCRIPTION MODELS

• 1 1601 SCHEW (2) 9S*-Sl/SlW i'- 32 26118 SCREW 9B'-Sl/SlW

I 2856Y SCREW (2) ________ ... __ 98" Sl!SlW -4- 2880Y --S-CR'eN (2) 9S'-Sl!SlW

1 5 6005Y WASHER (2) 9B*·Sl/S1W I. 6 . €013Y WASHER (2) 98*-Sl!slW

ELECTRONIC IGNITION SYSTEM

7638 NUT 9SA-Sl/S1W I '78 7046Y lOCKWASHER (2) 98"·Sl!SlW

1 ~O ~~;4 =~~VET (2) --i-" ' I :::~~;;;~ .. ~~...----I 11 28555-94 VACUOMSWl'l"CW 9!l"-Sl!SlW

12 31614-83A IGNITION COIL 9SA S1/S1W

f"%11-~ ;~~a!::Y --~~~~~p~~~~~:~~~.wIComec1or :::~~;~~~ .. I 15 31995-B3 CABLE. spark plug - rear 9!l"-Sl/SlW 16 32317·86A Sf'ARK PLUG, No. 6R12 (2) 96*Sl!SlW

I · 17 32400-94 SENSORASS~M81Ywfterminalplns =', 98*·Sl/SlW ... I 18 32402-83 TRIGGER ROTOR it; 98*-$1/S;;lWi.-__ _

I 19 32553·94Y INNER COVER 9SA-S1!SlW 20 3260&92 SIUD, llmer plato (2) 9SA-Sl/S1W

1 ·-21 32647-97Y COVER,tlm 98*-Sl/SlW .' 22 69560-94Y CABLE STR 98*-SlC.!S'"'1"W'---fa, 23 72103·94BK RECEPTAC pin 9S*·81/S1W

24 72112-94BK PLUG two-way 96*-Sl!SlW r: -25--- 72118.94BK--PLUG, eI9ht-way(black) ---- ::-- 98"-SlJS1W

26 72143-94 SECONDARY L.OCI<, three-pin receplacle{black) ~~l/SlW

~ ~ 72152·94 __ SECONDARYLOCK,two-w':Ypl~ ______ ;i§'-~l/SlW

28 72158-94 LOCK plug (eight-way) ----ge;;-S1/S1W

I - 29 72178-94 SEAL.froni (eight-way plug) '98"-S1/S1W '30 72190-94 TERMINAL. pli\i(3) 98*-$1/SlW

31 72191·94 n TERMINAl,so<-II81(9) 99'S1/S1W 32 72195-94 SEA_ PIN 9S'-Sl!SlW

~~ I I ·

• I -

ftfi I:

32688-90Y SS"'-51W

27

JOO'7

3403 6217'~

6812# 8 8871': 9 8879': 10 8883': 11 9077J,:::

12 11116:: 13 31322-9'1 14 31323-91::: 15 31324--91

24 31518-90 25 31525-90 26 31530-90 27 31539-91 2S 31540-91 29 31555-90 30 31556-91A 31 31599-91 32 31600-90 33 31603-91

31661-90 31663!h1

nOI T, Ihrouqh

BOU". through Fl.ANGaNtJT,,~,

WASHER' (\"1"

WASHER:(2j' ;;;:: BAUl BEARING, BAll.: BAll. N CWTGH ROI.I.6R (5) 0lRING' GOVER SHAFT': wi R!""'A!Nl"I'\:s~

HOLloll:H,ASM.pStarter brush GEAR. 1d18r:, :'1:: RETAINER;;)dIIIf HOUSINGABM;, SOLENOID'ASM,. starter TERMINA[jbl\fl CLUTCH SUB-ASM, FRAME._,end SPR STARTER$Ot.iNOID REPAIR KIT SPRING._ CLUTCH, stll10r

STARTER MOTOR

MODELS

88*-SI!S1W 9S*-SI/SIW 9S*-S1/S1W 88*-SI/SIW 9S*-SI/SIW 9S*-SI/SIW 9S*-SI/SIW

-,'9S*-SI/SIW 9S*-S1/S1W 9S*-S1/S1W 9S*-SI/S1W 9S*-SI/S1W 9S'-SI/SIW 98*-S1/S1W 9S*-S1/S1W 98*-S1/S1W 9S*-SI/SIW 9S .... S1/S1W 9S*-SI/S1W 9S*-SI/SIW 9S*-SI/S1W 9S*-Sl/SlW

98*-S1/S1W -',_ 98*-SI/SIW

- "'-:: 98*-S1/S1W --98*-S I/S lW

98*-S1/S1W 98*-SI/SIW 98*-SI/S1W 98*-SI/SIW 98*-SI/SIW

:,~:9S*-S1/S1W 98*-SI/SIW 98*·SI/SIW 98*-Sl/S1W 98*·Sl/S1W 9S*·SI/SIW 98*·S1/S1W 98*·SI/SIW

29

ANSMISSION GE

jOOl. TRANSMISSION GEARS

INDEX PART NO. NO. MODELS

3594 SCREW (2) 98*·SI/SIW 3675 98*-SI/SIW 6003 98*·SI/SIW 8876Acc 9S*-SI/S1W 8977~ 9S*-SI/S1W

6 899M 98*-SI/SIW 7 1106:-1"-_c 98*-SI/SIW 8 11161t:"-bc 98*cSl/S1W 9 1116$:cclc 98*-SI/S1W 10 1203(F 9S*-SI/S1W II 12067A 98*cSI/S1W 12 33344-94 9S*-SI/S1W 13 35020-89 98*-SI/S1W 14 35022-89A 98*-SI/S1W 15 35034 94 9S*-SI/SIW 16 35051 98*-SI/SIW 17 35063-fiH 9B*-SI/SIW 18 35211 9B*-SI/SIW

35633c94 98*-SI/SIW 9S*-SI/SIW

firSi-"ooufltershaft 9S*-S1/S1W 24 35771-94 GEAR, ser.ond-mainshaft - thlrd-countershaft(2) 98*-$1/S1W 25 3577294 GEARc 11Ilrdcmsinshaft - second-counlersheft(2) 9B*-SI/S1W 26 35773-94 GEAA.~nshaft ifi 9S*-$1/S1W 27 35775.e4 GEAR;~ntershaft It .;;Jt 9S*-SI/S1W 28 37495-91 Nuf,iiIiiiiiIIiIiif w98*-S 1 IS 1 W 29 37870-91 SPRINGWASHEJR A V

-SI/S1W 30 RETENTIONf'l:ATE -SI/SIW 31 40 OC .c27-loolh-be~w/# I, 11.12.18 S*-SI/S1W

40288-96Yc1, SPROCKElii,'ansmlsslon - 27-toolh 8*-SI/S1W ;;',,;uwX""'T

32 Isslon - 29-tooth -SI/S1W

31

j0019 SHIFTER

6 7 8 9

DESCRIPTION

COITER PIN (3)

MODELS

98'-Sl/SlW 98'-S1/S1W 98'-S1!S1W 9S'-S1!S1W 98'-Sl/SlW 98',Sl/S1W

-T-T--~--~9S~'~'S~'~!S~'W-------98',Sl/S1W 98',Sl/S1W 98',S1/S1W 9~-Sl/S1W

98'-Sl/SlW

r.~~. 98'-Sl/SlW 98'-S1/S1W

.~ ____ ~~ ______ ~~~~~~ ____________________________ ~9~~~-~Sl~/S~'T.WT-__ __ '" W-Sl/S1W

24 25 25 27 28 29 30 31 32 33 34 35 36

8:l319·90 33634-91 33652-00 33653-90 33655-90 33656-90

34075·89

37101-84 42245-94Y

1lO511H14Y

FORK, flrst & second FORK, third & fifth FORK,fourth

SHIFTEHPEG OILSEAIZ, 8\.ISHING ·10

1lIRUS'T:m.SHER

98'-S1/S1W

98'-S1/S1W

W-Sl/S1W 9~,Sl!SlW

9~·S1/S1W

98*-SI!SIW 98',Sl/S1W 98',Sl/S1W 98'-Sl/SlW 9~-S1!SlW

98"-Sl/SlW 9S'-SI/S1W 9~·S1!S1W

9S'·Sl!SlW 9B'-S1!SlW 98*-Sl!SlW 98'·Sl!SlW 9~·Sl!SlW

98*·Sl!SlW W·Sl/S1W 9~·Sl!SlW

W-Sl!SlW 9S*-Sl!SlW 9~·Sl/SlW

9~-S1!S1W

98*·Sl!SIW 98'-S1!S1W 98',S1!S1W 98'-S1!SlW

33

C".OM'

34

-jOO2Oa

DESCRIPTION MODELS

-CLUTe,.

==t.

BALL (3) 98'-S1!S1W BEARING 98'-S1/S1W

11046 RETAINING RING 98'-S1!S1W ~----::{,:ii250;';;:;----R~ET.;;';;'AiiiINi.Ii;iNiiG1!FirnING~------------------;:9~8'-Sl/S1W

11

14 15 16 17 18 Ttl 20 21 22 23 24 2 26 27

f1?30A WELL NUT 98'-Sl/SlW 11752 ADJUSTMENT SCREW 98'-S1/S1W 25409-94A RAMp, outer 25453-87A RAMP, Inner 34920-86 COUPLING. clutch cable :l6715~_ic94i-----'S"'PR."~G. clutch adjustment

3G785-91 CLUTG' , 36'!DO~91 CLJ j CH & SPROCKET w/fl1"t 20 3G792"-""91-;---'S""PRING, diaphragm

3tl'79ll-91 ~ileARINGI' 36802-84B 374l115-91 37170-91 31872-90 37904-90 9S*-51!S1W

9S'-S1!SlW 9S*·Sl!S1W 98*-Sl!SlW ga'-Sl/S1W 9S'-S1!S1W 9S'-S1/S1W ·9S·-S1/S1W 98'-S1/S1W

I .j

36

PART NO. DESCRIPTION

SCRe.v, adjuSI<K~~ BOI.1::(5) SC!'I!!W (2)

--sPAcER-- ~"

WAStiER (5)

ilS'·Sl/SlW "9$'491/S1W 98"-S1/S1W

--9(ii:Sl/S1W

9!l"-S1/S1W 9S'-Sl/S1W ilS*.s1/S1W

:9$'491 IS 1 W"~ ~Sl/S1W

~.:s1!S1W W'.s1/S1W

37

FRONT BRAKE CONTROL & CALIPER

/ I

51 //

·1//'~/ ~11/A5 6

r (J '1&

38

~ FRONT

INDEX PART NO. NO.

16

2855YA 2S93Y 3S642·96Y 41763-96Y 41767-96V 4177().9$Y 41771$ 41S22-96V 42388-88Y ;1<;

440S84i/IY '%

4414&:gev 4432().9$Y 4432f,98Y 44322-96V .. 4518.~·911Y

17 45195

MASTERGYUNDER ASM .• wAINer. bracket & SWIIOO BRACl<Et _ cylinder w/bolls I!\OlT. _ cyIlI1der (2)

aASRET.,_ cylinder (4) COlIER, _ cylinder w/gaskel & screws (2) BRAKEPAD SET. fronl CALIPER ASM;.tionl • wlpads REBUIlD KIT. 'Caliper, fronl

.. ~.1lnIke pads R'i"TJN(i IlnIke bieeder . wlseal & cap . ' •.

MOeNrING PIN. brake pads· fronl caliper w/plug PlSTON'SET. 'master cylinder· front ". LEVER. "rake control· front

BOLT. IToot brake lever • w/nut

CONTROL & CALIPER

MODELS

98"·SI/SIW 98··Sl/SlW 98"·SI/SIW 98··SI/S1W 98··SI/S1W

/98*·Sl/S1W i:;J 98··Sl/SlW

'98*·SI/S1W 9S··SI/S1W OO··SI/S1W

.'. 9S'·SI/S1W '/9S'·SI/S1W

j 9S*·Sl/S1W 9S*·SI/S1W OO··SI/S1W 9S··Sl/S1W 9S··SI/SIW

:: :;::~~~~ ----,::;;,;~;;C;;.;;;:.:.=------------------__;~~~ii._---

98*·Sl/SIW 98*·SI/S1W

39

REAR BRAKE CONTROL & CALIPER

12~

j0071a CONTROL & CALIPER

INDEX PART NO. NO. MODELS

4110Y SCREW 9S'·Sl/SlW 9S*·Sl/SlW 9S*·Sl/SlW 9S'·Sl/51W 9S'·SlIS1W 9S'-Sl/SlW

7 9S'·Sl/S1W S 98'·Sl/S1W 9 9S'·Sl/S1W 10 9S*·Sl/SlW 11 9S'·Sl/SlW

9S'·SlJS1W 12 9S*-Sl/S1W 13 9S'-Sl/SlW 14 98'·Sl/S1W 15 42583-98Y 98'·Sl/51W 16 44087-98Y ASM.w/pads 98'·Sl/SlW

44149·9BY KIT', ca.Lper - rear 98'·Sl/S1W 17 44324-98Y nTT!NG:;JIseai & cap. - brake bleeder 98'·Sl/51W

44323-98Y (not Illustratad) 98'·Sl/S1W 18 4432598Y PIN, brake pads· rear caliper w/plug 98'·Sl/SlW 19 44326·98Y ELBOW, mast.r cylinder· rear w/clrcllp & o-rlng 98'·Sl/S1W 20 45073 master cylinder 98'-51/51W 21 98'·Sl/S1W 22 98'·Sl/51W 23 ·98'·Sl/51W 24 .. 9S'-Sl/S1W 25 9S'-Sl/SlW

41

42

j0012d

INDEX PART NO. NO.

3 4

5 6 7

8

2884Y

600BY 6201 V ,!~ ",' 6543V"uy 6563¥'i'i'i 7260'( 41050-87'(

w!Marcheslnl & cast alloy wheels SCREW, used with P/M wheels (5) WASHEH, W!\SHER{&) WASHER(6),u" SPRING WASAER (6) tOOKNIIr (6) ed WHeet:AI!M;~:cast alloy· front w/bearings, inner __ " \IBJve atiIm

0s"' w"":W; {8Uyerlr;yk,g:Y;:~ wwL" ";1" "}'!," ~ _ 1r'14"'1:'1>

-----:43""7,,;1 iAi8WNicii;Q;XT-WArnlT.e!o!e!TL"<AS;i;MT."". ca=s"'t alloY front w/beanngs, Inner __ "\IBJve atiIm Ji:~"5',',!, (Ice'Mlltelieadl,u ed ,~,'!' 5u'i'i,'

437" P

436

WHEeLASM., 'Cest alloy, front w/bearings, inner __ " \IBJve atiIm (m-"~'lllodel) (nuclear blue) ~M",P)M aluminum, front wlbearings. __ &vaIv6ati1m

FRONT WHEEL

MODELS

98"·SI/SIW 9S*·SI/SIW 98*·SI/SIW 9S*,SI/SIW 98*·SI/SIW 98*·SI/S1W 98*,SI/SIW 98*,SI

98*·SIW

98*,SI

98*-SI

98*-SI/S1W

9S*-S1/S1W 98*-SI/S1W 9S*-Sl/S1W 98*·Sl/S1W 9S*-SI/S1W 98"-Sl/SlW 9S*-SI/SIW 98*-SI/SIW

43,

I I,

~HEEL

I

iOOO5c

4 5

10

41'1l!1-94Y 4ft32-94Y 41133-94Y

DESCRIPTION

LOGKNUT,.-rnount for PIM AXJ..E._ee

SPACER,_~"right

'!311/3-97Y WHEEl "'~>;eftsl alloy - rear W~e _ spacer & valv,.",,,,,, (sllvar)

437i&-98VYN WHEEL ASM., cast alloy - rear w!t:ll,:~arings, inner spacer & valv(.: (whih))

43716-""98'"yy:;mP'--W"'I"'1[[L ASM" cast alloy- rearw/bes:<ngs, inner spacer & valvtJ (motter modeQ (nuclear biue)

43689-94Y WHEEL ASM., P/M aluminum - rear wlbearirtllS, inner spacer &eeWlve stem (not IIIusl!aled) e

43341-94Y BEARING, wheel - left (on cast alloy wheels Only) 43891-94Y BEARING, wheel (2 required on rlghl side of_t alloy wheels,

3 required on PIM wheels) 43692-94Y WHEe!"1 (as required) 4:1683-94Y VALVe 45117-98Y BPAKE HOIORe rear

MODELS

98'-SI/SIW 9S'-SI/SIW 98*-SI/SIW 9S'-SI/SIW 9S'-SI/SIW 9S'-SI/SIW

98*-SIW

98'-SI

9S'-SI

98'-51/S1W 98*-SI/SIW

9S*-SI/SIW 98*-SI/SIW 98*-51/S1W

GHEA

I I I

----If)

jOOl4a

6

10

PART NO.

45632- MP ASM" lower - w/stem Ing head lock (specify four-dlgH key code)

HEAD LOCK ASSEMBLY w/key

f\OH£R BEARING w/cup (2) eeARlNG CUP (2) DtiStSHIELD (2) 1}~;~'0~4

STEERING HEAD

MODELS

98*-SI/SIW 98*-SI/SIW 98*-81/S1W 9S*-SI/SIW 98*-SI/SIW 98*-SI/S1W 9S*·SI/SIW 98*-SI/S1W 98*-SI/S1W 9S*-S1/S1W

47

ORK

48

)0024 ,

45812-94Y 45813-94Y 45814-94Y .45819-94Y 45881-94Y 46095-98Y 4G096-98Y 4b985-94Y

rebound DU BUSH.NG. lower (2) SUPPORT RING (2) SEAL. 011 (2) SPACER RING (2) RETAINING RING (2) WASHER.-Mjlper (2) CORK & TUBE ASSEM2-Iy' FOf1K SL .. IDEf1 & TUBE ASSEMRIY. right

c.ap (2)

FRONT FORK

MODELS

98'-S1/S1W 98'-S1/S1W 98'-S1/S1W 98'-Sl/S1W 98'-Sl/S1W 9S'-S1/S1W 98'-S1/S1W 98'-S1/S1W 98'-S1/S1W 98'-S1/S1W

50

-WASHER (3) LOCKNUT (2) LOCKNUT (2) CLAMP rh 45223-96Y

-:;10c--_-.45224-96Y 4S22S-96Y shock absorber

45226-96Y rETAINER, steel 13 45227-96Y SPRINGRFTAINER, nylon

114 _ :ils228-96Y SEAL;(4)1i---. Its 45229-96Y ~ BlJSHING (2)

DRAWING RING, front

45230-98Y H 4598S-96Y B~ ~fl 4n25-94YA sl-IOdK,MOtJN-r

--i:50;;:1"'1~6--ii9"4yiT--'NUT (4) ----

54621-98Y SHOCK ABSORBER, complete 54625-96Y MOUNT, shock reservoir 5"'4';636-~i<-94"'y-;---CA"'D.jfj5TER KNOB (not illustrated) --------

MODELS

98"-Sl/SlW 98*-Sl/SlW 9S' Sl/SlW ' 9S'-Sl/SlW 98"-Sl/SlW 9S*-Sl/SlW 98*-Sl/SlW 98"-Sl/SlW 98'-Sl/SlW 98*-Sl/SlW 98"-Sl/SlW 98"-Sl/SlW

9S*-Sl/S1W 98*-Sl/SlW 98"-Sl/SlW 9S*-S1/SlW

27

52"<=

PART NO. IlE'SCIIIPTlmt

W-S1/81W 118*-S1/81W

53

98"-S1JS1W 98"-S1JS1W

56

jOOllb

INDEX PART NO. NO.

2883Y 11170

SCREW 14)

~ _____ 3~86~3."~S~6Yv· ____ ~C5LA~M~P,"~~~~~","~~~,-__ __ .. 38631-96Y

S 9 10 11 12 13 14 15 16

68645-96Y 38656-96Y 45085-88A 45187-96Y 451SS-96Y 45189-96Y

55925·96'1 55872-97Y

19 56429-96Y 20 56430-9GY 21 7177306Y 22 71775-9GY 23 71776 .. 2;;.4-----;7,;.,1 S"OD1Y

II ..... 25 71sa ..... 7Y 26 91 a85'96Y

~.~ ... 27 2S

~hOusing CL~M~"jjMrebar - upper HAf'jD~EDAR

GRIP, left IIANDLEBAR GRIP, rlght - throttle

control

SWITClO ASM., handlebar - righi, wfthrottle cor.ll1Oi., MIRROR ASM.\~2) yo .-

INTERIIA110HAL ONLY 01 only) (Australia only) (2)

HAND CONTROL$~

MODELS

9S*-S1/SIW 98*-S1/S1W 9S*-S1/81W 9S*·S1/S1W 9S*-S1/S1W 9S*-S1/S1W 98*-S1/S1W 98*-S1/81W 98*·S1/S1W 9S*-S1/81W 9S'-S1/S1W 9S*·S1/S1W 9S*·S1/S1W 98*·S1/S1W 9S*-S1/S1W 98*-S1 98*-S1W 9S*-S1/S1W 98*-Sl/SlW 98*-Sl/SlW 98*-S1/S1W 98*-Sl/SlW 98*-Sl/81W 98*-Sl!SlW 98*-51/S1W 98*-Sl/S1W 9S*-S1/S1W

9S*·S1/S1W 98*-S1/S1W

57

j~

9 10

11 l1bOOY 12 34929-94Y 13 34935-97Y 14 _34936-96YA 15 59737-96YA 16 _8-72 17 _lI27'40-95Y 18 08881-96YA 19 68107-96Y 20 53<136-97

REAR FENDERARD BELT

9S'-SI/S1W 98*-SI/SIW 98*-SI/SIW 9S'-SI/SIW 9S'-SI/SIW 9S'-SI/S1W

.9S'-SI/S1W _- .. _ ~~.~ _~ 9S'-SI/S1W

~~;'ii=-:::J====:;:;s:;;e=lIght (light ndtl!iCiil&i<ll}§f 98*-SI/S1W -E'~.I' _9S'-SI/SIW

INTERNATIONAL ONLY

._ •.• -' .• _98*-SI/S1W -----= 9S'-SI/SIW

98*-SI/S1W 9B'-SI/S1W

~9S'-SI/SIW 9S'-SI/SIW 9S"-SI/S1W 98*-SI/S1W

"23.r---m""'=c;----;;.;;mc;,;;..,""":r=;c,-'ic~= .. ;;;,;.;;,;;;,c=~----,-=;..;.::;..;.::--;98'-SI/SIW 24 98*-SI/S1W

25

28 27 28

32 33

59139-97Y 59450-97Y llOO5Y tlo3sY

.lI2f14-97Y l!8176-97Y 8s1i7-97Y 'ilsI78-97Y 6B179-97Y 72S0Y 7022Y 7639Y

(Japan only) SUPPORT. rear lender

11185Ir8109!.-) ___ _

WASHER (IICi!iiiIe plale holder -3,1Iceima plate light -2) WASHeR, .... !ender (2) --_.- --: -

WIRE CUPS. fl!!\der wires (nol ill!,lalnilad) (4) ..• REfLECTPf\ lICense plale _;: HOLDER;llCehse plate (nOllllusll'llted) _­

STANDOFF; II""nse plate light UGI"'ll ASM" license illumination w/mount'f!1g hardware NUT plole holder-3. license IIghl-2) WEI ... INIJT. rear lender brackets (2) NUT, le,.gel wires (not Illustrated) (4)

98*-SI/SIW 98*-Sl/SlW 9S'-SI/S1W 9S'-SI/S1W 9S'-SI/S1W 9S'-S1/S1W

_ 98*-S1/S1W 98*-SI/SIW 9S'-S1/S1W 98*-SIJS1W 98*-SI/SIW 98*-SI/SIW 98*-SI/S1W 98*-S1/S1W

J

~1*t!iil4:t.mji I]

SEAT, FRONT FENDER AND W11~DSIC!C~t4J,:;

WINDSCREEN (spark red) WINDSCREEN (billet metallic) WINDSCREEN (ice wh~e pearO REFLECTOR (amber) (2) WELLNUT(4) BRACKET. taillight/seat support· lwintall (not Illustrated)

INTERNATIONAL ONLY SEAT (HOI only)

fENDeI\ front (primed)

98'-81 98""81, 98"-31W 9B'-S11S1W 98"OS1J$111V 98"·S1

98"-.81JS1W 98".,stIS1W

LSAND LAB

I -,

:1 ~ 1 - -,~,~/

MER

PART=~-

NO. DESCRIPTION

14491·95'1' 1399398Y 13992·98Y WARNING

(blue/silver)

DECALS & LABELS

14602-96Y DECAL, fuel iilik· light & left side (ill tankS except mOlliil'i orange model) (wh~e!gray) (2)i " ,

14683-91t'i' DECAL, wIndScreen,/!< tall (whit<l/jjilly) (2) 1473748V' DECAL, tWIm8II (all except maUen """'9" madel)(white{gray) 14738 DRY DECAL, w~ndscre0n & tail (white/blue) (2) 14739·98Y DECAL, windscreec & tail (maHer mode~(whlterbiue)

14740·98Y DECAL, luellark, left side (maUen oraCn" madel)(whilelllluc) 14741.o911Y DECAL, fuel tank, right side (molten orange model)(while/blue)

fi,i" (not iIIustratl!!l)r,yr,' , 1474248V. ,DECAL, fUe(l;tIiiJi.,1!V\ & right side {bIuIItrIavy) (2) 66042~ WARNINcii,ABEL'baHery (b1aclqallve9i :;:,

w,slW ~11S1W

63

11

20

c::::---.... / 1 ~~"'- I

'"" / ~

13

PART NO. DESCRIPTION

9S*-S1)'SW{ 9B"'&1)'S1W 9S*-Sf)'S1W

PART NO.

2971Y BOLT (4) 616'IY (4)

6 7 S 9

6191Y 7621Y 7629")" ,. 264~')1 26437:;eeB .~.

265~nl§;,., 33117'-81A 'E:'

RUBBER WASHER

WE4.NUT(4b

=~~d\),w·.~ swrrCl'li'oU P!issure Indicator ·~.oUfllter CLAM&.hoK-S/S inch (4) OILl'ANKi

10 11 12

6204J94YA 624t1H6Y., 6244ie6Y' 3~ PWGi.d/!lInl

13 14 15 62631~1 716;-----;62~742.96Y 17 62760·96Y IS 63SDS·8OA

19 63500·68 20 63501·68

t:iOAMI\ h6i1ii'. J/4 Inch (2) FILLER CW'iW"flIipstick HOSE;"" rmin"to filter

~~~~.3~/ftS~ln70ch~-------- ....................................................................................... .

gear ty~ • 3iS Inch

ale sold only In bulk length under the aumbors. Cut to required length

ROSE, 3/8 5/S 0.0. (rubber)(2S fl. Ig.) HOSE, 114 ID. x 1/2 0.0. (rubber)(25 ft.Ig.)

OIL TANK & FILTER

MODELS

9S*·SI/SIW 9S*·SI/SIW 98*·SI/SIW 9S*·SI/SIW 9S*·SI/S1W 9S*·Sl!SIW 9S*-81/S1W 98*·SI/S1W 9S*·SI/SIW 9S··SI/SIW 9S··SI/SIW 9S··SI/SIW 9S··Sl/SlW 9S*·Sl/SlW 9S'·Sl/S1W 99*·SI/S1W 98*·SI/S1W 9S'-81/S1W

98*·SI/S1W 99*,S1/S1W

67

TSYST

68

I

I

!~ I f?~t, I

I I

I I

~J

EXHAUST SYSTEM

PART NO. MODELS

2856Y SCREW 98'·Sl1S1W 2866Y 98'·Sl1S1W 2877Y 98*·SlIS1W 2964Y. !lOLL{2)~, 98*·SlIS1W 5104'!UjjC, BOLf c(2)=cc 9S*·SlIS1W 6031Y",c WASHER (4t", 98'·Sl/SlW 8005Yj_ !I WASHER:(i2) '''' f~-::", 9S'-$11S1W 728OYcjl" o~c c1lS'·SlIS1W

9 7537Y NlfI;c{4}c ~~~-~ 98'·Sl1S1W 10 7541Y LOCKNUT (4) 98'·Sl1S1W 11 6534HI4Y WASHER (2L_ 9S'·SlIS1W 12 611lY WASHER (3)]:- 98*·Sl/SlW 13 7555Y LOCKNUT (2)- 9S'·Sl/S1W 14 65297-ll5Y CLAMP.m~ 98'·Sl

65969-98Y CLAMP,muffler CCCo 98*.SlW

15 65298c97Y 98*-Sl 65978-98Y 98'·SlW

16 65324133A 98*·SlIS1W 17 65321;c83 ga'·SlIS1W

98*·Sl/SlW

9S'-SlIS1W 22 6578496YA 9S'-Sl/S1W 23 6587497Y 98*-SlIS1W 24 6588:2c95Y 98'-SlIS1W

98'cS11S1W 98*cS1/S1W 98*cS11S1W CC

i: 98'·Sl 98*cS1W

29 6545iWl8Y ~ONLY '~II.Only) c98'·Sl/SlW

69

70'

... 4¥

5 6 7

8

PART NO.

2969Y 7525Y 659S1·96Y 65982-96Y 6591J3.geY

65984'96Y 70267. 70461-6'1B

PAD._y·, .... , IWl,b8lIery~ bottom STRAPi~ CIii!tOEJiSM" battery· posttive 6ABf.E~~":Dattery - negative

BATTERY

MODELS

9S··SI/SIW 9S··SI/SIW 9S··SI/SIW 9S··SI/SIW <98··SI/S1W <9S··SI/S1W

niW·Sl/S1W

71

8

72

AIL _p A~RN _AL

N:SIGNAL.S

li8"'&f&1W ~~1Vj

--11

~ y

26-

10 ~\ \ \ 27

6

78

10037 SWITCHES, CIRCUIT BREAKERS CONNECTORS

INDEX PART NO. NO, MODELS

293'lY 98"-SI/SIW 2 346!lY 9S'-SI/SIW 3 7033v 9S"-SI/SIW

7040Y:::;. 9S'-SI/SIW 755()Y;;«« 9S'-SI/S1W

6 7638 NUT{3V 9S'-SI/S1W 860lY POP RIIIS',< clrcu~ breaker Clip 98'-SI/SIW 9905 'TEFIMlw.L.cap type -1/4" diameter 98'-SI/S1W

9 9952 CLIp,<cIrcuit braaker 9S'-SI/StW 10 14493-96Y LABEl.,,1gnIIIon Sw~h 98'-SI/S1W 11 26554-77 SWITcH; off pressure Indicator 98'-St/S1W 12 31504-91A «<lELAY, starter & Ignition (2) 98'-Sl/S1W 13 31652-95 OCK SET, ignition w/keys 98'-St/S1W 14 3241O-96Y BRACKET, ign~lon swttch 98'-SI1S1W 15 33043·80 WASHER 9S'-S11S1W 16 33900·590 nel.rtrellndlcator - w/Washer 98'-SI/SIW 17 SOI8l·G6Y 9S'·S11S1W

98'·SI/SIW 9S'·SI/SIW

19 71452911\ four·dlgit key code) 98'-SI/S1W 20 72023-51A STOrUGHT SWITCH, rear brake 96'-SI/SIW 21 7204&79 HOUSING SOOKET, relay (2) 98'·SI/SIW 22 72002-94Y INSULATING SLEEVE, male bullet connector (2) 98"-SI/S1W

72063-94Y INSULATING SUEEVE, female bullet connector (2) 98"-SI/S1W

~ 23 72064-94Y CONNECTOR, male bullet (2) 98'-SI/S1W 24 72065-94Y CONNECTOR, female bullet (2) 98'-St/S1W 25 72066-94Y I(\(I<RE Tt:R<~INAL, ring type - 1/4 diameter hole~_~ 98'-SI/SIW

720ro:iI4V WIRE TERMiNAL, ring type· 3/16 diameter hole {14-16gauga) 98'-SI1S1W 26 72347-94 FUSE, IS amp (5) 98'-SI/S1W 27 74599-77B CIRCUIT BREAKER, 30 amp 9S'-St/S1W

894()4047V KIT, DIODE REPLACEMENT (not Illustrated) 98'·SI/S1W

INTERNATIONAL ONLY 28 328754t1' - LASa;;,,1jillikIiI 9S'-SI/S1W

79

CALIFORNIA EVAPORATIVE EMISSIONS COMPONENTS

80

/1601

2450Y

2451Y

2608Y

2609Y

2610Y

2611B

2616Y

2720

2843Y 2846Y

2847Y

2855YA

2856Y

2857Y

2861Y

2863Y

2864Y

2885Y

zinc

\~~,""i:t-20X3/4, truss 00..-....,., I:ill<..zinc SCRE:W,f.i4-20Xl, To", bu\I!ln lid., zinc plated

BOLT. No. fO-32X3/4, hex washer lid .. Gr:5 ~ 114-20Xl/2, To"'truss hd"tJt,,21nc SCREW, NO.1 0-24Xl, To", ~1id;;.sWAocking

1/4X I, std., zinc

S/16Xll/16, blk.

SCREW, lj4-20Xl12, button M_, zinc plated SCREW, -114-20X3/4, hex socket lid., zlniII,lated

SCREW, 1/4-20X3/4, hex socket button tId:, zinc plated $

SCREW, 1I4-20X7/8, hex socket button hd;, zinc

1 14-20X1, hex socket

114-20Xl, hex socket

114-20Xl-l/4, hex

2866Y SCREw, ij4-20Xl.1/2, hexeockelbuttonhd.,

~ 2869Y BOLT, 5/16-18X3/4, hex hd., %Inc plated 2873Y SCREW, 1/4-20X2, hex socket M., line plated

2877Y

2880Y

2883Y

2864Y

2886Y

2890Y

2881Y

2883Y

2898Y

2937Y

2964Y

2989Y 2970Y

2971Y

2973Y

2974Y

2975Y

82

plated

SCREW, 5/16-18X 1-1/2, hex soCkSt lIuIIon hd.,

zinc plated

SCREW, 5/16-18X2-1/4, hex socket hd., zinc

plated

3IS-16Xl, hex hd .. zinc

318-16Xl, hex socket

BOLT, 318·16Xl-l/2, hex hd, plated

318-16X3/4, hex socket plated

BOLT, 5/16-18X1-1/2, hex hd .• zinc plated

BOLT, 5/16-18X3/4, hex hd., zinc plated

BOLT, 3IB-16X 1-1/8, hex hd .. %Inc plated BOLT, 5/16-18X7/8, hex hd., zinc plated SCREW, 1/4-20XH12, hex sockathd.. bIk., zinc

1/4-20XI-3/4, hex socket M8X20mm, hex socket

:':2978¥ - .. SOREW, -21)X~~.1ICb1 butt hd /4 on .,

hd., zinc plated plated

SCREW, No. 10-24X5!8. hex socKet hd., zinc

plated

~X:;., -.~REW, 1/4-20Xl:J-~on hd., 301nv .... lloLT, 5/16-18X3/4, -shldr., soCkSt hd., blk. zinc

3002V SCREW, 1/4-20X1J2,.hexsockelhd., blk. zinc

3228 SCREW, 5/16-18X.3/'I, hextockel hd., w/washer,

343~; 3433'1" 3434'(.

3435i'

3472Y

3480A "3495Y

3500

3501

3740Y

3754Y

3763Y

3796Y 3997 4091

Gr.B SCREW,5/16-18)(314.

BOLT, M5Xl15mm,

LOCKNUT, M8X12mm,

BOLT, 3/S-16X2, hex plated

BOLT, 3/8-16X2-1/4. hex M .. ,;inc plated

.BOLT, 3/S-16XS-l!2. IleKhd •• zinc plaled

BoLT, 7/16-14X1-1/2, hexhd.; zinc plated

~LT, 7/16-14Xl-314. lleKhd.,zlnc plated

. SCREW, 7/16-14Xl-3/4, hex socket hd., zinc

p:ated

BOLT,l/2-13Xl-3/4,

SCREW,5/8-18X3/4, hd., zinc plated SCREW, No. 8-3.2)(3/8, hex sockot button hd .• zinc plated

SCREW, No. 10-32X3/<4, hexeocket button hd. I-It SCREW, 1/4-20XI-3/4, knurled 8(lcket hd., Gr. 8:. SCREW, MlOX25mm, ctsk hdr= J BOLT, SI16-18X2-3/4, hex hd., Gr,8 . BOLT, 5/16-18X2-1.'?, he. hd., Gr. 8 .'

SCREW, 1/4-20XSI8, M., Gr,8

BOLT, 5/16-1 8X3-3/4,

BOLT, 5/16-18Xl, To", washer seH locking

SCREW,5/16-18X3/4, nc" Tone, Gr. 5, zinc

~~:~, M5X20mm, hex button hd., zinc plated ~f SCREW, NO. 8-32Xl/2, hex sockel button hd .. bl.:

21nc SCREW, 1/4-20X7/S, hex socket button hd., blk. .'

Line

SCREW, No. 6-32X318, hex sockat button hd., bile

zinc SCREW, 1/4-20X314, button hd.,

blk. zinc

SCREW,1/4-20Xll"1J2,hex";"t hd .. blk. zinc

BOLT, 1/4-20XH!4, hex lid. BOLT, No. lo-24Xl~. h!I>! ..... hd., .-tapplng

BOLT, M8X25mm, plated

SCREW, 1/4-20XH/S, hex socket button lid., T OIX, blk. zinc

HARDWARE LISllNG

wliockpatch

SCREW,1/4-20X1-1j2,

SCREW,1/4-20X1-1/4,

hex socket hd. Gr. 8

Vlj!oc;kpatch & lockwellh!Jr"Gr, 8" , SCREW, 1/4-20X1, 1Iiaii~.lIi!1;';wflockpatch ~EW, 3/8'16Xl-1fe,~~d" Gr. 8 BEll,., 114-20X314, '-I1d.tW/lOCkplltch, Gr, 8 SCREW, 114-20X2-5I8. nex-~d" sems,

grip lock patch, SCREW,1/4-20X2 SCREW, Ml2X9mm, h(i" zinc plated BOLT,318-16X5-3/4,

___ 60W WASHER,I-3/16X1-:l/a)G;1l4 ~"WASHER, 6mmX13 , ,

~'~"'W.ASHER,17mmX3' !iQ!Ji!';:-;;' W.ASHER, 114Xl, zl~Pated-pr,~ 801iN" 4.QCKwASHER, 114XM/3,&td~c plated

WASHER, 11/32Xl1!IBX'ffiG WASHER,5/16X1-318, WASHER,I/4Xl-l/8, WASHER,3/BXH/4, WASHER,3/8XI-5/S,

6Os1Y •••• 'WASHER, _ ... 6'O'62Y'J:-'WASHER,

~

liOY.v ;-:W.ASHER, ~ ;~,,:w.ASHER, 1141'1111 t>Jllne

B'!'ooy WASHER, 1/2X2-1/8, WASHER, 1", zinc plated WASHER,5/16Xl-l/4, (thick) blk. zinc WASHER,13/32X5/8Xi/22, plated

CI1;Oty-pr .i.tlQKWASHER, 5/1:t<aId,j-~inc plated $1II4Y S -lOOKNUT, M8, sprillll_lfIIi>IiI8ted (lSf4W WAsHER, 21/64X9(-tflX.'l!8 fo,A, AS

~ ~~~~:: ~~~~~'~,r:'1Ited W/8HER, 9/32X5/8Xl/16 WASHER,13/32X1!/I6X1!i6 LOOKWASHEA, 24mmX39 zinc plated LOOKWASHER,5/16X1-I18, zinc plated

7fr!!Y- LOOKWASHER, 3~-*, 8f!!!!!!!.,zlnc plated If:§!N ~ASHER, 5!~~18, ~zlnc plated 7081iJY i.tlQKWASHER, 1!2X5I8.'~ooth t'a4dt 'LOOKWAS HER, 5/8; ilpiIng R ~Z;;"LOOKWASHER, 5/a.,~~

LOOKNUT, 8M, '-.

"''''L~ '·!R:7II39>-S;

• LOCKNUT. 12Ml'hlil&UWF, zinc plated LOCKNUT, "yrock, zinc plated LOCKNUT, "ylock, zinc plated LOCKNUT. '.ylock. zinc plated LOCKNUT, flaked, zinc plated JAMNUT, 1 Inc plated JAM NUT. 1

Page -f.m/iO. Part~ Page

17 ;··ff670s-96y A ~~;;~ 17

65 J?1!j~YA 17 9 ·11.6715'63 273~'.aII 17 13 27347-9GY 17 59 27349 17 15 27304·96Y 17 33 273&).76 17 33 27311fZ"7i';;;:·;· 17 35 273~';;;:·· 17 31 26432· 7~;.;;;:; ;;1::3: 273.,,,6;;;;: 17 9 26434·9L._.: ·n 16 273.,<6:. 17 29 26436-90A fi7 27371~7G 17

11124 13 26437·866 67 273M·97Y 17 11124 27 26488·98 15 27423·98Y 17 11161 31 26491-98 15 2741l4-97Y 19 11165 31 26492-91-167167.16 274e&4I6Yi 17 11171: 11 26493·91 ~_ : :.tfi 275~i1 81 11 176- 5 ~=:~~~:,~~ 275~ 21 llfriA 7 27548-96V 21 11177A 9 26554-TI 67 27546·96Y 23 11179 57 26554-77 79 27547-96Y 21 11165 33 26555-94 27 2754796Y 23 11100 11 7

;~~~::,::::~9 2751~·9J3Y: 21 1119Q 5 7 27~ 23 11218 7 26995_~ __ .;· :17 275~ 19 11219 13 7 27002·8!f7J.777:ilj7 2757&M .- 19 112110 35 3 27tJ04.81!Rt·77;i"t7 275~;· 19 11500Y 59 27009-86A 17 27579·88A 19 11 01 OY 61 2701il-86A 27550·86 19 11730A 35 27042-64A 27561·88 19 11752 35 2756;;·8IL 19 12030 31 27583'88;; 19 12067A 31 27585-88';;;:; 19

~~:~ 63 2710HIlJ.: 27586-88%Y 19 63 27105·88.1 .. ·.:1;;:1:7 275_= 19

14491·9SY 63 27122-89 17 2756596Y 21 14493-96Y 79 27123-89 17 27590·97Y 21 14602·95Y 63 27124-89 17 27652-97Y 21 146BO·06V 63 27125-89 17 27652·97Y 23 14737-98"\\;;- 63 27126-89; .7.£1 27~ 23 14738-i8Y~. 63 27~·:1; 21

~:=7; 63 27~1i 23 63 3 27886-78A 19

14741-06Y 63 3 25409-94A 27146-89 2643Y 75 14742·98Y 63 3 25430·94A 27147-89 17 2646")' 75 1601 27 3 254S3-87A 27148-89 17 2847Y 59 162gn9B;; 53 5 25463-94 27156-89 ....... __ 17 39 162:1&-798.;' .. 53 5 25475-97YA 27157-89 :i.: ,_·.:1:7 75 16~--: 55 3 25479·96YA 27158-89:~~ :::17 25 16t71-97¥;'£ 53 3 25495-94Y 27160.89; ::111""7 27 16m-eeYiXl 53 25586-37 27162.8-'1""" :2.1.2"17 59 16213-942 53 25588-91 27171-89 17 41 16215-942 53 25593-74 2720 25 33 16298·97Y 53 25598-91 27241-95 19 53 18444-ll4Y 3 25648-91 13 27261-96 . 17 25 16478-65A·:i 3 25667-91 13 27262.96;:i ;i;;i1 ·17 41 16460-92 f;mii"" 3 25668-91 13 27263 .. ~Y7:i5'? 21 16554-92A'Y:· 3 25669-91 ·13 27273-9~;W 33 16573-83 11 7 25670-91 13 27275·9~--;.·;.1" 69 165·13·63 3 7 25671-91 27311-76 17 2869Y 55

84

-NUMERICAL INDEX

Part No. Page Part No. Page Part No. Page

2871Y 29 33B06-94Y 41 40240·89 37

11t2873Y 29 33807·94Y 33 40251·92 31

I 2877Y 29 33810·95Y 19 40251·92 37 ,; =~~ 29 33811·98YA 33 40285-918 31 29 33812·98Y 33 40285·918 37

2883Y 29 33900-59C 79 40288·95 31 2833Y v'2fJ 3397Y 85 40288·95 37 2884Y "v<W 34015·91 33 40520·63 11 2886Y 31504-9fA,,,,-, cc-C1'l9 3403 29 4091 9 2890Y 31514-90'''cCv-cC~ 34073,91 33 41050-97Y 43 2891Y ''31515-90VcCvcC' ~~ 34075-89 33 4110Y 41 2893Y '''31518-90" vJ'V_ ,,"g"g'129 34076-89 33 41128-94Y 43 2898Y }'31525-90-,J '-~'c29 340n-91 33 41129-94Y 43 29059·88A }J'31530-90- ,,- -cc~ 34142-89C 33 41130·94YA 43 29059-88A "3_91} , 341M-89C 33 41131-94Y 45

~ 29238-92 34147-89C 33 41132·94Y 45 29238-92 3418Y 53 41133·94Y 45 29239·96Y 3423Y 53 41134·94YA 55 29285-88 29 3432Y 51 41135-94YA 55 29285·88 29 3433Y 37 41136-94YA 55 29268-94Y 29 3434Y 55 41137-94Y 43 29268-94Y 27 3435Y 47 41151-97Y 55 29329-94Y 79 3436Y 53 41191-74A 11 29329-94Y 27 3438Y 55 4132 15 2936Y 29 34481·91A 33 41722·98Y 41 2937Y 29 34433·90 33 41763·98Y 39 29390-96Y 29 34468-90 33 41767-96Y 39 29390·96Y 29 34491-91 33 41no-96Y 39 29397-97Y 29 34492-91 33 41no-96Y 41 29398·97Y ,,29 34560-91 33 41nl-96Y 39 29421-97Y 'i~7 3457Y 55 41nl-96Y 41 29422·97Y i'v,CC£7 34611-85 33 41781-98Y 41 29423-97Y ,,\6 34634-97Y 53 41799-98Y 41 29427-97Y ,,£7 3465Y 59 41822-98Y 39 29428-97Y ',£7 3485Y 79 42245-94Y 33 29429-97Y }'G2~S3 '-#117 3472Y 61 42245-94Y 41 2943Q-97Y J'G2403-89A "g~ '-#115 34742-94A 11 42248-98Y 41 29481-98Y '3242A cC~iJG7 34745-90A 11 42385-98Y 41 29481-98Y '32 3480A 11 42386-98Y 39 29487-97Y '32 34BOA 13 42449·80 9 2964Y 34920-86 35 42568-9BY 41 2969Y 34927-94Y 37 43123-97Y 45 2970Y 34929-94Y 59 43341-94Y 45 2971Y 34935-97Y 59 43868-94Y 43 2971Y 34936-96YA 59 43868-94Y 45 2973Y 34955-89A 11 43690-94Y 43 2974Y 3495Y 45 43891-94Y 45 2975Y 3500 5 43692-94Y 43 2976Y 3501 5 43592-94Y 45 2977Y 35020-89 31 43593-94Y 43 2987Y 35021-89 11 43893-94Y 45 2989Y 35022-89A 31 43715-98YVN 43 29950-91 35030-89 11 43715-98YVP 43 29967-89A 35034-94 31 43716-98YVP 45 2896Y 35038-89 11 44087-98Y 41 3001Y 35051-89 31 44088-98Y 39 3002Y 35063-89 31 44148-98Y 39 31322-91 35151-74 9 44149-98Y 41 31323-91 35211-91A 31 44320-98Y 39 31324-91 35211-91A 37 44321-98Y 39

85

Pa

44322-98V 443ZJ-98Y 44324-90Y 4432098Y 44326-98Y 45073 45085-88A yy-,y:51[ 45116-96Y yy-y1I3; 4511NI8Y :4It 45164-96Yy,y,~

45167-94Y Y16& 45169-95Y---- ~41 4517898YA 4518598Y 4518796Y 45100-96Y 45169-Q6Y

4519~Y£Y# ¥illS' 45191>-116YYY£Y#y~ 45192'96Y+W'YY~ 4519J.96Y yYY' Y"", 451 9J.96Y -,w -YYIIiT: 45195-9!!Y '~ 45196·97Y 45197·97Y 45196-9YY 4521li~96't'

45220

~=~:~~Y;-: 4522J.96Y ,'YGYi ,:S1, 45224-Q6Y '-£Y# Y:S1: 45226-96YyGYisYYi1s 45226'9!!Y y---- Y'S'I'

45227-9$Y 45228-96Y 45229-96Y 45230-067 45251-987 4530Q,97l!' Y'~ 45459-94Y Y-Y,y11f1'; 4563(),97l!' YGYfY Y11f1'; 4563:wI7V -yGYfY GYf47 4581 f-94Y -YGGS GYf!I9_ 4561M4Y -- YY'Y49 45813-947 45814-94Y 45819-94Y 45881-94Y 4568S-947 45986-96Y 'yYiL ,YII1' 4599$--'3h-wGYi SY2Q 4606O-95¥YGYiGYiy,cl!7i 4609Ul8Y£Y#£Y#y5i19' 46096-96Y YW 5iI9' 47136<9!!Y YYY "!j3-

47137·987 4717A 4717A 4718A

86

Part NO. YY±Yl!ap

47214·977' --53-4740A 4741A 4748 4751 47564·86 47564·94Y YYy- YY!l5YY 47589·96Y '1\SyGY_ 47594·94Y "1!II:r 47600·94YA -,_ c'5livYY 4785 GYi-15'3 47685·977 55---47725·94YA 47743·97Y 47955-97Y 48140·846 4820A 48300·60 46300·60 46302·85, 48315·60-46315-60-46315·60 48361·80 500OS·85A 50094-967 50113-967 50116·94Y 5017a-96Y 5017S-96Y 50181·96Y 50163·98Y 50509·94Y 50510-94Y 50510-947 50643-82 50646-82 50647-82 5100y 5104Y 518 5194O-96Y 52042-96Y 52266 52318-96Y 52390-987 52391-987 52392-98Y 52445-97Y 52448-97Y 53436·97 53439-79 53773-97Y 54621-98Y 54625-96Y 54636-94Y 55872-977 55872-97Y 55875-96Y 55925-96Y

-Yi47,Y , Y' ,'-:sa'­

Y$--GYiY S'47'Y_ Y$6YY !r

'-D-y' ,ay -7$jYGY

-y S3YY-,--S3YY_ ----l!3-'

NUMERICA1iWINDEX Part No. .yGYil'llOt

56396·96Y 59009·97Y 59254-94Y 59263-79 59364-96Y 59380-97Y 59380-97YY A 59380·98VYY 59380-98VYM 59380·98VYN -,,,",YC 59390-97Y S'691 59391 ·97Y '-;sg, 59393·97Y ,;sgyy 59395-97Y 594OS-96Y 59450-97Y 59731l-94Y 59737-96YA 59739-97Y 59743-96Y 59771-97Y 59771-97YY A-59771 ·98VYl 59771-98VYM" 59773-98VYN 59840-97Y 59840-97YY A 59840-98VYy 59640-98VYM 59844-98VYN 59869-97Y 59969-97YY A 59869-97YYB ' 59869-98VYl 59869-98VYW 59961l-72 6003 6005Y 6OO5Y 600SY 600SY 600SY B008Y 601 BOl1Y B013Y B013Y B013Y 6016 6016 6031Y 6OO1Y

Part No.

6:l14W 6337Y 63500·66 63501-66 &3501-68 63501-68A _63501-68A 63515·92 _63515-92 _63633-41 _63047-89 6:ll105-80A 63856-49 6508 6512Y 65297-95Y 6529B-97Y 65299-94Y 65324-63A 65325-63 65328-83 65341-94Y 6M41-94Y 65344-94Y 6543Y 65451l-98Y 655OS-98Y 6563Y 65736-9BY 65764-96YA 65874-97Y 65681-96YA 65882-95Y 6S963-95Y 65864-95Y 65947-96YA 65969-98Y 65977-98Y 6be78-98Y 65981-96Y 65982-96Y 65963-96Y 65984-96Y 66042·79A 6702 S1100-94Y SY105-91A 67112-63 67121-92 67127-84A -6n27-94A 61'f45-96Y '67145-96Y _67329-9BY _6736 67390-9BY 67390-9BY 67391-9BY 67420-98Y 67422-98Y

43 69

77 7! 7! 77

77 77 77 43

NUMERICAL INDEX Part No. Page

57 73 711l3O-97Y 57 7638 79 73 71831-97Y 57 7639Y 59 75 720 9 7648Y 77

87965-98Y 73 72023-51A 41 7607 37 67987-96Y 73 72023-51A 79 7679Y 21 67968-98Y 73 72046-79 79 7683 33 67969-98Y 73 72062-94Y 79 7699Y 55 68024-94 77 72063-94Y 79 7739 33 68057-98Y 75 72064-94Y 79 7804 37 68073-94Y 75 72065-94Y 79 7839 37 68075-94Y 75 72066-94Y 79 791 SA 13 68106-98Y 75 72070-94Y 79 6801Y 79 68107-96Y 59 72103-94BK 27 8699 27 68106-96Y 75 72112-94BK 27 87SA 9 68109-97Y 75 72118-94BK 27 882 5 6812 29 72143-94 27 884A 5 6812 53 72152-94 27 8871 29 68176-97Y 59 72158-94 27 8873 35 68177-97Y 59 72178-94 27 887SA 31 68176-97Y 59 72190-94 27 8879 29 68179-97Y 59 72191-94 27 8881 9 68187-98Y 75 72195-94 27 6883 29 68383-96 77 72347-94 79 6885 35 68415-96 77 7260Y 43 89404-97Y 79 68423-96 77 7260Y 59 897 11 68845-96Y 57 7260Y 69 8877 31 68729-98Y 75 727 9 8896A 31 68742-98Y 77 74568-98Y 25 8898 11 68751-98Y 75 74599-77B 79 9077 29 68753-98Y 75 7502Y 75 9119A 9 68788-96 77 7512Y 51 91249-97Y 39 88867-98Y 61 7524Y 55 9142 9 88994-94Y 77 7525Y 71 9143 9 68997-96Y 75 7528Y 33 9144 9 88998-96Y 75 7528Y 59 9145 9 69055·97Y 73 7528Y 61 9146 9 69111-97Y 73 7528Y 73 9147 9 69559-98Y 79 7528Y 75 9148 9 69560-94Y 27 7533Y 33 9149 9 69560-94Y 65 7534Y 33 9151 33 69560-94Y 79 7534Y 41 9155 9 7016Y 45 7537Y 89 9187 11 70188-82 55 7541Y 69 91895-98Y 57 7019 33 7550Y 53 91949-98Y 57 7025Y 55 7550Y 55 928 29 7025Y 73 7550Y 79 929 29 70287-93A 71 7555Y 51 943 11 7027Y 53 7555Y 69 9905 79 7032Y 55 7558Y 55 9952 79 7033Y 79 7559Y 53 7040Y 77 7559Y 55 7040Y 79 7573Y 21 70461-87B 71 7573Y 23 7046Y 27 7591Y 33 7047Y 61 7603Y 45 71281-98Y 77 7621Y 67 71452-91A 79 7822Y 59 71773-98Y 57 7622Y 59 71775-98Y 57 7829 67

87