kyfast, effective impact cleaning - alfa laval

4
. ky Fast, Effective Impact Cleaning Alfa Laval TJ TZ-74 Self Cleaning Version Rotary Jet Head . Application The Toftejorg TZ-74 Self Cleaning Version rotary jet head provides 3D indexed impact cleaning over a defined time period. It is automatic and represents a guaranteed means of achieving quality assurance in tank cleaning. The device is suitable for processing, storage and transportation tanks and vessels between 50 and 500 m 3 . Used in breweries, food and dairy processes and many other industries with a strict demand for self cleaning of the machine and the downpipe. The Toftejorg TZ-74 Self Cleaning Version rotary jet head has been particularly successful in the brewing industry worldwide. Working principle The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. The subsequent cycles gradually make the pattern more dense, until a full pattern is reached after 8 cycles. TECHNICAL DATA Lubricant: ................... Self-lubricating with the cleaning fluid Standard Surface finish: .......... Ra 0.5μm exterior Max throw length: .............. 7 - 15 m Impact throw length: ............ 4-9m Pressure Working pressure: ............. 3 - 12 bar Recommended pressure: ......... 5 - 6.5 bar Cleaning Pattern First cycle Full pattern The above drawings show the cleaning pattern achieved on a cylindrical horizontal vessel. The difference between the first cycle and the full pattern represents the number of additional cycles available to increase the density of the cleaning. Certificates 2.1 material certificate and ATEX. . PHYSICAL DATA Materials 316L (UNS S31603), PTFE, PEEK, ETFE, TFM Temperature Max. working temperature: ........ 95°C Max. ambient temperature: ........ 140°C Weight: .................... 6.1 kg Connections Standard female thread: .......... 1 ½” Rp (BSP) or NPT, 2" NPT Options Electronic rotation sensor to verify 3D coverage. Caution Do not use for gas evacuation or air dispersion.

Upload: others

Post on 21-Oct-2021

2 views

Category:

Documents


0 download

TRANSCRIPT

.

kyFast, Effective Impact CleaningAlfa Laval TJ TZ-74 Self Cleaning Version Rotary Jet Head

.

ApplicationThe Toftejorg TZ-74 Self Cleaning Version rotary jet head provides 3Dindexed impact cleaning over a defined time period. It is automaticand represents a guaranteed means of achieving quality assurancein tank cleaning. The device is suitable for processing, storage andtransportation tanks and vessels between 50 and 500 m3. Used inbreweries, food and dairy processes and many other industries witha strict demand for self cleaning of the machine and the downpipe.The Toftejorg TZ-74 Self Cleaning Version rotary jet head has beenparticularly successful in the brewing industry worldwide.

Working principleThe flow of the cleaning fluid makes the nozzles perform a gearedrotation around the vertical and horizontal axes. In the first cycle, thenozzles lay out a coarse pattern on the tank surface. The subsequentcycles gradually make the pattern more dense, until a full pattern isreached after 8 cycles.

TECHNICAL DATA

Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with thecleaning fluid

Standard Surface finish: . . . . . . . . . . Ra 0.5µm exteriorMax throw length: . . . . . . . . . . . . . . 7 - 15 mImpact throw length: . . . . . . . . . . . . 4 - 9 m

PressureWorking pressure: . . . . . . . . . . . . . 3 - 12 barRecommended pressure: . . . . . . . . . 5 - 6.5 bar

Cleaning Pattern

First cycle Full pattern

The above drawings show the cleaning pattern achieved on acylindrical horizontal vessel. The difference between the first cycle andthe full pattern represents the number of additional cycles available toincrease the density of the cleaning.

Certificates2.1 material certificate and ATEX.

.

PHYSICAL DATA

Materials316L (UNS S31603), PTFE, PEEK, ETFE, TFM

TemperatureMax. working temperature: . . . . . . . . 95°CMax. ambient temperature: . . . . . . . . 140°C

Weight: . . . . . . . . . . . . . . . . . . . . 6.1 kg

ConnectionsStandard female thread: . . . . . . . . . . 1 ½” Rp (BSP) or NPT,

2" NPT

OptionsElectronic rotation sensor to verify 3D coverage.

CautionDo not use for gas evacuation or air dispersion.

Flow Rate Nozzles mm Impact Throw Length Nozzles mm

Flow rate

m3/h

5

10

2 3 4 5 6 7 8 bar

4xø8

4106

-000

4

15

4xø7

4xø6

20

25

30

35

40

1211109

Throw length

m

2

10

2 3 4 5 6 7 8 bar

4106

-000

5

1211109

8

6

4

20

18

16

14

12

30

28

26

24

22

32

4xø84xø7

4xø6

4xø8 4xø7

4xø6

A

BA

A

B B

Inlet pressure Inlet pressureA: Wetting - B: Impact cleaning

Dimensions (mm) Cleaning Time, Complete PatternMin. RPM of machine body Nozzles mm

C

4106-0006

A

B

D

E

F

4106-0011

HG J

PTM (Pattern time minutes)RPM

5

10

2 3 4 5 6 7 8 bar

4106

-000

7

15

20

25

30

35

40

1211109

1.0

4xø8 0%4xø7

100%

4xø6100%

4xø7 0%

10.0

1.1

1.2

1.4

1.3

1.7

1.5

2.0

2.5

3.0

4.0

5.06.08.0

Inlet pressure

A B C D E F G H J297 170 1½” BSP or

1 ½" / 2” NPT

204 78 152 ø225 ø264 ø190

Standard DesignThe choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. As standard documentation, the Toftejorg TZ-74Self Cleaning Version can be supplied with a “Declaration of Conformity” for material specifications.

TRAX simulation toolTRAX is a unique software that simulates how the Toftejorg TZ-74 Self Cleaning Version performs in a specific tank or vessel. The simulation givesinformation on wetting intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaningmachine and the correct combination of flow, time and pressure to implement.

A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaningapplications. A TRAX simulation is free and available upon request.

.

Wetting Intensity

2.5

2.9

3.4

3.9

4.5

5.3

6.1

7.1

8.3

9.6

11

13

15

0.06

0.07

0.08

0.09

0.11

0.13

0.15

0.17

0.20

0.24

0.27

0.32

0.37

TD 523-208

(USgallon/ft2)

TZ-74 TZ-74

D5m H6m, Toftejorg TZ-74 Self Cleaning version, 4x ø7 mm, 0% Time = 3.8 min., Water consumption= 1192 l

D5m H6m, Toftejorg TZ-74 Self Cleaning version, 4 x ø7 mm, 0%Time = 15.3 min., Water consumption = 4853 l

.

ESE00325EN 1507

Alfa Laval reserves the right to change specifications without prior

notification. ALFA LAVAL is a trademark registered and owned by Alfa Laval

Corporate AB. © Alfa Laval

How to contact Alfa LavalContact details for all countriesare continually updated on our website.Please visit www.alfalaval.com toaccess the information direct.