kyfast, effective impact cleaning - alfa laval
TRANSCRIPT
.
kyFast, Effective Impact CleaningAlfa Laval TJ TZ-74 Self Cleaning Version Rotary Jet Head
.
ApplicationThe Toftejorg TZ-74 Self Cleaning Version rotary jet head provides 3Dindexed impact cleaning over a defined time period. It is automaticand represents a guaranteed means of achieving quality assurancein tank cleaning. The device is suitable for processing, storage andtransportation tanks and vessels between 50 and 500 m3. Used inbreweries, food and dairy processes and many other industries witha strict demand for self cleaning of the machine and the downpipe.The Toftejorg TZ-74 Self Cleaning Version rotary jet head has beenparticularly successful in the brewing industry worldwide.
Working principleThe flow of the cleaning fluid makes the nozzles perform a gearedrotation around the vertical and horizontal axes. In the first cycle, thenozzles lay out a coarse pattern on the tank surface. The subsequentcycles gradually make the pattern more dense, until a full pattern isreached after 8 cycles.
TECHNICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Self-lubricating with thecleaning fluid
Standard Surface finish: . . . . . . . . . . Ra 0.5µm exteriorMax throw length: . . . . . . . . . . . . . . 7 - 15 mImpact throw length: . . . . . . . . . . . . 4 - 9 m
PressureWorking pressure: . . . . . . . . . . . . . 3 - 12 barRecommended pressure: . . . . . . . . . 5 - 6.5 bar
Cleaning Pattern
First cycle Full pattern
The above drawings show the cleaning pattern achieved on acylindrical horizontal vessel. The difference between the first cycle andthe full pattern represents the number of additional cycles available toincrease the density of the cleaning.
Certificates2.1 material certificate and ATEX.
.
PHYSICAL DATA
Materials316L (UNS S31603), PTFE, PEEK, ETFE, TFM
TemperatureMax. working temperature: . . . . . . . . 95°CMax. ambient temperature: . . . . . . . . 140°C
Weight: . . . . . . . . . . . . . . . . . . . . 6.1 kg
ConnectionsStandard female thread: . . . . . . . . . . 1 ½” Rp (BSP) or NPT,
2" NPT
OptionsElectronic rotation sensor to verify 3D coverage.
CautionDo not use for gas evacuation or air dispersion.
Flow Rate Nozzles mm Impact Throw Length Nozzles mm
Flow rate
m3/h
5
10
2 3 4 5 6 7 8 bar
4xø8
4106
-000
4
15
4xø7
4xø6
20
25
30
35
40
1211109
Throw length
m
2
10
2 3 4 5 6 7 8 bar
4106
-000
5
1211109
8
6
4
20
18
16
14
12
30
28
26
24
22
32
4xø84xø7
4xø6
4xø8 4xø7
4xø6
A
BA
A
B B
Inlet pressure Inlet pressureA: Wetting - B: Impact cleaning
Dimensions (mm) Cleaning Time, Complete PatternMin. RPM of machine body Nozzles mm
C
4106-0006
A
B
D
E
F
4106-0011
HG J
PTM (Pattern time minutes)RPM
5
10
2 3 4 5 6 7 8 bar
4106
-000
7
15
20
25
30
35
40
1211109
1.0
4xø8 0%4xø7
100%
4xø6100%
4xø7 0%
10.0
1.1
1.2
1.4
1.3
1.7
1.5
2.0
2.5
3.0
4.0
5.06.08.0
Inlet pressure
A B C D E F G H J297 170 1½” BSP or
1 ½" / 2” NPT
204 78 152 ø225 ø264 ø190
Standard DesignThe choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. As standard documentation, the Toftejorg TZ-74Self Cleaning Version can be supplied with a “Declaration of Conformity” for material specifications.
TRAX simulation toolTRAX is a unique software that simulates how the Toftejorg TZ-74 Self Cleaning Version performs in a specific tank or vessel. The simulation givesinformation on wetting intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaningmachine and the correct combination of flow, time and pressure to implement.
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaningapplications. A TRAX simulation is free and available upon request.
.
Wetting Intensity
2.5
2.9
3.4
3.9
4.5
5.3
6.1
7.1
8.3
9.6
11
13
15
0.06
0.07
0.08
0.09
0.11
0.13
0.15
0.17
0.20
0.24
0.27
0.32
0.37
TD 523-208
(USgallon/ft2)
TZ-74 TZ-74
D5m H6m, Toftejorg TZ-74 Self Cleaning version, 4x ø7 mm, 0% Time = 3.8 min., Water consumption= 1192 l
D5m H6m, Toftejorg TZ-74 Self Cleaning version, 4 x ø7 mm, 0%Time = 15.3 min., Water consumption = 4853 l
.
ESE00325EN 1507
Alfa Laval reserves the right to change specifications without prior
notification. ALFA LAVAL is a trademark registered and owned by Alfa Laval
Corporate AB. © Alfa Laval
How to contact Alfa LavalContact details for all countriesare continually updated on our website.Please visit www.alfalaval.com toaccess the information direct.