ky - wineindustrynetwork.com · and costly manual tank cleaning. compact and efficient, the alfa...

4
. ky The device that transformed the tank cleaning industry Alfa Laval GJ 8 . Application Designed with ergonomics in mind, the Alfa Laval GJ 8 provides the same high impact clean as traditional, larger tank cleaners but is lighter, shorter, and narrower. This device is part of the world-renowned Gamajet range of high impact tank cleaning devices, and is the perfect alternative to heavy impingement cleaners, time-intensive spray balls, and costly manual tank cleaning. Compact and efficient, the Alfa Laval GJ 8 allows for space saving while maintaining the impact, durability, and range required for optimal impingement tank cleaning. This device is fluid-driven, eliminating the need for power assistance and is ideal for cleaning stubborn residues in large tanks in a variety of industries such as ethanol, paper, pulp, chemical, steel, industrial fermentation and many more applications requiring high impact cleaning. Working principle The Gamajet range of high impact tank cleaning devices combine pressure and flow to create high impact cleaning jets. Cleaning occurs at the point at which the concentrated stream impacts the surface. It is this impact and the tangential force that radiates from that point which blasts contaminants from the surface, scouring the tank interior. In conjunction with this impact, the device is engineered to rotate in a precise, repeatable and reliable, 360° pattern. This full-coverage, global indexing pattern ensures the entire tank interior is cleaned, every time. TECHNICAL DATA Lubricant ................... Food grade Max. throw length ............. 14 - 26 m (45-85 ft.) Pressure Working pressure .............. 3 - 28+ bar (40 - 400+ PSI) Recommended pressure ......... 4 - 20 bar (50 - 300 PSI) Cleaning Pattern First Cycle Full Pattern The above drawings show the cleaning pattern achieved on a cylindrical horizontal vessel. The difference between the first cycle and the full pattern represents the number of additional cycles available to increase the density of the cleaning. Certificate 2.1 material certificate PHYSICAL DATA Materials 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available). Temperature Max. working temperature ........ 95°C (203°F) Max. ambient temperature ........ 140°C (284°F) Weight ..................... 6.5 kg (14.5 lbs.) Connections Standard thread ............... 1½” Rp (BSP) or NPT, female Available option ............... 2Rp (BSP) or NPT, female Options Electronic rotation sensor to verify 3D coverage. Caution Do not use for gas evacuation or air dispersion.

Upload: duongtram

Post on 04-Sep-2018

233 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: ky - wineindustrynetwork.com · and costly manual tank cleaning. Compact and efficient, the Alfa Laval ... ALFA LAVAL is a trademark registered and owned by Alfa Laval Corporate AB

.

kyThe device that transformed the tank cleaning industryAlfa Laval GJ 8

.

ApplicationDesigned with ergonomics in mind, the Alfa Laval GJ 8 provides thesame high impact clean as traditional, larger tank cleaners but is lighter,shorter, and narrower. This device is part of the world-renownedGamajet range of high impact tank cleaning devices, and is the perfectalternative to heavy impingement cleaners, time-intensive spray balls,and costly manual tank cleaning. Compact and efficient, the Alfa LavalGJ 8 allows for space saving while maintaining the impact, durability,and range required for optimal impingement tank cleaning. This deviceis fluid-driven, eliminating the need for power assistance and is idealfor cleaning stubborn residues in large tanks in a variety of industriessuch as ethanol, paper, pulp, chemical, steel, industrial fermentationand many more applications requiring high impact cleaning.

Working principleThe Gamajet range of high impact tank cleaning devices combinepressure and flow to create high impact cleaning jets. Cleaning occursat the point at which the concentrated stream impacts the surface. Itis this impact and the tangential force that radiates from that pointwhich blasts contaminants from the surface, scouring the tank interior.In conjunction with this impact, the device is engineered to rotate ina precise, repeatable and reliable, 360° pattern. This full-coverage,global indexing pattern ensures the entire tank interior is cleaned,every time.

TECHNICAL DATA

Lubricant . . . . . . . . . . . . . . . . . . . Food gradeMax. throw length . . . . . . . . . . . . . 14 - 26 m (45-85 ft.)

PressureWorking pressure . . . . . . . . . . . . . . 3 - 28+ bar (40 - 400+ PSI)Recommended pressure . . . . . . . . . 4 - 20 bar (50 - 300 PSI)

Cleaning Pattern

First Cycle Full Pattern

The above drawings show the cleaning pattern achieved on acylindrical horizontal vessel. The difference between the first cycle andthe full pattern represents the number of additional cycles available toincrease the density of the cleaning.

Certificate2.1 material certificate

PHYSICAL DATA

Materials1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).

TemperatureMax. working temperature . . . . . . . . 95°C (203°F)Max. ambient temperature . . . . . . . . 140°C (284°F)

Weight . . . . . . . . . . . . . . . . . . . . . 6.5 kg (14.5 lbs.)

ConnectionsStandard thread . . . . . . . . . . . . . . . 1½” Rp (BSP) or NPT, femaleAvailable option . . . . . . . . . . . . . . . 2” Rp (BSP) or NPT, female

OptionsElectronic rotation sensor to verify 3D coverage.

CautionDo not use for gas evacuation or air dispersion.

Page 2: ky - wineindustrynetwork.com · and costly manual tank cleaning. Compact and efficient, the Alfa Laval ... ALFA LAVAL is a trademark registered and owned by Alfa Laval Corporate AB

Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is

available upon request.

Flow Rate Impact Throw Length

1 3 5 7 9 11 13 15 17 19

3.4

6.4

9.4

12.4

15.4

18.4

21.4

24.4

27.4

30.4

33.4

15

30

45

60

75

90

105

120

135

150

15 55 95 135 175 215 255 295 psi

m3/h USgpm

bar

6.4mm (1/4in)

11.1mm (7/16in)

9.5mm (3/8in)

7.9mm (5/16in)

7.1mm (9/32in)

Nozzle

Inlet pressure Inlet pressure- - - Wetting, — Impact cleaning

Cleaning Time

8 10 12 14 16 18 20 22 24 26

4

5

6

7

8

9

10 6

7

8

9

10

11

12

13

14

35 45 55 65 75 85 95 105 115

LV LMSML LRG

USgpm

rpm min

m3/h

10

Page 3: ky - wineindustrynetwork.com · and costly manual tank cleaning. Compact and efficient, the Alfa Laval ... ALFA LAVAL is a trademark registered and owned by Alfa Laval Corporate AB

Dimensions Dimensions 180° directional version

Dimensions

A B C D E F G H Imm 281 202 215 51 118 216 248 121 165in 11.05 7.95 8.46 2.02 4.64 8.50 9.76 4.76 6.50

Dimensions 180° directional version

A B C D E F Gmm 281 217 126 51 211 350 248in 11.05 7.95 8.46 2.02 4.64 8.50 9.76

Page 4: ky - wineindustrynetwork.com · and costly manual tank cleaning. Compact and efficient, the Alfa Laval ... ALFA LAVAL is a trademark registered and owned by Alfa Laval Corporate AB

Standard DesignThe choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 8can be supplied with a “Declaration of Conformity” for material specifications.

TRAX simulation toolTRAX is a unique software that simulates how the Alfa Laval GJ 8 performs in a specific tank or vessel. The simulation gives information on wettingintensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correctcombination of flow, time, and pressure to implement.A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tankcleaning applications. The TRAX demo is free and available upon request.

.

Wetting Intensity

2.5

2.9

3.4

3.9

4.5

5.3

6.1

7.1

8.3

9.6

11

13

15

0.06

0.07

0.08

0.09

0.11

0.13

0.15

0.17

0.20

0.24

0.27

0.32

0.37

TD 523-208

(USgallon/ft2)

D12.2m (480”), H19.6m (770”), 2xØ7.94mm (2xØ5/16”) Time

= 3.1 min.

D12.2m (480”), H19.6m (770”), 2xØ7.94mm (2xØ5/16”) Time

= 12.5 min.

.

ESE03000EN 1015

Alfa Laval reserves the right to change specifications without prior

notification. ALFA LAVAL is a trademark registered and owned by Alfa Laval

Corporate AB. © Alfa Laval

How to contact Alfa LavalContact details for all countriesare continually updated on our website.Please visit www.alfalaval.com toaccess the information direct.