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KTM EM-Series

Product Overview

The EM-Series is KTM's bespoke line of valves for extreme services. Unparalleled in quality and performance, they can be designed for any combination of abrasive, corrosive, high temperature and high cycle applications.

Offered in On/Off and Vari-V versions, EM-Series valves provide the best wear resistance, have truly bi-directional sealing and bubble tight shut-off, tolerate high temperature shocks and outlast all the competition on the world's most demanding services.

One year guarantee or extended guarantee options for special applications

A Cut Above

• DN 15 to DN 250 (NPS 1/2 to NPS 10)

• Option: PN rated flanged valves PN 16 to PN 250• Class 150 up to Class 1500• -50°C (-58°F) TO 650°C (1202°F)

Flanged, socket weld, butt weld, threaded and non-standard end connections

Lockable tee-handle, gearbox and actuated options

Dual live loaded packing sets eliminate shaft leaks

Blow-out proof shaft design ensures

safetyPressures up to

Class 1500

Ball and seats have the most advanced coating/surface hardening technology options available, to provide the best

solution for critical applications

Metal ball and seats are lap matched to provide bubble-tight shut-off

Oversized shaft to prevent twisting

Extended bonnet for insulation

Arcuate cut ball for abrasive or high cycle applications

Patented scalloped seats/rings prevent build-up of material between the seat and the spring

Manufactured in all commercially available materials (Hastelloy, Alloy 20, Titanium, Duplex, Monel, Zirconium, etc.)

Patent pending tripod mounting bracket with ISO 5211 option for simple and precise actuator mounting

Live loaded body and bonnet bolts compensate for thermal expansion, pressure fluctuations and vibration

Live loaded seats are offered with tightness that exceeds ISO 5208 Rate A and/or API 598 for On/Off valves AND better than FCI 70-2 or ASME B16.104 Class 6 on Vari V Valves.

• Bi-directional seating to handle back

pressures to the full pressure rating

of the valve

The On/Off Ball Valve is an elite, made-to-order, metal seated ball valve, unparalleled in quality

and performance.

ON/OFF VALVE

The EM-Series valves are designed for any combination of abrasive, corrosive, high temperature, high pressure and high-cycle applications. Options include Vari-V and arcuate cut balls, exotic alloys, and scalloped seats. Not only do KTM Ball Valves provide superior performance for the toughest applications, they are truly bi-directional and provide bubble-tight shut-off. Seating options that exceed

the API 598 standard using helium as the testing fluid are also available.

When precise control of flow or pressure is required in a metal seated ball valve, the KTM Vari-V Control Valve is perfect for your tough applications. Standard 10°, 30°, 60°, 90° V’s are cut in to the ball for a complete range of CV's and control requirements. Custom profile V’s are used for unusual

applications requiring special flow characteristics.

The Vari-V Ball Valve offers precise flow control through a specific profile that is

machined into the ball.

VARI-V VALVE

At the heart of every KTM EM-SERIES control valve is the Vari-V ball. The profile of the V-ball determines the flow characteristic of the valve and can be changed to suit the application. 10°, 30°, 60° and 90° V-balls are the most commonly used, but many other profiles are available. The transition between high flow and fine control with the Vari-V is extremely smooth.

ControlFreak

Linear-V

High Turndown-V

Filler-V

10˚ V-Ball

30˚ V-Ball

60˚ V-Ball

90˚ V-Ball

Custom V-balls are available for applications where specific flow requirements can not be met with the standard V-balls. Using Computational Fluid Dynamics (CFD), we can create a V-ball with a specific profile to fit any application. Anti-cavitation trim is also available. Please contact your KTM Sales Representative for details

FreeSpirit

Linear-V is a slot in the ball that can be machined for precise flow requirementsFiller-V is used when you need maximum flow for filling, followed by precise flow to accurately control the levelHigh Turndown-V maximizes flow in the open position, and provides fine flow control when the valve is partially closed

e

An arcuate cut is a profile in opposite sides of the ball that reduces velocity both when the

valve opens, and as it closes. When a standard ball valve is in the first and last ten degrees of

opening, the gap between the ball and seat is an elliptical shape. The velocities are very high

(especially in the corners), and erosion occurs. With an arcuate cut, the opening on the ball

is close to three times larger. This reduces the velocity by spreading out the flow through a

larger opening, which ultimately reduces wear on the ball and seats. An arcuate cut ball is

best utilized in abrasive and high cycle applications.

SlowPoke

A common problem with metal seated valves is the build-up of material between the seat and

the spring. Our approach to this problem is very different from traditional valve manufacturers.

Their valve designs attempt to prevent media from getting behind the seat by sealing the outer

edge and back of the seat. Our philosophy is the opposite: let the media flow behind the seat

with a seat design that allows materials to escape just as easily. This is done with angled scallops

at the back and outer edge of the seat. The size, steepness of the angle, and spacing of the

scallops vary with particle size and the pressure differential inside the valve

SmoothOperator

The KTM Tripod Mount is designed to eliminate the problems associated with traditional brackets.

Heat EliminationThe tripod acts as a heat sink with lots of open areas to dissipate heat.

Dead CenteredThe mounting plate is secured between the CNC machined mounting plate is secure and cannot move in any direction. This guarantees perfect alignment of the actuator to the valve.

Easy to Assemble The plate can be mounted on the actuator first, then the actuator will automatically be aligned by the three prongs.

Perfectly FlatThree points define a plane, meaning the actuator will not rock.

Fully Visible The double “D” on the shaft is easily seen, giving a constant visual indication of the valve’s position.

Open Between the ProngsAllows full access to the packing adjustment without removal of the actuator.

Insulatable A minimum of 50mm (2") between the top of the flange and the tripod allows insulation to be installed without covering the packing adjustments.

TRIPOD MOUNT

Finite Element Analysis (FEA) is used in KTM's design process to predict the behavior of

a valve’s components by subjecting them to varying loads. This ensures structural integrity.

The analysis is based on variables such the maximum pressure and temperature inside the

valve, and the valve orientation and maximum actuator torque. The illustration shows the

stress distribution in a body and bonnet assembly, based on FEA analysis.

StressReliever FluidPerformer

Computational Fluid Dynamics (CFD) is used to calculate the flow through the trim of a valve. It

determines locations of high velocity and high flow, and assists in trim engineering for specific

applications where velocities need to be controlled. CFD is also used to determine the flow

coefficient (Cv) of KTM Vari-V balls and aids in designing them to custom specifications. The

illustration shows flow through a trim set at 45˚open.

-29

to 3

8 93 149

204

260

316

371

427

482

538

593

649

-20

to 1

00 200

300

400

500

600

700

800

900

1000

1100

1200

0

17

86

121

138

172900 Class

600 Class

300 Class

150 Class

34

52

69

103

155Saturated Steam

250

1250

1750

2000

2500

500

750

1000

1500

2250

Pre

ssu

re (

bar)

Temperature (˚C)

Pre

ssu

re (

psi

g)

Temperature (˚F)

OPERATING INFORMATION Class 150, Class 300, Class 600, Class 900 KTM EM-SERIES Valves

0

138

276

414

552

690

827

-20

to 1

00 200

300

400

500

600

700

800

900

1000

1100

1200

1500 Class

2000

4000

6000

8000

10000

12000

-29

to 3

8 93 149

204

260

316

371

427

482

538

593

649

Pre

ssu

re (

bar)

Temperature (˚C)

Pre

ssu

re (

psi

g)

Temperature (˚F)

OPERATING INFORMATION Class 1500KTM EM-SERIES Valves

COATINGS

HardCore

BORONIZINGA thermochemical surface treatment in which Boron atoms are diffused into the surface of a base metal to form borides. It creates a new intermetallic layer with a hardness off the Rockwell C scale. The base metal is chosen to handle the temperature, abrasiveness and corrosiveness of the process and has a far superior wear resistance to that of coatings. In addition, it can handle temperature shocks extremely well.

High Velocity Oxygen Fuel (HVOF) is a thermal spray process that fuses a powdered metal feed (generally Chrome or Tungsten Carbide) onto a base material. In this process the oxygen flame, paired with a number of fuel gases, accelerates and propels the feed stock at supersonic speeds (549 m/sec or 1800ft/sec) directly on to the base material. Temperatures can reach upwards of 2300°C (4172°F). When particles strike the base material, they form a "splat", quickly cooling to create a high density coating.

Class 900

Class 600

Class 300

Class 150

Class 1500

Sky's the Limit

Alloy 20

Duplex

Hastelloy

Incoloy

Inconel

Monel

Super Duplex

Stellite

Tantalum

Titanium

Zirconium

Other

KTM EM-Series valves can be made from any commercially available metals such as:

Material Ratings

F11: A 182 Gr. F11 Ct. 2, A 217 Gr. WC6

0

200

400

600

800

-29

to 3

8 50 100

150

200

250

300

350

400

450

500

550

600

1500 Class900 Class600 Class300 Class150 Class

-20

to 1

00 122

212

302

392

482

572

662

752

842

932

1022

1112

2901

5802

8702

11603

F11: A 182 Gr. F11 Cl.2, A 217 Gr. WC6

F22: A 182 Gr. F22 Cl.3, A 217 Gr. WC9

0

200

400

600

800

-29 t

o 38 50 10

015

020

025

030

035

040

045

050

055

060

0


-20 t

o 10

012

221

230

239

248

257

266

275

284

293

210

2211

12

2901

5802

8702

11603

F22: A 182 Gr. F22 CI.3, A 217 Gr. WC9Temperature (°C )

F9: A 182 Gr. F9

0

200

400

600

800

-29

to 3

8 50 100

150

200

250

300

350

400

450

500

550

600

650


-20

to 1

00 122

212

302

392

482

572

662

752

842

932

1022

1112

2901

5802

8702

11603

1202

F9: A 182 Gr. F9P

ress

ure

(b

ar)

Pre

ssu

re (

psi

g)

Temperature (˚C)Temperature (˚F)

Pre

ssu

re (

bar)

Pre

ssu

re (

psi

g)


Pre

ssu

re (

bar)

Pre

ssu

re (

psi

g)


0

200

400

600

800

-29

to 3

8 50 100

150

200

250

300

Temperature ° C


-20

to 1

00 122

212

302

392

482

572

2901

5802

8702

11603

SP & DP: A 182 Gr. F51, A 789 Gr. S32750, A 789 Gr. S32760

Temperature (°C )

SL: A 182 Gr. F316L

0

175

350

525

700

-29

to 3

8 50 100

150

200

250

300

350

400

450


-20

to 1

00 122

212

302

392

482

572

662

752

842

2524

5076

7614

10153

SL: A 182 Gr. F316L

Material Ratings

Temperature (°C )

SS: A 351 Gr. CF8M, A 479 Gr. 316

0

200

400

600

800

-29

to 3

8 50 100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

816


-20

to 1

00 122

212

302

392

482

572

662

752

842

932

1022

1112

2901

5802

8702

11603

1202

1292

1382

1472

1501

SS: A 351 Gr. CF8M, A 479 Gr. 316P

ress

ure

(b

ar)

Pre

ssu

re (

psi

g)


Pre

ssu

re (

bar)

Pre

ssu

re (

psi

g)


Pre

ssu

re (

bar)

Pre

ssu

re (

psi

g)


mm, kgs / inches, lbs KTM BALL VALVE OVERALL DIMENSIONS2

Valve Size

A(diameter)

B C D(diameter)

E FG

Weight3

Class 600

Class900

Class1500

DN 15 FP/ NPS 1/2 FP

165.10/ 6.50 9.52/ 0.375 199.39/ 7.85 12.70/ 0.50 104.14/ 4.10 262.89/ 10.35 107.95/ 4.25 139.70/ 5.50 165.10/ 6.50 203.20/ 8.00 228.60/ 9.00 18.1/ 40

DN 20 SP/ NPS 3/4 SP

165.10/ 6.50 9.52/ 0.375 199.39/ 7.85 12.70/ 0.50 104.14/ 4.10 262.89/ 10.35 117.35/ 4.62 152.40/ 6.00 190.50/ 7.50 228.60/ 9.00 254.00/ 10.00 20.4/ 45


203.20/ 8.00 12.70/ 0.5 233.17/ 9.18 16.00/ 0.63 119.38/ 4.70 311.91/ 12.28 117.35/ 4.62 152.40/ 6.00 190.50/ 7.50 228.60/ 9.00 254.00/ 10.00 31.8/ 70

DN 25 SP/ NPS 1 SP

203.20/8.00 12.70/ 0.5 233.17/ 9.18 16.00/ 0.63 119.38/ 4.70 311.91/ 12.28 127.00/5.00 165.10/ 6.50 215.90/ 8.50 254.00/ 10.00 292.10/ 11.50 34.5/ 76

DN 25 FP/ NPS 1 FP

203.20/8.00 12.70/ 0.5 238.25/ 9.38 16.00/ 0.63 119.38/ 4.70 316.99/ 12.48 127.00/5.00 165.10/ 6.50 215.90/ 8.50 254.00/ 10.00 292.10/ 11.50 37.2/ 82

DN 32 SP/ NPS 1 1/4 SP

203.20/8.00 12.70/ 0.5 238.25/ 9.38 16.00/ 0.63 119.38/ 4.70 316.99/ 12.48 139.70/ 5.50 177.80/ 7.00 228.60/ 9.00 279.40/ 11.00 317.50/ 12.50 38.6/ 85

DN 32 FP/ NPS 1 1/4 FP

279.40/ 11.00 19.05/ 0.75 336.04/ 13.23 22.35/ 0.88 160.02/ 6.30 443.99/ 17.48 139.70/ 5.50 177.80/ 7.00 228.60/ 9.00 279.40/ 11.00 317.50/ 12.50 72.6/ 160


279.40/ 11.00 19.05/ 0.75 336.04/ 13.23 22.35/ 0.88 160.02/ 6.30 443.99/ 17.48 165.10/ 6.50 190.50/ 7.50 241.30/ 9.50 304.80/ 12.00 342.90/ 13.50 78.5/ 173


279.40/ 11.00 19.05/ 0.75 353.82/ 13.93 22.35/ 0.88 160.02/ 6.30 461.77/ 18.18 165.10/ 6.50 190.50/ 7.50 241.30/ 9.50 304.80/ 12.00 342.90/ 13.50 77.1/ 170

DN 50 SP/ NPS 2 SP

279.40/ 11.00 19.05/ 0.75 353.82/ 13.93 22.35/ 0.88 160.02/ 6.30 461.77/ 18.18 177.80/ 7.00 215.90/ 8.50 292.10/ 11.50 368.30/ 14.50 368.30/ 14.50 88.9/ 196

DN 50 FP/ NPS 2 FP

309.88/ 12.20 19.05/ 0.75 353.82/ 13.93 25.40/ 1.00 150.37/ 5.92 474.47/ 18.68 177.80/ 7.00 215.90/ 8.50 292.10/ 11.50 368.30/ 14.50 368.30/ 14.50 99.8/ 220


309.88/ 12.20 19.05/ 0.75 353.82/ 13.93 25.40/ 1.00 150.37/ 5.92 474.47/ 18.68 190.50/ 7.50 241.30/ 9.50 330.20/ 13.00 419.10/ 16.50 419.10/ 16.50 113.4/ 250


368.30/ 14.50 25.40/ 1.00 405.13/ 15.95 31.75/ 1.25 152.65/ 6.01 542.29/ 21.35 190.50/ 7.50 241.30/ 9.50 330.20/ 13.00 419.10/ 16.50 419.10/ 16.50 170.1/ 375

DN 80 SP/ NPS 3 SP

368.30/ 14.50 31.75/ 1.25 405.13/ 15.95 31.75/ 1.25 152.65/ 6.01 542.29/ 21.35 203.20/ 8.00 282.70/ 11.13 355.60/ 14.00 381.00/ 15.00 469.90/ 18.50 183.7/ 405

DN 80 FP/ NPS 3 FP

368.30/ 14.50 31.75/ 1.25 410.97/ 16.18 38.10/ 1.50 152.65/ 6.01 545.59/ 21.48 203.20/ 8.00 282.70/ 11.13 355.60/ 14.00 381.00/ 15.00 469.90/ 18.50 179.2/ 395

DN 100 SP/ NPS 4 SP

368.30/ 14.50 31.75/ 1.25 410.97/ 16.18 38.10/ 1.50 152.65/ 6.01 545.59/ 21.48 228.60/ 9.00 304.80/ 12.00 431.80/ 17.00 457.20/ 18.00 546.10/ 21.50 201.8/ 445

DN 100 FP/ NPS 4 FP

406.40/16.00 31.75/ 1.25 508.00/20.00 44.45/ 1.75 241.30/ 9.50 675.64/ 26.60 228.60/ 9.00 304.80/ 12.00 431.80/ 17.00 457.20/ 18.00 546.10/ 21.50 306.2/ 675

DN 150 SP/ NPS 6 SP

406.40/16.00 31.75/ 1.25 508.00/20.00 44.45/ 1.75 241.30/ 9.50 675.64/ 26.60 393.70/ 15.50 403.35/ 15.88 558.80/ 22.00 609.60/24.00 704.85/ 27.75 412.8/ 910

DN 150 FP/ NPS 6 FP

508.00/20.00 50.80/ 2.00 675.64/ 26.60 63.50/ 2.50 11.84/300.74 923.29/ 36.35 393.70/ 15.50 403.35/ 15.88 558.80/ 22.00 609.60/24.00 704.85/ 27.75 784.7/1730

DN 200 SP/ NPS 8 SP

508.00/20.00 50.80/ 2.00 675.64/ 26.60 63.50/ 2.50 11.84/300.74 923.29/ 36.35 457.20/18.00 501.65/ 19.75 660.40/26.00 736.60/ 29.00 831.85/ 32.75 889.0/ 1960

DN 200 FP/ NPS 8 FP (4)

609.60/24.00 57.15/ 2.25 900.68/ 35.46 76.20/ 3.00 378.46/14.90 1224.53/48.21 457.20/18.00 501.65/ 19.75 660.40/26.00 736.60/ 29.00 • 1451/ 3200

DN 200 FP/ NPS 8 FP (5)

711.20/ 28.00 57.15/ 2.25 1009.65/39.75 88.90/ 3.50 414.02/16.30 1358.90/53.50 • • • • 831.85/ 32.75 1905/ 4200

DN 250 SP/ NPS 10 SP (4)

609.60/24.00 57.15/ 2.25 900.68/ 35.46 76.20/ 3.00 378.46/14.90 1224.53/48.21 533.40/21.00 568.45/ 22.38 787.40/ 31.00 838.20/33.00 • 1542/3400

DN 250 SP/ NPS 10 SP (5)

711.20/ 28.00 57.15/ 2.25 1009.65/39.75 88.90/ 3.50 414.02/16.30 1358.90/53.50 • • • • 990.60/39.00 2132/4700

For valve sizes larger than DN 250/ NPS 10, please contact KTM for dimensional information.

(1) Mounting dimensions can be changed to suit custom actuator configurations(2) Except DN 200 and DN 250, weights are based on Class 1500 valves (contact KTM)(3) Dimensions are for Class 150, Class 300, Class 600 and Class 900 valves(4) Dimensions are for Class 1500 (5) NPT Ends also available, contact KTM for dimensions(6) Dimensions are approximate

Weights and dimensions are maximum numbers

KTM CONTROL BALL VALVE V-BALL CV

Valve Size Vari-V 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% Non Vari-V ball Cv’s


10˚30˚60˚90˚

2.955.76

10.1315.28

2.363.996.939.83

1.943.154.566.29

1.532.223.184.10

1.191.462.022.57

0.840.891.321.58

0.510.510.730.84

0.130.140.150.16

0.000.020.030.03

0.000.000.000.00

23

DN 20 SP/NPS 3/4 SP

10˚30˚60˚90˚

3.014.968.16

11.18

2.223.625.847.73

1.842.894.545.57

1.312.133.003.87

1.011.451.822.39

0.710.831.181.36

0.490.530.670.83

0.120.130.140.15

0.000.040.040.04

0.000.000.000.00

15

DN 20 FP/NPS 3/4 FP

10˚30˚60˚90˚

4.278.43

16.8427.63

3.556.45

11.0917.52

2.704.887.59

11.28

2.133.515.126.70

1.552.183.174.14

1.191.492.092.47

0.660.790.951.29

0.370.380.410.46

0.030.030.030.03

0.000.000.000.00

45

DN 25 SP/NPS 1 SP

10˚30˚60˚90˚

4.037.63

15.8219.37

3.295.93

10.8013.37

2.484.597.479.17

2.023.304.746.28

1.502.383.184.07

0.981.331.962.47

0.580.720.951.44

0.340.350.360.60

0.010.010.010.02

0.000.000.000.00

30

DN 25 FP/NPS 1 FP

10˚30˚60˚90˚

5.8812.3426.9140.62

4.979.86

17.3726.78

4.257.50

12.4717.96

3.285.368.19

11.74

2.143.895.457.48

1.742.413.454.49

1.061.632.162.55

0.840.950.971.09

0.220.240.260.28

0.000.000.000.00

77

DN 32 SP/NPS 1 1/4 SP

10˚30˚60˚90˚

5.7410.7523.3037.20

5.099.40

15.5926.09

4.106.63

11.0317.26

3.135.048.11

10.44

2.323.555.046.91

1.592.303.204.37

1.091.541.962.38

0.660.680.951.04

0.210.230.240.26

0.000.000.000.00

46

DN 32 FP/NPS 1 1/4 FP

10˚30˚60˚90˚

10.2420.1039.2670.96

6.8716.0927.2544.32

6.8612.1719.3629.44

5.228.66

13.1118.79

3.736.098.82

11.83

2.864.225.607.44

2.232.553.254.51

1.191.671.752.32

0.520.560.560.75

0.000.000.000.00

126


10˚30˚60˚90˚

9.9020.1337.0966.22

8.0215.8927.3843.48

6.7212.1219.0128.48

5.038.88

13.5618.44

4.426.589.17

12.28

3.224.506.108.08

1.902.383.454.51

0.781.001.241.68

0.360.260.280.35

0.000.000.000.00

82


10˚30˚60˚90˚

12.7628.6055.7396.99

11.0622.3540.1662.87

7.6515.2326.5438.90

5.9411.3817.5324.95

5.218.30

11.8715.69

3.505.487.319.73

2.412.463.075.46

0.891.371.592.37

0.000.460.340.62

0.000.000.000.00

192

DN 50 SP/NPS 2 SP

10˚30˚60˚90˚

13.4127.1549.5680.14

10.2220.9235.8152.63

8.1215.3624.7735.60

5.9811.5417.2023.75

4.747.25

10.8814.43

3.884.907.219.03

2.433.434.105.42

1.281.371.712.07

0.000.410.370.00

0.000.000.000.00

120

DN 50 FP/NPS 2 FP

10˚30˚60˚90˚

21.5347.4792.06

173.40

16.9837.4669.69

110.49

16.0127.3249.0873.44

12.4720.7531.9248.50

10.0714.1221.3629.56

5.269.65

13.9818.56

4.436.538.52

11.54

2.373.054.215.13

0.791.151.311.44

0.000.000.000.00

358


10˚30˚60˚90˚

18.6341.7483.22

139.40

14.8233.5860.0489.84

12.2826.1644.3561.63

8.9818.5229.9841.32

7.0013.6020.4127.57

5.018.59

12.5617.68

3.094.717.339.76

1.972.563.715.27

0.490.530.650.99

0.000.000.000.00

240


10˚30˚60˚90˚

35.1679.21

150.59253.06

29.3563.94

107.54180.69

24.6049.2280.65

119.78

19.6834.3252.9384.32

14.7025.2434.8950.76

10.6315.9022.7232.69

7.639.98

14.8721.11

3.854.986.44

11.67

1.322.162.021.79

0.000.000.000.00

611

DN 80 SP/NPS 3 SP

10˚30˚60˚90˚

34.9373.79

138.23240.46

23.8856.60

101.69154.55

19.8943.6774.53

114.28

16.2533.4251.9473.22

13.5622.8734.9447.24

10.5215.2421.5531.57

7.6010.2213.9817.96

3.996.827.69

10.50

2.182.472.144.49

0.710.690.540.21

350

DN 80 FP/NPS 3 FP

10˚30˚60˚90˚

47.02105.15190.26388.90

32.6580.57

136.08235.03

26.3458.10

112.14157.48

19.8442.9082.2299.49

15.8929.9654.1064.78

12.2719.58

27.638.4

7.9712.1415.80

22.2

3.985.04

13.5411.64

1.811.96

11.063.53

0.000.000.000.00

858

DN 100 SP/NPS 4 SP

10˚30˚60˚90˚

44.0795.43

171.46283.27

33.6477.54

139.82208.78

27.1657.24

103.63147.71

21.8542.3468.8698.21

16.3728.9547.1262.96

11.6119.7727.8041.66

8.4613.0516.7925.34

4.826.047.85

10.82

1.662.062.073.15

0.000.000.000.00

607

DN 100 FP/NPS 4 FP

10˚30˚60˚90˚

58.97160.29332.17652.17

52.74131.67243.98401.89

43.58100.78174.60262.88

33.5272.91

118.86170.63

25.9353.7181.15

111.42

18.1635.1051.8073.39

11.1219.4924.7943.49

7.4210.7315.3424.32

3.663.906.487.20

1.651.341.011.38

1512

DN 150 SP/NPS 6 SP

10˚30˚60˚90˚

71.0164.0270.0409.0

58.0129.0213.0329.0

45.095.0

163.0244.0

35.070.0

115.0166.0

26.051.076.0

110.0

20.036.051.072.0

13.022.031.044.0

7.011.015.022.0

3.14.14.87.4

0.000.000.000.00

1055

DN 150 FP/NPS 6 FP

10˚30˚60˚90˚

148.0367.0816.0

1292.0

112.0286.0568.0890.0

91.0205.0414.0581.0

76.0146.0272.0382.0

55.0104.0177.0234.0

40.070.0

110.0145.0

30.047.067.088.0

19.025.034.045.0

7.49.0

10.014.4

0.000.000.000.00

3664

DN 200 SP/NPS 8 SP

10˚30˚60˚90˚

134.0338.0648.0

1106.0

112.0270.0513.0768.0

92.0209.0378.0538.0

86.0159.0260.0360.0

54.5109.0175.0242.0

35.575.0

112.0148.0

28.046.065.082.0

17.024.032.042.0

6.88.7

10.013.0

0.000.000.000.00

2060

DN 200 FP/NPS 8 FP

10˚30˚60˚90˚

297.0757.0

1650.02577.0

255.0566.0

1078.01682.0

195.0404.0724.0

1065.0

165.0294.0490.0664.0

115.0195.0305.0400.0

75.0130.0186.0233.0

49.070.8

100.0125.0

25.030.040.048.0

5.05.55.76.0

0.000.000.000.00

7768

DN 250 SP/NPS 10 SP

10˚30˚60˚90˚

289.0683.0

1334.02176.0

245.0556.0

1014.01518.0

190.0393.0714.0

1022.0

153.0287.0483.0650.0

105.0185.0298.0383.0

70.0125.0182.0222.0

46.072.095.0

121.0

20.028.436.045.0

4.85.35.55.8

0.000.000.000.00

5826

For valve sizes larger than DN 250/ NPS 10, please contact KTM for Cv information.

Cv is defined as the flow of water at 70˚F in US gallons per minute though a valve with a 1 psi pressure drop.

Class 300

Class 150

Size Port Bore Connection Type Body Shaft Ball Seat Ball Profile Packing Handle Special Direction 01=DN 15/ NPS 1/2

S = standard 1 = Schedule 40 F = flanged 1 = 150 C = cast SL = 316L I7 = Inconel 718 B7 = Borided Inconel 718 I7B = Inconel 718, borided 10 = 10˚ V-Ball C = PTFE chevron A = actuated DB = drilled ball (upstream side) U = Unidirectional

02 =DN 20/ NPS 3/4

F = full 2 = Schedule 80 S = socket weld 2 = 300 B = bar stock SH = 316H I6 = Inconel 625 B6 = Borided Inconel 625 I6B = Inconel 625, borided 30 = 30˚ V-Ball G = standard graphoil B = bare shaft O2 = oxygen cleaning B = Bidirectional

03 =DN 25/ NPS 1

T = true bore 3 = Schedule 160 B = butt weld 3 = 600 F = forging SS = 316 SS S7 = 17-4 Ph I7 = Inconel 718 HCB = Hastelloy C, borided 60 = 60˚ V-Ball T = tee handle SC = scalloped seat •

04 =DN 32/ NPS 1 1/4

• 4 = Schedule 5S X = extended BW 4 = 900 O = other CS = Carbon Steel SS = 316 SS I6 = Inconel 625 HBB = Hastelloy B, borided 90 = 90˚ V-Ball • G = gear box S1 = SC + O2 •

05 =DN 40/ NPS 1 1/2

• 5 = Schedule 10S R = RTJ 5 = 1500 • F1 = 1 ¼ Chrome SH = 316H SS = 316 SS EGR = encapsulated graphite LN = linear V-Ball • L = lever S4 = DB + O2 •

06 =DN 50/ NPS 2

• 6 = Schedule 120 N = NPT O = other • F2 = 2 ¼ Chrome SL = 316L SH = 316H ZR2 = Zirconium 702 HT = high turndown V • K = lock-out OT = other •

07 =DN 65/ NPS 2 1/2

• 7 = Schedule XXS G = Grayloc® • F9 = 9 Chrome A2 = Alloy 20 SL = 316L ZR5 = Zirconium 705 FL = filler V-Ball • 1 = T + K NS = no special •

08 =DN 80/ NPS 3

• O = other O = other • HC = Hastelloy C276 HB = Hastelloy B KS = Kolsterised Ball ST6 = Stellite 6 AR = arcuate cut • 2 = G + K •

09 =DN 100/ NPS 4

• • • • • HB = Hastelloy B HC = Hastelloy C276 A2 = Alloy 20 CCC = chrome carbide coating AC = anti-cavitation • 3 = L + K •

10 =DN 150/ NPS 6

• • • • • DP = Duplex H2 = Hastelloy C22 HS HB = Hastelloy B TCC = tungsten carbide coating OT = other • 4 = A + K •

11=DN 200/ NPS 8

• • • • • SP = Super Duplex DP = Duplex Stainless HC = Hastelloy C OTH = other NO = none • O = other • •

12=DN 250/ NPS 10

• • • • • A1 = Alloy 20 SP = Super Duplex DP = Duplex Stainless • • • • •

13=DN 300/ NPS 12

• • • • • I6 = Inconel 625 T2 = Titanium, Gr. 2 SP = Super Duplex • • • • • •

14 =DN 350/ NPS 14

• • • • • I7 = Inconel 718 T3 = Titanium, Gr. 3 S6 = Stellite 6 • • • • • •

15 =DN 400/ NPS 16

• • • • • T2 = Titanium, Gr. 2 T5 = Titanium, Gr. 5 T2 = Titanium, Gr. 2 • • • • • •

• • • • • • T3 = Titanium, Gr. 3 M4 = Monel 400 T3 = Titanium, Gr. 3 • • • • • •

• • • • • • T5 = Titanium, Gr. 5 M5 = Monel 500 T5 = Titanium, Gr. 5 • • • • • •

• • • • • • M4 = Monel 400 Z2 = Zirconium 702 CC = chrome carbide coating • • • • • •

• • • • • • M5 = Monel 500 Z5 = Zirconium 705 TC = tungsten carbide coating • • • • • •

• • • • • • Z2 = Zirconium 702 OT = other M4 = Monel 400 • • • • • •

• • • • • • Z5 = Zirconium 705 • M5 = Monel 500 • • • • • •

• • • • • • OT = other • Z2 = Zirconium 702 • • • • • •

• • • • • • • • OT = other • • • • • •

• • • • • • • • • • • • • •

†Example valve: DN 100, full port, schedule 40, Class 150 flanged, bar stock Inconel 718 body and shaft, Borided Inconel 718 ball and seats, 10˚ V-Ball, graphoil packing, gear box, scalloped seat with oxygen cleaning, unidirectional

(e.g. part number: 09F1F1BI7-I7B7I7B10-GGS1U†)

WARRANTY - The Seller warrants its products against defects in material or workmanship, when used on those

services approved by the Seller, for a period of one (1) year from date of original shipment. The Seller's liability under

this warranty shall be limited to repair or replacement at Seller's option of such defective products, F.O.B. factory,

upon proof of defect satisfactory to Seller. Seller shall have no further liability for damages of any kind, including but

not limited to personal injuries and property damage, resulting from use of Seller's product. This warranty is expressly in

lieu of all other warranties, either express or implied, including any implied warranty as to merchantability or fitness for

any particular purpose. Special and consequential damages: In no event shall Seller be liable for any consequential or

special damages arising from any breach of these terms and conditions from the use of its products.

WARRANTy

EM-SERIES PART NuMBERING SySTEM

Pressure(Class)

DESIGN SPECIFICATIONS• ANSI/ASME B16.34 Valves-Flanged, Threaded and Welding Ends

• API 6D Pipeline Valves

• API 608 Metal Ball Valves - Flanged, Threaded and Welding ends

• ISO 17292 – Metal ball valves for petroleum, petrochemical and allied industries

• API 598 Valve Inspection and Testing

• ASTM A 194/A193M-96b Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service

• ASTM A 194/A194M-96 Carbon and Alloy Steel Nuts for High Pressure and High Temperature Service

• ANSI/ASME B1.3M Screw Thread Gauging Syshaft for Dimensional Acceptability

• ANSI/ASME B16.10 Face-to-Face and End-to-End Dimensions of Valves

• MSS SP-25 Standard Marking Syshaft for Marking Valves, Fittings, Flanges and Unions

• CSA B51-95 Boiler, Pressure Vessel and Pressure Piping Code

• Mill certificates and additional non-destructive testing are available if required

• ISO 9001: 2000

Tyco reserves the right to change product designs,specifications and services without notice

Copyright © 2011 Tyco Flow Control.All rights reserved.

KTMNM-0047-EN-1111

www.ktm-valve.co.jpwww.tycoflowcontrol.com

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