ktc edm super drilling edm machine · 2019-01-18 · ktc edm super drilling edm machine high...
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KTC EDM Co., Ltd. – Our customers
Broken Tap buster
CNC Superdrill Submersible
KTC EDM Co., Ltd. since 1989
1axis Indexer
2axis Indexer
KTC EDM Super Drilling EDM machine
High Quality machining
Stable machining
Micro small hole drilling
Machine with durability
23, geonji-ro 121beon-gil, Seo-gu, Incheon, 22773 Republic of KoreaT/ +82 32 665 4141 F/ +82 32 665 4149
H/ www.superdrill.co.krKTC EDM Co., Ltd.
EDMEDM Specialist
EDMEDM Specialist
0302 KTC EDM Co., Ltd.
EDM Specialist
※ It is possible to make custom-made machine by specialized machine for product process.
EDB-1060F
Large super-drilling machine for presses / other molds
Maximum workpiece size(W*D*H): 1,360 X 920 X 410(mm)Machine Size(W*D*H) : 1,480 X 1,240 X 2,645(mm)
EDB-640F
Maximum workpiece size(W*D*H)
: 1,000*685*270(mm)Machine Size(W*D*H) : 1,510*2,023*2,100(mm)
Medium-sized super-drilling machine for various molds processing
EDB-435F
Small / medium sized super-drill machine suitable for PCB (FPCB) / part mold
Maximum workpiece size(W*D*H)
: 720*580*285(mm)Machine Size(W*D*H) : 750*900*1,810(mm)
Maximum workpiece size(W*D*H)
: 700*580*285(mm)Machine Size(W*D*H) : 750*900*1,810(mm)
EDB-435
Reasonable price semi-automatic super-drilling machine for parts processing and fine hole(0.08mm) machining
EDB-435F Submerge
Maximum workpiece size(W*D*H)
: 720*580*285(mm)Machine Size(W*D*H) : 750*900*1,810(mm)
Submersible processing (water, oil) to ensure the processing of large diameter safely. Suitable for high quality parts processing
Maximum workpiece size(W*D*H)
: 665*435*250(mm)Machine Size(W*D*H) : 805*770*1,982(mm)
SD-1M
Highly useful manual superdrill
Power Supply Unit(W*D*H)
: 280*196*355(mm)EDM Head Assembly(W*D*H)
: 57*73*358(mm)
EDM-DR
Small / mobile super-drill machine (broken tap remover)
1 axis index / 2 axis index
- Machining range 150mm dia
Indexers(RT-130, RT-130S)
Indexer of KTC EDM's own development. Various CNC angle work with equipment.
Applicable
field
Press mold Other molds Semiconductor mold Wire start hole
Watch Parts Automotive Parts Parts processing Nozzle Machining
Certification details
KTC EDM Machine information EDM Specialist
Title of invention :
Hydraulic pump for fine hole discharge machine
Patentee: KTC CO., LTD. (12111-005 ****)
Title of invention :
Electrode holder for fine hole discharge machining machine
Patentee: KTC CO., LTD. (12111-005 ****)
Title of invention:
Insulation work table assembly for electric discharge machine
Patents: KTC CO., LTD. (12111-0******)
Holds many other patents
0504 KTC EDM Co., Ltd.
KTC EDM Machine - FEATURES EDM Specialist
Automatic Electrode Changer
When replacing the electrode, the exchange procedure
is done without moving to the exchange position,
so the exchange time is very short and the position accuracy
is maintained.
Loadable Electrode : More than hundreds of electrode
(depends on the electrode size)
Exchanging time : Less than 1 min.
Exchange method : Exchanging without moving to exchanging position keeps position accuracy.
Electrode Wear
Low consumption of electrode (Especially for drilling small hole under 0.3mm)
Ex.) SKD-11 KTC EDM : 70~80% (Able to drill 8 holes)
Competitors : 120~140% (Able to drill 5 holes)
Pump – Pneumatic Type
The EDM drill pump, which requires liquid to pass through
very small electrode holes, has a great influence
on the completeness(quality) of the result.
We use air type pump to discharge the processing liquid
more quickly and uniformly without pulsation.
This gives a good machined surface and
maintains a uniform discharge gap.
Max. setting pressure : 250 Kg/㎠ (Optional)
High Durability
Easy maintenance
Much less pressure pulsation
Low noise and vibration
Various processing liquids such as water, oil and carbon can be used.
Axis driving Type – Servo motor
Driving motor
Max. setting pressure : 250 Kg/㎠ (Optional)
AC servo motor
Unlike competitors using
stepping motors,
we use precision
servo motors.
Low noise and vibration
Fast and precise position control (smooth axis feed)
High Durability
High precision product
MPG (Manual Pulse Generator)
x, y, z axis step feed (feed unit: 0.001 / 0.01 / 0.1)
Precision control
Shortening the setting time
Immediate and intuitive control
Easy workpiece setting is possible by MPG which
can control up to 0.001mm.
Workpiece fixing method
It is a method to put a workpiece
on a sliding rectangular jig bed.
Stable movement even when moving heavy workpieces.
0706 KTC EDM Co., Ltd.
KTC EDM Machine - Superdrill application example EDM Specialist
KTC EDM1 KTC EDM 2 KTC EDM 3We produce
the best equipment
and
are welcome to compare
with other companies’.
We produce
the best equipment
with precision and
durability
using high quality parts.
We do our best
to supply
high quality equipment
at a lower price.
EDMEDM Specialist
Completion hole 0.08mm
Close-up picture Measurement screen (measurement hole size: 0.082mm)
Application examples
0.06mm (Micro hole) example
This is a nozzle sample processed by Micro Hole Superdrill of KTC EDM.
- Material: SKD-11- Electrode used: 0.06mm- Completion hole: 0.08mm
Workpiece size:
15mm * 25mm
Constant blind depth processing - SPW Liquid processing machine
KTC EDM Superdrill with constant depth blind processing - The machining surface
is constant and efficient machining is possible with low consumption rate.
- Material: SKD-11- Hole size: 1.5mm- 31 hole machining- Depth 20mm
- Continuous processing with one electrode- Depth Tolerance 0.2 ~ 0.5mm- Using 40mm electrodes- Consumption 15% (90mm consumption)
Competitors - The ends are sharpKTC EDM - section cut after certain depth processing
Continuous AUTO Processing - 44,000 Hole Examples
KTC EDM superdrill had processed for 24 hours for one week without error
at 0.3mm / 44,000 holes.
- Material: SKD-11- Hole size: 0.3mm- 44,000 holes continuous machining
Photo - 44,000 holes continuous auto machining
Photo - 44,000 holes continuous auto machining
0908 KTC EDM Co., Ltd.
CNC SuperDrill EDM Specialist
CNC Superdrill / Automatic Electrode Changer
Features
Automatic electrode exchange device
Fast and precise setting with MPG
Assist slide guide
15 "touch screen
Real-time tool path
Pattern program
Variable spindle speed
Blind hole error measurement (constant depth processing)
Tracking unprocessed holes rework
Automatic compensation of electrode consumption
DRY run simulation
Backlash compensation
Pitch error compensation
Plate granite marble used (table, X base, Y base)
The latest AutoCAD-NC file conversion
OS: Windows 7 ~ 101957
1177
20
45
1274
LayoutPower Supply Unit
Dielectric Fluid Unit
CNC Control Unit
EDB 435FSpecification
720 X 580 X 285(mm)
Standard
CNC with AECMachine
Automatic Electrode Changer
Max. workpiece size (WxDxH)
X, Y axis stroke
Z axis stroke
W axis stroke
Usable electrode dia
Usable electrode length
Outside dimension (WxDxH)
Loading Weight
Power Capacity
Input Voltage
400 X 350(mm)
250mm
270mm
0.25~3.0mm(AEC)/ 3.1~6.0mm(Option)
300mm / 400mm
750 x 900 x 1,810(mm)
350kg
4 KVA
AC 3 phase 200/220V, 50~60Hz
Water / EDM Oil / Graphite etc.Usable fluid
Input System
Display
Positioning command system
Min. Input increment
Operating System
USB / LAN / MDI
15” LCD Touch Screen
Incremental / Absolute
0.001mm
Microsoft Windows 7~10
Tank capacity
Deionize system Optional
100 L (Standard) / 250 L
Specification
1110 KTC EDM Co., Ltd.
CNC SuperDrill EDM Specialist
NC Superdrill / Reasonable semi-automatic superdrill for fine hole machining
Features
Fast and precise setting with MPG
Assist slide guide (Option)
15 "touch screen
Real-time tool path
Pattern program
Blind hole error measurement (constant depth processing)
Tracking unprocessed holes rework
Automatic compensation of electrode consumption
DRY run Simulation
Backlash compensation
Pitch error compensation
Plate granite marble used (table, X base, Y base)
The latest AutoCAD-NC file conversion
OS: Windows 7 ~ 10
1957
1177
1274
20
45
LayoutPower Supply Unit
Dielectric Fluid Unit
CNC Control Unit
EDB 435Specification
720 X 580 X 285(mm)
NC (Manual Z-axis)Machine
Max. workpiece size (WxDxH)
X, Y axis stroke
Z axis stroke
W axis stroke
Usable electrode dia
Usable electrode length
Outside dimension (WxDxH)
Loading Weight
Power Capacity
Input Voltage
400 X 350(mm)
250mm
270mm
0.06~3.0mm / 3.1~6.0mm(Option)
300mm / 400mm
750 x 900 x 1,810(mm)
350kg
4 KVA
AC 3 phase 200/220V, 50~60Hz
Water / EDM Oil / Graphite etc.Usable fluid
Input System
Display
Positioning command system
Min. Input increment
Operating System
USB / LAN / MDI
15” LCD Touch Screen
Incremental / Absolute
0.001mm
Microsoft Windows 7~10
Tank capacity
Deionize system Optional
60 L (Standard)/ 100 L / 250 L
Specification
1312 KTC EDM Co., Ltd.
CNC SuperDrill EDM Specialist
Submerge type Oil/ water submersible EDM
Features
Submersible EDM processing (Water, Oil)
Automatic electrode exchange device
Fast and precise setting with MPG
Assist slide guide
15 "touch screen
Real-time tool path
Pattern program
Variable spindle speed
Blind hole error measurement (constant depth processing)
Tracking unprocessed holes rework
Automatic compensation of electrode consumption
DRY run simulation
Backlash compensation
Pitch error compensation
Plate granite marble used (table, X base, Y base)
The latest AutoCAD-NC file conversion
OS: Windows 7 ~ 10
1963
1368
20
45
LayoutPower Supply Unit
Dielectric Fluid Unit
CNC Control Unit
EDB 435F SubmergeSpecification
720 X 580 X 285(mm)
Standard
CNC with AECMachine
Automatic Electrode Changer
Max. workpiece size (WxDxH)
X, Y axis stroke
Z axis stroke
W axis stroke
Usable electrode dia.
Usable electrode length
Outside dimension (WxDxH)
Loading Weight
Power Capacity
Input Voltage
400 X 350(mm)
250mm
270mm
300mm / 400mm
750 x 900 x 1,810(mm)
350kg
4 KVA
AC 3 phase 200/220V, 50~60Hz
Water / EDM Oil etc..Usable fluid
Input System
Display
Positioning command system
Min. Input increment
Operating System
USB / LAN / MDI
15” LCD Touch Screen
Incremental / Absolute
0.001mm
Microsoft Windows 7~10
Tank capacity
Deionize system Optional
250 L (Standard)
Specification
0.25~3.0mm(AEC)/ 3.1~6.0mm(Option)
1514 KTC EDM Co., Ltd.
CNC SuperDrill EDM Specialist
CNC Superdrill with AEC (Mid-size EDM Superdrill)
Features
Automatic electrode exchange device
Fast and precise setting with MPG
Assist slide guide
15 "touch screen
Real-time tool path
Pattern program
Variable spindle speed
Blind hole error measurement (constant depth processing)
Tracking unprocessed holes rework
Automatic compensation of electrode consumption
DRY run simulation
Backlash compensation
Pitch error compensation
Plate granite marble used (table, X base, Y base)
The latest AutoCAD-NC file conversion
OS: Windows 7 ~ 10
2024
1529
21
87
LayoutPower Supply Unit
Dielectric Fluid Unit
CNC Control Unit
EDB 640FSpecification
1,000 x 685 x 270(mm)
Standard
CNC with AECMachine
Automatic Electrode Changer
Max. workpiece size (WxDxH)
X, Y axis stroke
Z axis stroke
W axis stroke
Usable electrode dia.
Usable electrode length
Outside dimension (WxDxH)
Loading Weight
Power Capacity
Input Voltage
600 x 400(mm)
250mm
270mm
300mm / 400mm
1,510 x 2,023 x 2,100(mm)
400kg
4 KVA
AC 3 phase 200/220V, 50~60Hz
Water / EDM Oil / Graphite etc.Usable fluid
Input System
Display
Positioning command system
Min. Input increment
Operating System
USB / LAN / MDI
15” LCD Touch Screen
Incremental / Absolute
0.001mm
Microsoft Windows 7~10
Tank capacity
Deionize system Optional
100 L (Standard) / 250 L
Specification
0.25~3.0mm(AEC)/ 3.1~6.0mm(Option)
1716 KTC EDM Co., Ltd.
CNC SuperDrill EDM Specialist
CNC Superdrill with AEC (Large-size EDM Superdrill)
Layout
967
410
1480
1240 300 300
2645
Power Supply Unit
Dielectric Fluid Unit
CNC Control Unit
EDB 1060FSpecification
1,360 X 920 X 410(mm)
Standard
CNC with AECMachine
Automatic Electrode Changer
Max. workpiece size (WxDxH)
X, Y axis stroke
Z axis stroke
W axis stroke
Usable electrode dia.
Usable electrode length
Outside dimension (WxDxH)
Loading Weight
Power Capacity
Input Voltage
800 x 400(mm)
250mm
270mm
300mm / 400mm
1,480 X 1,240 X 2,645(mm)
500kg
4 KVA
AC 3 phase 200/220V, 50~60Hz
Water / EDM Oil / Graphite etc.Usable fluid
Input System
Display
Positioning command system
Min. Input increment
Operating System
USB / LAN / MDI
15” LCD Touch Screen
Incremental / Absolute
0.001mm
Microsoft Windows 7~10
Tank capacity
Deionize system Optional
100 L (Standard) / 250 L
Specification
0.25~3.0mm(AEC)/ 3.1~6.0mm(Option)
Features
Automatic electrode exchange device
Fast and precise setting with MPG
Assist slide guide
15 "touch screen
Real-time tool path
Pattern program
Variable spindle speed
Blind hole error measurement (constant depth processing)
Tracking unprocessed holes rework
Automatic compensation of electrode consumption
DRY run simulation
Backlash compensation
Pitch error compensation
Plate granite marble used (table, X base, Y base)
The latest AutoCAD-NC file conversion
OS: Windows 7 ~ 10
Manual EDM-drilling machine EDM Specialist
1918 KTC EDM Co., Ltd.
Manual EDM-drilling machine with excellent usability
Features
Ensure high performance processability of
various conductive workpieces
0.08 ~ 0.4mm high performance fine hole processing
(maximum 100mm / min processability)
Maximum cost efficiency with minimal electrode wear
(5 to 20%)
0.001mm DRO resolution (optional)
Machining of various workpieces such as angular holes,
spheres, curved surfaces and large workpieces
using tilting swing heads (optional)
EDM oil, graphite solution, tap water, etc. can be used.
1150
19
14
16
56
Layout
Power Supply Unit
Dielectric Fluid Unit
SD-1MSpecification
665 x 435 x 250(mm)
StandardAutomatic Electrode Changer
Max. workpiece size (WxDxH)
X, Y axis stroke
Z axis stroke
W axis stroke
Z axis rotation angle
W-axis resolution
Outside dimension (WxDxH)
Loading Weight
Power Capacity
Input Voltage
360 x 260(mm)
250mm
270mm
0.01mm
805 x 770 x 1,982(mm)
250kg
4 KVA
AC 3 phase 200/220V, 50~60Hz
Water / EDM Oil / Graphite etc.Usable fluid
Tank capacity 60 L (Standard)
Specification
180 degree
Z-axis inclination range
Usable electrode dia.
Usable electrode length
+ - 90 degree
0.06~3.0mm/ 3.1~6.0mm(Option)
200mm / 350mm
Tilting/Swiveling head (Option)
2120 KTC EDM Co., Ltd.
Broken Tap Remover EDM Specialist
Small and portable EDM machine / Broken tap remover
Internal pump
Easy and Easy Operation
Separate power supply and head for easy operation in small space.
Easy operation for large workpieces
User-friendly touch panel for easy operation.
Discharge machining of all conductive materials (carbide, copper, brass, aluminum, cast iron, stainless steel, etc.)
Automatically stops at the specified machining depth and informs when finished.
General tap water can be used as processing fluid.
Adjustable output voltage for small drilling operations.
Stepping motor enables smooth machining.
Special EDM circuit enables safe machining.
EDM heads that can be rotated (up, down, left, right)
Features
Components information
355
50 117
161.5~19357
ø20
26
17
7
50
41
3
Specification
EDM DRMachine
100 mmZ axis stroke
Input Voltage
Electrode chuck capacity
Usable fluid
Usable electrode type
WeightPower / control Unit
Head Unit
Dimension (WxDxH)
Weight
Dimension (WxDxH)
AC 1 phase 220V, 50~60Hz
Max. 6.50mm (dia.)
Water
Cu / Bs etc..
10kg
280 x 196 x 355 (mm)
6kg
57 x 73 x 358 (mm)
Best performance and speed !
Easy operation with one touch sensor panel !
Excellent for removing broken taps and drill bits !
One-touch operational panel
Internal pump
Head Unit
Power / control Unit
How to remove broken tap
The center is machined using a radius-sized electrode of the broken tab. The jammed tab is removed and only the thread remains.
broken tap Remove broken tapelectrode
Top view Side view
Movable EDM head
putty
workpiece
1. For smaller workpieces,
please sink workpiece
in the water
for processing.
Usage
workpiece
2. For larger workpieces,
attach the putty
to the workpiece,
fill it with water
and then process.
workpiece
3. If the workpiece is not vertical,
process by flowing water
on the workpiece surface.
2322 KTC EDM Co., Ltd.
Rotary Index EDM Specialist
Single Index (1 axis index)Tilting Index (2 axis index)
Realization of various tasks
with various CNC equipment.
It can be controlled and set up in one controller
in conjunction with KTC Super Drill,
enabling automation work.
Features
Diagram
5” Scroll Chuck
27
7
88
.5
90
430
17
2
10
9
110˚
Specification
Outside dimension (W×D×H) 430 × 277 × 172 mm
Equipment weight 31 kg ( Include 5” Chuck )
RT 130Model
30 arc sec
Tilting IndexMachine
Angle division precision
Allowable work weight
Machining Range
35 kg
20 kg
Horizontal
Inclination
Φ 150
Specification
RT 130SModel
30 arc sec
Rotary IndexMachine
Angle division precision
Allowable work weight
Machining Range
35 kg
Φ 150
Outside dimension (W×D×H)
Equipment weight
250.5 × 277 × 172 mm
20 kg ( Include 5” Chuck )
Diagram
17
22
77
88
.51
08
250.5
5” Scroll Chuck