Kunde: / Customer: Datum: / Date:

Pos.KOSTAL

IndexKunde I /

Customer RL

1 03

2 02

3 02

4 03

5 02

6 02

7 00

8 00

9 00

10

Anlage / Attachment

KOSTAL-nd.-Nr.:ECI no.:

Vorabinformation zu einer nderungProduct / Process Change NotificationPCN18011

TTI Inc. 7/12/2018Bezeichnung / Description

Artikel-Nr. KOSTAL / KOSTAL part no.

Artikel-Nr. Kunde / Customer part no.

Receptacle housing . 2-w.MLK1,2 SWS 10010337 10010337

Receptacle housing . 2-w.MLK1,2 SWS 10010338 10010338

Receptacle housing . 2-w.MLK1,2 SWS 10010339 10010339

Receptacle housing . 2-w.MLK1,2 SWS 10092983 10092983

Receptacle housing . 2-w.MLK1,2 SWS 10094236 10094236

Receptacle housing . 2-w.MLK1,2 SWS 10094237 10094237

Receptacle housing . 2-w.MLK1,2 SWS 10121174 10121174

Weitere Artikel siehe Anlage / Further parts see attachment

nderungsgrund:Reason for change :

Sonstige / Bemerkung:Others / Note:

1009424110094241Receptacle housing . 2-w.MLK1,2 SWS

Receptacle housing . 2-w.MLK1,2 SWS 10121177 10121177

To keep up with customer demands Kostal

has ordered capacity tools for the TPA,

Contact Carrier, Protective Flange and the

CPA for the HPC 3way Receptacle

Connectors. All tools will be sampled and

validated. Samples will be available Week

37. No change to fit, form, or function.

2018 HPC Capacity Tool PCN 18011 Overview

Please inform us if there are objections regarding the planned delivery date or if you need samples. Failing response during the next 14 days after reception will be evaluated as approved. Please contact our sales person, if there are any further question.

Durchfhrungsgenehmigung Kunde vorhanden:Released by customer:

PPAP erforderlich:PPAP required:

nderungstyp: / Type of change:

Skizze: / Sketch:

Geplante Lieferung erster genderter Teile:Planned initial delivery of first modified parts:

In KW / In cw CW 39 2018

nderungsbeschreibung: Change description:

1a) Zum Stichtag / Change to deadline

1b) Mit Abgleich (s. Beschreibung) / With matching, see description

2 ) Einflieend / Running change

3 ) Dokumentennderung / Document change

Ja / Yes

Nein / No

!" #$%&

FB-Nr. 7602 10 15 .PCN 18011 Template1.xlsx

Occasion / Author / Date Slide 1

2

018,

Leo

pold

Kos

tal G

mbH

& C

o. K

G. C

onte

nts

and

pres

enta

tion

are

prot

ecte

d w

orld

-wid

e. A

ny k

ind

of u

sing

, co

pyin

g et

c. is

pro

hibi

ted

with

out p

rior p

erm

issi

on. A

ll rig

hts

-inc

l. In

dust

rial p

rope

rty ri

ghts

-ar

e re

serv

ed.

Connectors

PCN 18011Request

PKUS.04166 / PKUS.04296

HPC 2 Way Receptacle

KMP Derrick Busch06/27/2018

Occasion / Author / Date Slide 2

2

018,

Leo

pold

Kos

tal G

mbH

& C

o. K

G. C

onte

nts

and

pres

enta

tion

are

prot

ecte

d w

orld

-wid

e. A

ny k

ind

of u

sing

, co

pyin

g et

c. is

pro

hibi

ted

with

out p

rior p

erm

issi

on. A

ll rig

hts

-inc

l. In

dust

rial p

rope

rty ri

ghts

-ar

e re

serv

ed.

HPC 2 Way Family Overview

KOSTAL GM

Black A 10010337 13503566 ProductionLt Grey B 10010338 13503567 ProductionDk Grey C 10010339 13503568 Production

Black E ---- ----Lt Grey F ---- ----

---- Z ---- ----

Black A 10094234 13583195 ProductionLt Grey B 10094236 13583197 ProductionDk Grey C 10094237 13583199 Production

Black E 10094241 13583201 ProductionLt Grey F 10094242 13583203 Production

---- Z ---- ----

Customer Drawing DOC10010265 13576801

Color Code Availibility

CPA "Push" Short

Receptacle Housing (Female)Part Number

3D-View

13576801CPA "Push" Short & 7mm Clip Slot

Customer Drawing

Black A 10092983Lt Grey B 10092984Dk Grey C 10092985Black E 10121498Lt Grey F 10121499Black A 10121174Lt Grey B 10121175Dk Grey C 10121176Black E 10121177Lt Grey F 10121178

CPAWith 7mm Clip Slot

Color Key KOSTALPart Number

CPA

Receptacle Housing (Female)Notes3D-View

MLK 1.2 Sealed - GM

KOSTAL MLK 1,2 Sealed Connector OverviewHigh Performance FamilyOther Part Numbers10090657 (13582203) - 2-Way MLK 1.2 Receptacle Housing Code A w/ Alternate Mat. Housing/Seal (Engine Oil)10097977 (XXXXXXX) - 2-Way MLK 1.2 Receptacle Housing Code B w/ Alternate Mat. Housing/Seal (Engine Oil)10091165 (13582204) - 4-W

Updated: July 21, 2016GMVariant 1 (VDA AK)

Number of Poles

(Interface)USCAR Footprint - GMW3191: Temperature Class 4, Vibration Class 4, 200,000 milesVDA AK Footprint - GMW3191: Temperature Class 3, Vibration Class 2

Receptacle Housing (Female)Tab Housing (Male)Receptacle Housing (Female)Tab Housing (Male)

3D-ViewColorCodePart NumberAvailibilityGM Math Data3D-ViewColorCodePart NumberAvailibilityGM Math Data3D-ViewColorCodePart NumberAvailibilityGM Math Data3D-ViewColorCodePart NumberAvailibilityGM Math Data

KOSTALGMKOSTALGMKOSTAL Var. 1GMKOSTALGM

1single rowPIN 2flashed over

(USCAR :120-S-002-1-Z02)CPA "Push" ShortBlackA1001922913576805Not TooledA--------A--------A--------

Lt GreyB1001923013576806Not TooledB--------B--------B--------

Dk GreyC1001923113576807Not TooledC--------C--------C--------

BlackE--------E--------E--------E--------

Lt GreyF--------F--------F--------F--------

----Z1001923213576808Not TooledZ--------Z--------Z--------

Customer Drawing----13576801Customer Drawing--------Customer Drawing--------Customer Drawing--------

2single row

(USCAR :120-S-002-1-Z02)CPA "Push" ShortBlackA1001033713503566ProductionBlackA1001389613503585Not TooledCPA "Push" ShortBlack*A0940562113576809ProductionYVDA Clip SlotBlackA0930222113576785ProductionY

Lt GreyB1001033813503567ProductionLt GreyB1001389713503586Not TooledNatural*B0940562213576810ProductionYBlackB0930222213576786Production

Dk GreyC1001033913503568ProductionYDk GreyC1001389813503587Not TooledBlue*C0940562313576811ProductionYBlackC0930222313576787Not Tooled

BlackE--------BlackE--------Green*E------------E--------

Lt GreyF--------Lt GreyF--------Brown*F------------F--------

----Z------------Z1001389913503588Not TooledWtr Blue*Z0940562913576812ProductionYBlackZ0930222913576788Production

Customer DrawingDOC1001026513576801Customer DrawingDOC1001414913576798Customer DrawingDOC1005900513576801Customer DrawingDOC0010596513576798

CPA "Push" Short & 7mm Clip SlotBlackA1009423413583195ProductionY7mm Clip SlotBlackA1009424913583196ProductionYA--------A--------

Lt GreyB1009423613583197ProductionYLt GreyB1009425013583198ProductionYB--------B--------

Dk GreyC1009423713583199ProductionYDk GreyC1009425113583200ProductionYC--------C--------

BlackE1009424113583201ProductionYBlackE1009425213583202ProductionYE--------E--------

Lt GreyF1009424213583203ProductionYLt GreyF1009425313583204ProductionYF--------F--------

----Z------------Z--------Z--------Z--------

Customer Drawing13576801Customer Drawing13576798Customer Drawing--------Customer Drawing--------

3single row

(USCAR :120-S-003-1-Z02)CPA "Push" ShortBlackA1001034113503570ProductionY7mm Clip SlotBlackA1001390113503589Not TooledCPA "Push" ShortBlack*A0940662113576813ProductionYVDA Clip SlotBlackA0930223113576789ProductionY

Lt GreyB1001034213503571ProductionYLt GreyB1001390213503590Not TooledNatural*B0940662213576814ProductionYBlackB0930223213576790Production

Dk GreyC1001034313503572ProductionYDk GreyC1001390313503591Not TooledBlue*C0940662313576815ProductionYBlackC0930223313576791Production

BlackD1001034413503573ProductionYBlackD1001390413503592Not TooledViolet*D0940662413576816ProductionYBlackD0930223413576792Production

----E------------E--------Green*E------------E--------

----F------------F--------Brown*F------------F--------

----Z1001034513503574Not TooledY----Z1001390513503593Not TooledWtr Blue*Z0940662913576817ProductionYBlackZ0930223913576793Production

Customer DrawingDOC1001026613576802Customer DrawingDOC1001415013576799Customer DrawingDOC1005905413576802Customer DrawingDOC0010597313576799

4single row

(USCAR :120-S-004-1-Z02)CPA "Push" Short & 7mm Clip SlotBlackA1001034613503575ProductionY7mm Clip SlotBlackA1001390613503594ProductionYCPA "Push" ShortBlack*A0940762113576820ProductionYA--------

Lt GreyB1001034713503576ProductionYLt GreyB1001390713503595ProductionYNatural*B0940762213576818ProductionYB--------

Dk GreyC1001034813503577ProductionYDk GreyC1001390813503596ProductionYBlue*C0940762313576819ProductionYC--------

BlueD1001034913503578ProductionYBlueD1001390913503597ProductionYViolet*D0940762413576821ProductionYD--------

BlackE1002126513576823ProductionYBlackE1002126113576794ProductionYGreen*E--------E--------

Lt GreyF1002126613576824ProductionYLt GreyF1002126213576795ProductionYBrown*F--------F--------

Dk GreyG1002126713576825ProductionYDk GreyG1002126313576796ProductionY----G--------G--------

BlueH1002126813576826ProductionYBlueH1002126413576797ProductionY----H--------H--------

----Z1001035013503579Not TooledY----Z1001391013503598Not TooledYWtr Blue*Z0940762913576822ProductionYZ--------

Customer DrawingDOC1001026713576803Customer DrawingDOC1006923613576800Customer DrawingDOC1005926513576803Customer Drawing--------

5single row

(USCAR :120-S-005-1-Z02)BlackA1001035113503580Not Tooled7mm Clip SlotBlackA1001391113503599Not TooledCPA "Push" ShortBlack*A0940862113576828ProductionYA--------

Lt GreyB1001035213503581Not TooledLt GreyB1001391213503600Not TooledNatural*B--------B--------

Dk GreyC1001035313503582Not TooledDk GreyC1001391313503601Not TooledBlue*C--------C--------

tbdD1001035413503583Not TooledtbdD1001391413503602Not TooledViolet*D--------D--------

----E------------E--------Green*E--------E--------

----F------------F--------Brown*F--------F--------

----G------------G--------Green*G--------G--------

----H------------H--------Brown*H--------H--------

----Z1001035513503584Not Tooled----Z1001391513503603Not TooledWtr Blue*Z0940862913576829ProductionYZ--------

Customer DrawingDOC1001026813576804Customer Drawing--------Customer DrawingDOC1005937513576804Customer Drawing--------

* For T3/V2 (VDA) receptacle housings only, the color refers to the contact carrier. All outer housings are black.

Terminal, Seal and Plug Part Numbers

All Recepatacle and Tab Housings use silver plated terminals.

Wire Size(mm2)MLK 1,2 SmReceptacleMLK 1,2TabWire SealCavityPlug

0.12 - 0.1410026441(0.14 - 0.25)321246518001008043610800507260

0.17 - 0.2532124734100(0.22 - 1.00)10800507250

0.353212473411032124651810

0.50 - 0.753212473412032124680910

0.75 - 1.003212473413032124651820

&F&RPage &P

Kontakt Systeme

Kontakt Systeme

MBD0005BF59.doc

Kontakt Systeme

MLK 1.2 Sealed - Generic USCAR

KOSTAL MLK 1,2 Sealed Connector OverviewUSCAR

Generic

Number of Poles

(Interface)USCAR Footprint - GMW3191: Temperture Class 4, Vibration Class 4

Receptacle Housing (Female)Tab Housing (Male)

3D-ViewColorKeyKOSTALPart NumberNotes3D-ViewColorKeyKOSTALPart NumberNotes

2single row

(USCAR :120-S-002-1-Z02)BlackA10092983CPABlackA10117743With 7mm Clip Slot

Lt GreyB10092984

Dk GreyC10092985Lt GreyB10117745

BlackE10121498

Lt GreyF10121499Dk GreyC10117746

BlackA10121174CPAWith 7mm Clip Slot

Lt GreyB10121175BlackE10117747

Dk GreyC10121176

BlackE10121177Lt GreyF10117748

Lt GreyF10121178

Cust. Drawing10275344

3single row

(USCAR :120-S-003-1-Z02)BlackA10092976CPABlackANot TooledWith 7mm Clip Slot

Lt GreyB10092977Lt GreyBNot Tooled

Dk GreyC10124005Dk GreyCNot Tooled

BlackD10098876BlackDNot Tooled

Lt GreyENot TooledLt GreyENot Tooled

Dk GreyFNot TooledDk GreyFNot Tooled

Cust. Drawing10212938Cust. Drawing

4single row

(USCAR :120-S-004-1-Z02)BlackA10092979CPAWith 7mm Clip SlotBlackA10093459With 7mm Clip Slot

Lt GreyB10092980Lt GreyB10093460

Dk GreyC10092981Dk GreyC10093461

BlueD10135871BlueD10135875

BlackE10117210BlackE10117140

Lt GreyF10117274Lt GreyF10117194

Dk GreyG10134869Dk GreyG10134868

BlueH10135872BlueH10135876

Cust. Drawing10212939Cust. Drawing10212931

5single row

(USCAR :120-S-005-1-Z02)----ANot TooledCPA----ANot TooledWith 7mm Clip Slot

----BNot Tooled----BNot Tooled

----CNot Tooled----CNot Tooled

----DNot Tooled----DNot Tooled

Cust. DrawingCust. Drawing

Silver PlatedTerminal, Seal and Plug Part Numbers

All high performance connectors use silver plated terminals.

Wire Size(mm2)MLK 1,2 SmReceptacleMLK 1,2TabWire SealCavityPlug

0.353212473411032124651810(0.22 - 1.00)1080050725010800507260

0.50 - 0.753212473412032124680910

0.75 - 1.003212473413032124651820

Tin PlatedTerminal, Seal and Plug Part Numbers

All high performance connectors use silver plated terminals.

Wire Size(mm2)MLK 1,2 SmReceptacleMLK 1,2TabWire SealCavityPlug

0.353214073411032140651810(0.22 - 1.00)1080050725010800507260

0.50 - 0.753214073412032140680910

0.75 - 1.003214073413032140651820

&LWilliam BieniekFiat Chrysler Account Managerw.bieniek@kostal.com&C&F&RPage &P

MLK 1.2 Sealed - Generic AK

KOSTAL MLK 1,2 Sealed Connector OverviewAK Interface

Updated: June 2014Generic

Number of PolesAK Footprint - LV-214: Temperture Class 3, Vibration Class 3

Receptacle Housing (Female)Tab Housing (Male)

3D-ViewColorKeyKOSTALPart NumberNotes3D-ViewColorKeyKOSTALPart NumberAvailibility

2single rowBlack*A09405621CPAAK Variant 1BlackA09302221With AK Clip Slot

Natural*B09405622BlackB09302222

Blue*C09405623BlackCNot Tooled

Wtr Blue*Z09405629BlackZ09302229

Cust. DrawingDOC10059005Cust. DrawingDOC00105965

3single rowBlack*A09406621CPAAK Variant 1BlackA09302231With AK Clip Slot

Natural*B09406622BlackB09302232

Blue*C09406623BlackC09302233

Violet*D09406624BlackD09302234

Wtr Blue*Z09406629BlackZ09302239

Cust. DrawingDOC10059054Cust. DrawingDOC00105973

4single rowBlack*A09407621CPAAK Variant 1A----

Natural*B09407622B----

Blue*C09407623C----

Violet*D09407624D----

Wtr Blue*Z09407629Z----

Cust. DrawingDOC10059265Cust. Drawing----

5single rowBlack*A09408621CPAAK Variant 1A----

----

Wtr Blue*Z09408629Z----

Cust. DrawingDOC10059375Cust. Drawing----

* For T3/V3 (AK) receptacle housings only, the color refers to the contact carrier. All outer housings are black.

Tin PlatedTerminal, Seal and Plug Part Numbers

Wire Size(mm2)MLK 1,2 SmReceptacleMLK 1,2TabWire SealCavityPlug

0.353214073411032140651810(0.22 - 1.00)1080050725010800507260AK Variant 1

0.50 - 0.753214073412032140680910

0.75 - 1.003214073413032140651820

Silver PlatedTerminal, Seal and Plug Part Numbers

Wire Size(mm2)MLK 1,2 SmReceptacleMLK 1,2TabWire SealCavityPlug

0.353212473411032124651810(0.22 - 1.00)1080050725010800507260

0.50 - 0.753212473412032124680910

0.75 - 1.003212473413032124651820

&LWilliam BieniekFiat Chrysler Account Managerw.bieniek@kostal.com&C&F&RPage &P

Kontakt Systeme

Kontakt Systeme

MBD0005BF59.doc

Kontakt Systeme

MBD00187390.doc

Kontakt Systeme

Occasion / Author / Date Slide 3

2

018,

Leo

pold

Kos

tal G

mbH

& C

o. K

G. C

onte

nts

and

pres

enta

tion

are

prot

ecte

d w

orld

-wid

e. A

ny k

ind

of u

sing

, co

pyin

g et

c. is

pro

hibi

ted

with

out p

rior p

erm

issi

on. A

ll rig

hts

-inc

l. In

dust

rial p

rope

rty ri

ghts

-ar

e re

serv

ed.

Tool 200054248 HPC 2 Way TPA (PCN 18011)

Location: KKS-A

Component Part #:10011580

Kostal Article Part # :10092983 / 10092984 / 10092985 / 10121498 / 10121499 / 10121174 / 10121175 / 10121176 / 10121177 / 10121178

Change Information

New Capacity Tool # 200054248

No change to form, fit or function

Running Change

Testing Start 07/23/2018

PPAP Submission Starting September 2018

SOP KKS-A Starting September 2018

Occasion / Author / Date Slide 4

2

018,

Leo

pold

Kos

tal G

mbH

& C

o. K

G. C

onte

nts

and

pres

enta

tion

are

prot

ecte

d w

orld

-wid

e. A

ny k

ind

of u

sing

, co

pyin

g et

c. is

pro

hibi

ted

with

out p

rior p

erm

issi

on. A

ll rig

hts

-inc

l. In

dust

rial p

rope

rty ri

ghts

-ar

e re

serv

ed.

Tool 200054241 and 200054246 HPC 2 Way Protective Flange (PCN 18011)

Location: KKS-A

Component Part #:10011531 / 10027185 / 10027186

Kostal Article Part # :10010337 / 10010338 / 10010339 10092983 / 10092984 / 10092985

Change Information

New Capacity Tool # 200054241 and 200054246

No change to form, fit or function

Running Change

Testing - Start 07/23/2018

PPAP Submission September 2018

SOP KKS-A September 2018

Occasion / Author / Date Slide 5

2

018,

Leo

pold

Kos

tal G

mbH

& C

o. K

G. C

onte

nts

and

pres

enta

tion

are

prot

ecte

d w

orld

-wid

e. A

ny k

ind

of u

sing

, co

pyin

g et

c. is

pro

hibi

ted

with

out p

rior p

erm

issi

on. A

ll rig

hts

-inc

l. In

dust

rial p

rope

rty ri

ghts

-ar

e re

serv

ed.

Tool 200054233 and 200054244 HPC 2 Way Contact Carrier (PCN 18011)

Location: KKS-A

Component Part #: 10011572 / 10011574 / 10011575

Kostal Article Part # :10010337 / 10010338 / 1001033910092983 / 10092984 / 10092985 10094234 / 10094236 / 10094237 / 10094241 / 1009424210121174 / 10121175 / 10121176 / 10121177 / 10121178

Change Information

New Capacity Tool # 200054233 / 200054244 Codes are done with tool insert.

No change to form, fit or function

Running Change

Testing - Start 07/23/2018

PPAP Submission September 2018

SOP KKS-A September 2018

Occasion / Author / Date Slide 6

2

018,

Leo

pold

Kos

tal G

mbH

& C

o. K

G. C

onte

nts

and

pres

enta

tion

are

prot

ecte

d w

orld

-wid

e. A

ny k

ind

of u

sing

, co

pyin

g et

c. is

pro

hibi

ted

with

out p

rior p

erm

issi

on. A

ll rig

hts

-inc

l. In

dust

rial p

rope

rty ri

ghts

-ar

e re

serv

ed.

200054237 HPC CPA (PCN 18013)

Location: KKS-A

Component Part #: 10011582

Kostal Article Part # :10010337 / 10010338 / 10010339 10092983 / 10092984 / 10092985 10094234 / 10094236 / 10094237 / 10094241 / 1009424210121174 / 10121175 / 10121176 / 10121177 / 10121178

Change Information

New Capacity Tool # 200054237

No change to form, fit or function

Running Change

Testing Start 07/23/2018

PPAP Submission Starting September 2018

SOP KKS-A Starting September 2018

Connectors HPC 2 Way Family Overview Tool 200054248 HPC 2 Way TPA (PCN 18011)Tool 200054241 and 200054246 HPC 2 Way Protective Flange (PCN 18011)Tool 200054233 and 200054244 HPC 2 Way Contact Carrier (PCN 18011)200054237 HPC CPA (PCN 18013)