koc.he.015 - respiratory protection inspection procedure
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KOC.he.015 - Respiratory Protection Inspection ProcedureTRANSCRIPT
KOC.HE.0Page 1 of
Control Tie
RespiDocum
Approv(Techn
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The purand proemploy
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er 3
iratory Pment Numbe
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Purpose/S
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s Respirator the regulanormal ope
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pirator (APves specificdangerous t
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pirator – A
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ager Medica
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mber 17,20
24, 2011
ory Protectioar inspectionerations and
atory Protec
d procedure
n and recordequipment.
PR) – A resc air contamto life and h
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Printed.
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Author:
Document Coordinator
Control Tier
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Next ReviewDate:
on Procedurtory protectemergency
tion Proced
egular inspe
requirement
an air-purift are at atmassing amb
ar environm
pirator that ambient atm
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re is to estation devicessituations.
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Rev. Date: Jul
H& E
Standards
r 3
E Group
y 23, 2014
ablish guides available t
spiratory pro
o the inspec
cartridge, oroncentrationough the air
e respiratorand include
ombination ough the co
tory protecti
pment failureult in an
rgency exit.
move solid o
rator with a the filtering
ns of any vidual’s life .
y 24, 2011
elines to KOC
otection
ction of
r ns less r-
r user es
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KOC.HE.0Page 2 of
Control Tie
Loose-with the
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4.0
4.1 Man
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4.1.1
4.1.2
4.1.3
4.1.4 4.1.5
4.1.6
4.2 Sup
KOC su
4.2.1 4.2.2
4.3 HSE
KOC HS
4.3.1
4.3.2
015 - Respirator8
er 3
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ator – A deand/or vapo
atory Inlet n the user'smay be a fa
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Key Resp
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ompliance wheme auditsng immediafollow all sthe ongoingffectivenessce. s procedure
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employees with all spe
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nel shall be
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ppropriate trnts; and
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ned to protey be presen
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ne Managem
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uipment, maudgeted for provide and
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y this procedements of t
ment Team
e for the fol
ment and emnts at KOC fespiratory pr
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ring that is d
user from inmbient air.
pirator that fying device mouthpiec
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ator – An att designed
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aterials, supand acquire
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or deficiencieor requiremprocedure;
mentation of
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pplies, and ted; Line marespirators wployee and ose intendedic auditing
es discoverents provisions
designated r
ure.
rectorate H
r respiratory
quipment ins
Rev. Date: Jul
o form a par
mful aeroso
protective bang air sourcer with nose
ng respirato
supplying ed by the us
ete seal wit
Document
training servanagement when such also provide
ed. of the inspe
red in this
of this proc
representat
HSE Teams
y protection
spection
y 24, 2011
rtial seal
ols,
arrier e, or clamp.
or for
ser.
h the
Number
vices must,
e the
ection
cedure
tive(s).
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n
KOC.HE.0Page 3 of
Control Tie
4.3.3
4.4 Em
KOC em
4.4.1 4.4.2
5.0
Respira
This eqThe follrespiratrespiratadditionthis prostringenatmospnecessarespiratprogram
5.1
When ccategor
1.
2.
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Inspect
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2.
3.
015 - Respirator8
er 3
Assist with availability
ployees
mployees a
Complying Following w
Procedure
atory protec
Air-purifying
o Filte
o Tigh
Emergency
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o Self
o Airli
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uipment muowing sectitors used attor manufacnal inspectioocedure andnt requireme
phere may bary in areastors are usemme that in
General In
classified baries includin
Respirator
Respirator
Respirator
ion frequen
ator CategoRespiratorsor routine u
Respiratorsfor use in esituations
Emergencyrespirators
ry Protection Ins
periodic auand correct
re responsi
with all spework practic
e
ction equipm
g respirator
ering facepi
ht-fitting hal
y escape-on
re-supplying
f-contained
ine respirato
mbination aute supply
ust be inspeions outlinet KOC facilicturer’s recoon requiremd the respiraent shall be
be harmful ts where woed must devcludes work
spection R
ased on usang:
s for use on
s maintaine
s designate
ncies for eac
ory s for regularuse
s maintaineemergency
y escape-on
spection Proced
Uncon
udits and inst use.
ble for the f
ecific requirece procedur
ment used a
rs (APR)
ece respira
lf-face or fu
nly respirato
g respirators
breathing a
or or suppli
irline/SCBAof air)
ected on a re general insties. In addommended
ments apply ator manufae implemento employeerkers may bvelop and imk site-speci
Requiremen
age charact
n a regular o
ed for use d
ed as emerg
ch of these
Insper Before
cleani
d At leawith threcomfor proafter e
nly Beforeworkp
dure
ntrolled Copy if P
spections re
following:
ements of tres.
at KOC facil
ators (i.e., d
ll-face APR
ors (5 to 10
s (ASR)
apparatus (S
ed-air respi
A (SCBA for
regular basspection reqdition to theinstructionsto this proc
acturer’s rected. Respiraes due to unbe exposedmplement afic procedu
nts for Res
teristics, res
or routine b
uring emerg
gency escap
respirator c
ection Freqe each use ing (i.e., aftest monthly he manufac
mmendationoper functioeach use e being carr
place for use
Printed.
elated to res
his procedu
ities include
ust mask)
R
minute sup
SCBA)
irator (SAR
r escape pu
is to ensurequirements requiremens shall be recedure. In tcommendedators must bnusual cond above safe written resres and tas
spiratory P
spirators ca
basis,
gency situa
pe-only res
categories i
uency and during er each use(in accorda
cturer’s s) and chec
on before an
ried into thee
spiratory eq
ure; and
e the follow
pply of air)
)
urposes only
e safe operafor the varints in this peviewed to dthe event ofd procedurebe worn at ditions and we limits. Eacpiratory pro
sk risk asses
rotection E
n be classif
ations, and
pirators.
nclude the f
Res
e) End
nce
cked nd
HSE
e End
Rev. Date: Jul
quipment
ing:
y, typically 1
ating conditous types o
procedure, tdetermine if a conflict bes, the moreall times whwhere workch operationotection ssments.
Equipment
fied into thre
following:
ponsible Puser
E Team
user
y 24, 2011
15
tion. of he f between e here the k is n where
ee
Person
KOC.HE.0Page 4 of
Control Tie
Each in
Respirarepairedperformprotectiand therespiratspecific
Respiraatmospmust berequiredevaluatinspectcleanedrecomm
Fit test
015 - Respirator8
er 3
nspection of
A check of
Tightness o
Condition o
Condition o
Condition o
Condition o
Condition o
Condition o
Condition o
Store all recontaminat
Store all cacontaminat
Respiratorsdeformed.
Compresse7.1 or EN 1
A check of
ators that dod or replace
med in coordon. Major re
ey must onlytor. Repairscations.
ators that arphere in whie trained in d unless recing the effeing, repairind, disinfectemended by t
records- re
Include infoInclude infoInclude infoInclude infoother recor
ry Protection Ins
f respiratory
respirator f
of connectio
of the respir
of the facep
of the head
of the valves
of the conne
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of the cartrid
spirators, stion, dust, s
anister/cartrtion, enforce
s be packed
ed breathing12021
elastomeric
o not pass aed, as applicdination withepairs to rey use the res must be m
re provided ch they arethe use andcommended
ectiveness ong, discardied, inspectethe respirat
cord of qua
ormation of ormation of ormation onormation of rding of test
spection Proced
Uncon
y protection
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ons;
rator inlet co
iece lens, if
straps;
s and valve
ecting tube,
nd/or gaske
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pare cartridunlight, tem
ridge in a coe shelf life l
d or stored t
g air meet G
c parts for p
an inspectiocable. Mainh other rele
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“for escapee to be usedd limitationsd by the ma
of the prograng, otherwis
ed, repairedor manufac
alitative, qua
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n Date of tespass/fail reresults for
dure
ntrolled Copy if P
equipment
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ters or filter
dges, filters mperatures,
ool, dry locaimit to help
to prevent f
Grade D bre
pliability and
on shall be intenance avant KOC p
must be perfoanufacturer’ding to the m
e only” musd. They muss of escapeanufacturer.amme., schse maintain, maintaine
cturer or equ
antitative fit
entification ake, model,st.
esults for QLQNFTs for
Printed.
t should incl
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le;
dge/filter or
rs;
to protect tmoisture, c
ation, protecensure pro
face piece, e
eathing air c
d signs of de
immediatelynd servicingprocedures ormed onlys approved
manufacture
t be certifiest not be use only respir. Develop p
hedules for cning respiratd and storeuivalent.
tests includ
of employe, style, and
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lude the foll
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hem from dchemicals.
cted from huoper function
exhalation v
criteria as p
eterioration
y removed fg of respiratrelated to r by those ce
d parts desiger’s recomm
d for escaped for re-en
rators. Fit teprocedures fcleaning, ditors. Respir
ed using the
de:
ee tested. size of resp
actor, strip cs.
Rev. Date: Jul
lowing:
nnections;
damage,
umidity, n.
valve from b
per ANSI/CG
.
from servicetors should
respiratory ertified to dgned for themendations
pe from the ntry or workesting is notfor regularlyisinfecting, rators must e procedure
pirator teste
chart record
y 24, 2011
being
GA G-
e and be
o so e and
k. Users t y storing, be s
ed.
ding or
KOC.HE.0Page 5 of
Control Tie
5.2
GeneraSection
5.3
In addit
5.4
In addit
015 - Respirator8
er 3
APR Inspe
ally, inspectin 5.1.
PAPR Insp
tion to Secti
Verify that othe breathin
Verify that tdelivered torecommend
ASR Inspe
tion to Secti
Check SCBdamage.
Verify that Syears for st
Check SCBdeterioratio
Check tight
Check highloose fitting
Slowly opefacepiece r
Verify that tpressure re
Verify prop
Close SCBlow pressur
Breathing acylinders ardevices fun90% of the the cylindeand flow of
Maintain Aimanufactur
Check airlinof damage.
Check hood
Inspection their prope
If compressfilters that ato the respieach shift.
ry Protection Ins
ection Proc
ions for APR
pection Pro
ion 5.1, the
o-rings andng tube con
the volume o the respiradation.
ection Proc
ion 5.1, the
BA backpac
SCBA breateel cylinde
BA breathinon or missin
tness of all
h pressure ags or other d
n valve of Sregulator.
the pressureading on th
er operation
A cylinder vre alarm (to
air cylindersre maintainnction prope
respirator mr pressure gf breathing a
ir, oxygen crer’s instruc
ne hoses fo.
d of escape
procedure ir function.
sors are useare installedirator user m
spection Proced
Uncon
cedures
R do not en
ocedures
following P
gaskets, annections to
of air (usuaator inlet co
cedures
following A
ck and harne
athing air cyrs or 3 year
g air cylindeng compone
connection
and low predamage.
SCBA breat
re reading ohe breathing
n of the em
valve slowlyo sound at a
s shall be ined in a fullyerly. Cylindmanufacturegauge. Devair for supp
cylinders in ction
or signs of d
e-only respi
include che
ed for airlined on the equmust be ins
dure
ntrolled Copy if P
ntail any add
PAPR inspe
s applicableo the respira
ally measurovering mee
ASR inspect
ess assemb
linder is currs for compo
er and/or aients.
s to breathi
ssure hose
thing air cyl
on the remog air cylinde
ergency by
y and verifyapproximate
spected at y charged sters shall beer’s recomm
velop procedlied-air resp
a fully charg
deterioration
rator for sig
eck of the re
e respiratoruipment to epected and
Printed.
ditional requ
ction proce
e, are preseator inlet co
red in cubic ets the minim
tion procedu
bly for defec
rrent on perosite cylinde
rline hoses
ng air cylind
s for signs o
inder and v
ote pressureer gauge.
pass valve.
proper actiely 25% of c
least monthtate and thae rechargedmended predures for adpirators.
ged state a
n, abrasion,
gns of deter
egulator and
rs, monitorinensure Gra checked fo
uirements th
dures shall
ent and in gvering and
feet per mimum manu
ures shall b
ctive straps
riodic hydroers).
for signs o
ders.
of deteriora
erify proper
e gauge cor
.
ivation and cylinder cap
hly to ensurat the regulad when the pessure leveldequate air
ccording to
loose fitting
ioration and
d warning de
ng equipmede D breath
or proper fu
Rev. Date: Jul
han those li
be perform
ood conditipump.
nute) beingfacturer
be performe
s/buckles or
ostatic test (
f damage,
ation, abrasi
r operation
rresponds to
operation opacity).
re that breatator and wapressure fal as indicatequality, qua
the
gs, or other
d damage.
evices to en
ent, alarms ahing air is dnction prior
y 24, 2011
isted in
med:
on at
g
ed:
r other
(i.e., 5
ion,
of the
o the
of the
thing air arning lls to
ed on antity
r signs
nsure
and elivered r to
KOC.HE.0Page 6 of
Control Tie
5.5
No addwear reemergerespiratdesignaemergeinspectmanufatheir iniemployaddition
EmployCopies Asset/Dpersonntheir jobthe adm
5.6
Inspectdo not rcan at toverall
Inspectproviderespiratname oinclude and a smay alsrespiratintent oinspectthe form
Defectshave reReport
Documeat least
6.0
7.0
015 - Respirator8
er 3
Employee
itional trainespiratory prency escapetor inspectioated to perfoency situatioions) should
acturer’s rectial use of aees who vo
n include tra
yee training of training
Directorate Hnel with resbs competeministrator a
Document
ions of resprequire doctheir discretrespiratory
ions of resped in Attachmtor has beeof the perso
the findingsserial numbeso be attachtor to supple
of the label oions have b
m in Attachm
s/damage toendered it ufor lessons
entation of one year fr
Key Docu
KOC Indus
Guide to KO
KOC BreaSA.KOC.00
AbbreviatAPR – Air-P
ASR – Atm
HSE – Hea
ry Protection Ins
Training
ing is requirrotection eqe-only respion procedurorm monthlons (and whd receive tracommendeda respirator;oluntarily usaining of em
required torecords shaHSE Teamspirator prog
ently. This mand manufa
tation and R
pirators perfumentationtion, documprotection p
pirators maiment A of thn inspectedn performins of the insper or other mhed to the sement inspeor tag is to pbeen performment A.
o breathing nfit for use learned/inf
monthly insrom the dat
uments/To
strial Hygien
OC HSE Ma
athing App05
tions Purifying Re
mosphere-Su
alth, Safety
spection Proced
Uncon
red by this pquipment onrators. Theres during ry inspection
ho have notaining in thed inspection; they must
se respiratormployees in
o by this proall be maintas, as needegram responmust include
cturer’s cer
Recordkee
formed for r. The respient periodicprogram ev
ntained for his procedud on a montng the inspepection, anymeans of id
storage comection recorprovide a qumed. The la
air equipmeduring emeformation sh
spections foe of inspect
ools/Refere
ne Managem
anagement
paratus Co
espirator
upplying Re
and Environ
dure
ntrolled Copy if P
procedure fn a regular bese employerespirator enns of respirat received pe requireme
n procedurereceive trairs). Trainersrespiratory
ocedure shaained by KO
ed. The respnsibilities me a formal trrtification fo
eping Requ
routine use irator prograc random in
valuation an
emergencyure. The inthly basis, th
ection. Docy remedial a
dentifying thmpartment fo
rds maintainuick referenabel or tag
ent discoveergency shaharing purp
or emergenction.
ences
ment Plan, N
t System
ontrol and
espirator
nment
Printed.
for KOC embasis or whees should nd user traiators mainta
previous traients of this es. Employeining annuas should be
y hazards, p
all be documOC Human pirator prog
must have coraining courr breathing
uirements
and emergam adminis
nspections od auditing p
y use shall bent of this fhe date thatumentationactions perfe inspected
or the respirned on the nce for KOCmust not be
ered during all be reportoses.
cy use resp
November 2
Use Pro
mployees who are requireceive traning. Persoained for usining relatedprocedure a
ees must beally thereaftee appropriatproper use o
mented for eResourcesram adminiompleted trarse in respirair and SC
ency escapstrator, or hiof respiratorprocess.
be documenform is to cet it was insp of the inspformed to cd respirator.rator or kepform in Atta
C employeee used as a
periodic insed through
irators shal
2008
ocedure, D
Rev. Date: Jul
ho are requred to carryining on proonnel who ase during d to respiratand the
e trained befer (includingtely certifiedof respirator
each employs and/or strator and aining to perator protectBA technici
pe-only respis/her desigrs as part o
nted using tertify that a pected and ection must
correct defic. A label or
pt with the achment A. s that the re
a replaceme
spection thaa KOC Inci
l be mainta
Document
y 24, 2011
ired to y oper are
tor
fore g those
d. In rs
yee.
other erform tion for ians.
pirators gnee, f the
the form
the t also
ciencies, r tag
The equired ent for
at would ident
ined for
Number
KOC.HE.0Page 7 of
Control Tie
8.0
Revie
RRevi
May
Sept
Nov
July
015 - Respirator8
er 3
HSEMS – H
KOC – Kuw
SAR – Sup
SCBA – Se
HSE Reco
Inspection
Training Re
ew and Re
Review/ ision Date
y 5, 2009
t. 27, 2009
. 17, 2009
y 24, 2011
ry Protection Ins
HSE Manag
wait Oil Com
pplied-Air Re
elf-Containe
ords (Rete
Record (5y
ecords (5yrs
vision Log
DocumAppro
Manage
Manage
Manage
Manage
spection Proced
Uncon
gement Sys
mpany
espirator
ed Breathing
ention per
rs.)
s.)
g
ment over
D
r HSE TE
r HSE TE
r HSE TE
r HSE TE
dure
ntrolled Copy if P
stem
g Apparatus
riod)
Document Author
TL Health &Environmen
TL Health &Environmen
TL Health &Environmen
TL Health &Environmen
Printed.
s
& t
Draft foforce
& t
Final Dfor app
& t
Approvimplem
& t
Additio4.0, 5.0formatt
Revision
or Internal R
Draft presenproval.
ved & issuedmentation
n of new co0, 5.1, 5.4, 5ting amendm
Rev. Date: Jul
n Details
Review by ta
ted to HSE
d for
ontents to S5.5. Documments.
y 24, 2011
ask
MS IC
Sections ment
KOC.HE.0Page 8 of
Control Tie
015 - Respirator8
er 3
ry Protection Ins
SCBA
spection Proced
Uncon
AttA Monthly
dure
ntrolled Copy if P
tachmeny Inspec
Printed.
nt A ction Che
ecklist
Rev. Date: July 24, 2011