topdek kip topdek brochure 2016 v2... · kingspan topdek: single component, factory pre-engineered...

KS1000 TD

Topdek Single Component, Factory Pre-engineered Roof-deck

Topdek KS1000 TD

The performance of any system is only as good as its weakest component. Topdek insulated roof-deck is covered by the Kingspan Ultimate Panel Guarantee, the only guarantee that covers thermal and structural performance, as well as the external membrane of the product in a single package for up to 30 years.

Comprised of a single-ply PVC or TPE membrane with PIR insulation and trapezoidal steel deck

Topdek undergoes rigorous factory testing to ensure thermal, air tightness, leakage and fire protection performance

Durability and reliability that provides peace of mind for a variety of roofing applications

Superior performance and a guarantee of up to 30 years. Top That.

Suitable for: Flat roofs (1:80 roof pitch

after deflection)

Pitched roofs

Concave curved roofs with radius as low as 50m

Convex curved roofs with radius as low as 45m

Soon to be available with IPN-QuadCore The new insulated panel core from Kingspan, created by our R&D team using a bespoke hybrid technology with a unique microcell formulation.

Kingspan Topdek: Single component, factory pre-engineered roof-deck.

Why Topdek?

Easy fit for installation in half the time: Single component, pre-engineered flat roofing system includes Kingspan’s self-coring ‘one-step fix’ fastener solution for simple installation.

Superior thermal performance: Comprised of a high performance single-ply PVC / TPE membrane with environmentally sustainable ECOsafe PIR insulation core and a trapezoidal steel deck.

Exceptional airtightness: Fully compliant with all relevant Building Regulations and Standards with U-values as low as 0.15w/m2K.

Superb water protection: All joints are sealed by hot air welding, meaning zero moisture ingress with no risk of interstitial condensation.

Excellent fire performance: The product as standard is LPCB certified to LPS 1181 Grade EXT-B, which demonstrates that flames do not spread along or within the panel.

Thinner and lighter

Significantly reduces build time

Zero moisture ingress

Topdek KS1000 TD

Using resources responsibly to reduce environmental impact is a challenge on every project. Topdek not only guarantees performance, it allows building professionals to provide an environmentally responsible roofing solution to clients without added complexity.

Reducing our carbon footprint One product from one manufacturer allows roofing specifications to be handled with a single call and – with no need to coordinate the delivery of multiple components – this means reduced emissions and fewer trucks on the road.

Minimise Waste Topdek is a single component factory pre-engineered roof-deck that requires minimal packaging and arrives on-site, cut to size and ready to install, which significantly reduces construction waste.

Find out more at www.sustainable.kingspanpanels.com

Energy Efficiency Topdek insulated roof panels are manufactured with an ECOsafe polyisocyanurate (PIR) core. This system may achieve a Green Guide A+ rating and is subject to project specific assessments.

End of Life Recycling We carefully consider the environmental impact of each of our products throughout its life cycle. The steel facing and insulation used in Topdek is 100% recyclable, meaning that fewer materials end up in landfills.

As an innovative and reliable roofing solution, Topdek is better for the construction industry, better for the client, and better for the environment.

One system, one delivery and better for the environment. Top That.

Our sustainability in action Kingspan has committed to

becoming a Net-Zero Energy business by 2020.

In 2014, our UK operations were awarded the Carbon Trust Standard demonstrating carbon reduction over three consecutive years.

We are delighted to be a ‘zero waste to landfill’ company across the UK and Ireland in our Sherburn, Holywell, Walsall and Kingscourt locations.

In line with our policy to ‘Reduce, Reuse, Recycle’, our UK operations offer several free of charge options to reduce waste on-site in a sustainable manner.

Our vision is to be a global leader in sustainable business and establish a leading position in providing ethical, renewable and affordable best practice solutions for the construction sector.

Topdek KS1000 TD

Our Technical Department can offer the following services: Design checking service to

ensure all details are in line with our recommendations

Thermal analysis for the roof and wall build-ups

Whole building (SBEM) calculation service

Project specific NBS Specifications

Structural design calculations

Roof drainage calculations

Free installation training and design support. Top That.

Kingspan maintains a network of trained installers to provide you with assistance and support at every stage of your project.

Advice on fire performance of panels for compliance with Building Regulations

Advice on acoustic performance of panel and methods by which it can be increased

Guidance on building physics solutions

We can help with installation training, and ensure you comply with all Building Regulations too.

Topdek is precision-designed for a range of applications, including where space or height restrictions apply. It can eliminate the need for valley-hip and boundary wall gutters and is now available with a translucent polycarbonate barrel vault rooflight that allows high levels of natural light to flow into buildings.

System Elements

Flashings

Safepro2Gutters

Solar PV

Rooflights

All elements covered by the Kingspan Ultimate System Guarantee.

Topdek KS1000 TD

Product Data

ApplicationsTopdek KS1000 TD is a single component, factory pre-engineered roof deck, comprising a high performance single-ply PVC membrane with insulation and a trapezoidal steel deck, which is suitable for flat and pitched roofs above 1:80 (0.72°) after deflection.

It is also suitable for curved roof applications with a convex curve (45m radius) and concave curve (50m radius).

Insulation CoreTopdek insulated roof panels are manufactured with an ECOsafe and FIREsafe polyisocyanurate (PIR) core.

FireThe external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS 476: Part 6: 2009 and Part 7: 1997. The panel is rated FAA or FAC (depending on membrane used) when tested to BS 476: Part 3: 2004.

LPS 1181 Part 1Cert No: 2799

1000mm Cover Width

60mm

38mm

Core Thickness

200mm

Dimensions, Weight & Thermal Performance

Core Thickness (mm) 34 71 91 100 120

Overall Thickness (mm) 72 109 129 138 158

U-value (W/m2K) 0.48 0.25 0.20 0.18 0.15

Weight (kg/m2) 0.5mm deck 9.0 10.5 11.3 11.7 12.5

Topdek insulated roof panels have a Thermal Transmittance (U value) calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Section 6 (Scotland).

Available Lengths

Standard Lengths 1.5m - 12m

Longer Lengths (non-standard) 12m - 16m

Shorter Lengths (non-standard) Below 1.5m

Note: Additional costs and transport restrictions may apply for non-standard lengths. All lengths may change for export (outside of the UK).

This FIREsafe system has passed all the requirements of LPS 1181: 2005: Part 1: Issue 3, ceiling lining tests by the Loss Prevention Certification Board (LPCB) certified to LPS 1181 Grade EXT – B and FM approval to FMRS 4471.

EnvironmentalThis ECOsafe system may achieve a Green Guide A+ rating and is subject to project specific assessments.

Air LeakageAn air leakage rate of 3m3/hr/m2 at 50Pa or less can be achieved when using Kingspan insulated roof and wall panels.

AcousticThe Topdek insulated roof panel has a single figure weighted sound reduction Rw = 23dB.

BiologicalKingspan panels are normally immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are not considered deleterious.

MaterialsSubstrate

CLEANsafe 15: S220GD+ZA hot dip zinc alloy coated to BS EN 10346: 2009, Standard internal sheet thickness 0.5mm.

Membrane: Standard external membrane thickness: 1.5mm.

Coatings - External Weather Membrane

High performance PVC single ply membrane from one of the following manufacturers: Armourplan (IKO) or Sika (Trocal).

Coatings - Internal Deck

CLEANsafe 15: The coating has been developed for use as the internal lining of insulated panels. Standard colour is ‘bright white’ with an easily cleaned surface.

Kingspan CLEANsafe 120: The coating has been developed for use as the internal lining of insulated panels where a high level of cleanliness and hygiene is required, and the panels are to be cleaned down on a regular basis (minimum order quantities apply).

Stainless Steel: The stainless steel liner has been developed for use as the internal lining of insulated panels in buildings with a very aggressive/corrosive internal environment (minimum order quantities apply).

Sound Reduction Index (SRI)

Hz* 125 250 500 1K 2K 4K

SRI (dB) 18 18 17 23 30 40

* Frequency

Topdek KS1000 TD

Product Data

HandlingThe Topdek insulated roof panel can be manufactured in both left to right handed (LH) and right to left handed (RH).

Quality & DurabilityTopdek insulated roof panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with BS EN ISO 9001 standard, ensuring long term reliability and service life.

The panels are also being manufactured under Environmental Management System Certification BS EN ISO 14001. Compliant to BS OHSAS 18001 Occupational Health and Safety.

GuaranteeKingspan Total Panel Guarantee covering the structural and thermal performance for a period of up to 30 years and membrane guarantee for a period of up to 30 years (subject to project specific information).

Panel End Cut Back

Standard 60mm

Flush One end flush

Product Tolerance

Cut to Length -0.05% +0.1%

Cover Width -0mm +3mm

Thickness -2mm +2mm

End Square -3mm +3mm

Cut to Length 34 71 91 100 120

Cover Width 20 12 10 10 7

Note: Applies to UK pack sizes. Please contact Kingspan Technical Services for export information.

PackingTopdek insulated roof panels are stacked weather sheet to weather sheet (to minimise pack height). The top, bottom, sides and ends are protected with foam and timber packing and the entire pack is wrapped in plastic. The number of panels in each pack depends on panel thickness, as shown in the table. Typical pack height is 1100mm.

Sea FreightFully timber crated packs are available on projects requiring delivery by sea freight shipping, at additional costs. Alternatively, steel containers can be used. Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are by road transport to project site. Off-loading is the responsibility of the client.

Site Installation ProcedureSite assembly instructions are available from Kingspan envirocare Technical Services.

60mm

Panel Length

0.5mm Deck

Span ConditionUniformly Distributed Loads kN/m2

Span L in metres

Downward 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0

Single 6.72 3.89 2.45 1.64 1.15 0.84 0.63 0.49 0.38 - -

Double 5.56 4.08 3.13 2.47 2.01 1.65 1.36 1.14 0.92 0.74 0.60

Span ConditionUniformly Distributed Loads kN/m2

Span L in metres

Suction 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0

One Fastener 1.44 1.20 1.03 0.90 0.80 0.72 0.65 0.60 0.55 0.51 0.48

Two Fasteners 2.88 2.40 2.06 1.80 1.60 1.44 1.31 1.20 1.11 1.03 0.96

Five Fasteners 7.20 6.00 5.14 4.50 4.00 3.42* 2.57* 1.98* 1.56* 1.25* 1.01*

Notes:1. Above figures are for all panel thicknesses.2. Fastener table based upon minimum 1.5mm thick steel purlins and suction load on panel*.3. Deflection limit for: downward loading is L/250 and suction loading is L/150.4. The actual wind suction load resisted by the panel is dependent on the number of fasteners used and the purlin thickness as well as the fastener material.5. Wind uplift capacity of the panels is dependent on the fixing pattern and it is usually this design condition which is critical for any roofing system. The wind load

is unique to each project and calculation, the wind loads should be in line with BS 6399 Part 2.

Load / Span TablesUnfactured load/span table (use unfactored calculated design wind load values).

End Lap

Fastener Layout

Side Lap

1000mm cover width200mm

38mm

60mm

200mm 200mm 200mm 200mm

Site welded membrane strip Site welded membrane strip

Standard fastener layout, 5No. at panel ends, ridge & eaves

Standard fastener layout for intermediate panels

Self-coring fastener Self-coring fastener at 500mm centres

(Carbon or stainless steel)

Additional intermediate fastener when required

Topdek KS1000 TD

Self-coring fasteners in each corrugation

40mm min. welded seam

Primary panel fasteners (hidden under membrane flap)

Kingspan Topdek panel (ref: TDY)(left to right when viewed from eaves/valley)

Fully sealed filler at all panel ends (eaves, valley, ridge)

Kingspan Topdek panel (ref: TDP)

Self-coring fasteners in each corrugation

P1

P2

P4

Note: Panel sequence of lay P1 - P4

Installation TrainingKingspan Field Service Engineers offer full installation training however, prior to Kingspan Topdek training, all attendees must have undergone PVC welding training from the supplying membrane manufacturer and provide a copy of the certificate from the supplier, i.e Armourplan, or Trocal.

Product Data

Installation

Optional intermediate fasteners for high local uplift conditions

Side lap self-coring fastener at 500mm centres (concealed by membrane lap)

Membrane end lap strip over end lap joints

Site applied double sided tape

90mm diameter patch cut from membrane roll to cover intermediate fastener

Site applied air seal - 6mm diameter gun grade sealant at panel side joint in

line with profiled filler block air seal

P3

Kingspan membrane lined insulated gutter

Topdek KS1000 TD

Kingspan Day-Lite Vault - Introduction

Kingspan Day-Lite Vault, KS1000 DLVLT, is a translucent polycarbonate barrel vault rooflight for flat or low-pitch roofs, that allows high levels of natural light into buildings, providing excellent long-term light transmission, thermal and structural properties.

Kingspan Day-Lite Vault is designed specifically to integrate with our Topdek roof deck, and offers a UV-resistant daylighting system with a U-value of 1.1W/m2K.

Kingspan Day-Lite Vault rooflight systems are supplied with three main components:

Factory assembled unit (FAU);

Barrel vaults;

End caps.

Insulated / non-insulated kerb profiles and associated ancillaries are also required but are not supplied as standard. These items can be ordered and supplied by Kingspan upon request, please contact the Kingspan Technical Services Department for more information.

Features & Benefits U-value of 1.1W/m2K - fully compliant with the appropriate

National Building Regulations.

Excellent light transmission - up to 41% when new, with minimal

deterioration over time, to BS EN 140.

Low Solar Heat Gain Coefficient - limiting local temperature

increases under the rooflight.

High degree of colour fastness means product will not discolour

over a guaranteed period.

The FAU is available in lengths of 6m maximum, and barrel vaults are supplied in 1m lengths. Any specified length can be achieved with a continuous run of FAU, barrel vault and end cap assemblies.

Non-fragility performance - meets the requirements of ACR[M]001: 2014, Class B. Non-fragility compliance over product lifetime significantly reduces the risk of falls to both construction and maintenance personnel.

Note: It is never recommended to allow persons to walk across any rooflight.

Kingspan Day-Lite products fully satisfy the requirements of the National Building Regulations achieving Euro Class B internally and National Class AA and Euro Class BROOF(t4) externally. All products achieve a minimum classification of B-s2,d0 when tested to EN 13501-1: 2007.

Suitable for flat and pitched roofs above 0.72° after deflection.

Compatible with Topdek roof deck.

Fully recyclable at end of life, with minimal impact on the

environment.

Guaranteed for structural, thermal and UV-resistance for up to

25 years.

Lightweight and durable.

Colour options include Clear and Opal White (refer to page 22).

Quick and efficient installation; simple to fix with no glazing

experience necessary.

Factory-applied barrier tapes reduce the risk of condensation and prevent ingress of moisture and insects during transportation and delivery, keeping rooflights clean and optimising performance (applies to FAU only).

Kingspan Day-Lite Vault - Product Overview

ApplicationsDesigned to be an integral part of the Topdek roof deck system, Kingspan Day-Lite Vault is a translucent polycarbonate rooflight offering a standard U-value of 1.1W/m2K.

Kingspan Day-Lite Vault is suitable for all building applications with a flat or pitched roof above 0.72° after deflection, except where the occupants or processes add significant quantities of water to the air, or where there are internal environments with low temperatures. The rooflight system is suitable for use in temperatures of between -10°C and +40°C.

Available LengthsThe FAU is manufactured to order, and is available in lengths of 6m maximum. Barrel vaults are available in 1m lengths. Any specified length can be achieved with a continuous run of FAU, barrel vault and end cap assemblies.

Kingspan Day-Lite Vault, KS1000 DLVLT - Application with KS1000 TD

1000mm

1092mm

300mm* To Suit Panel

Thickness

* Based on standard kerb profile.

Dimensions, Weight & Thermal Performance

Product Reference Overall Height (mm)

Weight (kg/m2)†

U-value (W/m2K)

Light Transmission(%)*

Solar Heat Gain Coefficient

KS1000 DLVLT to suit panel variable 1.1** 41 0.41

Notes:† Weight is dependent upon the Topdek roof deck thickness specificied. Please refer to the product data sheet for more information.The U-value has been calculated using the method required by the appropriate National Building Regulations.* Based on a clear polycarbonate finish. Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples. ** Standard U-value is shown above. Standalone U-value of FAU is 1.35W/m2K.Solar Heat Gain Coefficient (SHGC), according to BS EN 410, is the total solar energy that enters the interior of a building. Please contact the Kingspan Technical Department for more information.

Topdek KS1000 TD

Construction Details

PVC membrane strip

Fasteners at 400mm centres

Profiled filler sealed top and bottom with gun-grade sealant

Main fixing - 1 No. per trough

Internal ridge flashing with 150mm overlap sealed with an air seal using film backed butyl tape or gun-grade sealant

Kingspan Topdek

0.7mm Galvanised plate with welted edges

Gun-grade air seal to panel side joint

Gun applied fire rated canister insulation, site applied to fill void

Kingspan Multibeam purlin

Ridge

Topdek KS1000 TD


Verge

Site applied LPCB certified insulation board. Any gaps filled with fire rated canister insulation

PVC membrane coated metal upstand flashing

PVC membrane strip


Air seal - 6mm Ø butyl strip Kingspan Architectural Wall Panel

AWP filler bedded on gun-grade sealant

Galvanised steel cleader angle

Site applied fire rated canister insulation

Air seal - Gun-grade sealant to male joint

Verge flashing with 150mm butt straps sealed with 6mm Ø butyl strip


Air seal - 6mm Ø butyl strip

Kingspan Topdek



Verge Finish End

Verge flashing with 150mm butt straps sealed with 6mm Ø butyl strip

Site applied LPCB certified insulation board. Any

gaps filled with fire rated canister insulation

Air seal - Gun-grade sealant to male joint

Air seal - 6mm Ø butyl strip

Galvanised steel cleader angle


Kingspan Architectural Wall Panel


30 x 45mm plain filler sealed top and bottom with gun-grade sealant

Kingspan Topdek

Membrane coated strip



PVC membrane coated metal upstand flashing


Topdek KS1000 TD

Parapet Eaves

Internal flashing with sealed overlaps

Membrane coated galvanised steel upstand flashing

Main fixing screw - 1 per trough

PVC membrane strip

PVC membrane strip

Rainwater outlet

Membrane disk

KS1000 TD insulated roof panel

Site applied fire-rated canister insulation to fill any gaps if required

Main fixing - 1 per trough

Kingspan insulated wall panel

Kingspan insulated wall panel

Kingspan Multibeam side rail

Galvanised steel ledger

Air seal - Profile filler sealed top and bottom with gun-grade sealant


Air seal - 6mm Ø butyl rubber sealant

PIR board insulation with gun applied fire rated canister insulation to fill any gaps if required to maintain continuity of insulation

Drip flashing with 150mm sealed laps

Self-drilling self-tapping counter sunk raised head high thread fastener at max. 400mm centres



Note: Depth of verge flashing with this detail to be designed to suit calculated water depth.

Valley with Rainwater Outlet

Kingspan Multibeam

Galvanised steel ledger

PVC membrane stripRainwater outlet

Membrane disk

Site applied fire-rated canister insulation to fill any gaps if

required


Air seal - Profile filler sealed top and bottom with

gun-grade sealant



Topdek KS1000 TD

KS1000 MR/LPCB insulated wall panel vertically laid

Low profile stitching screws with minimum 14mm diameter non-ferrous EPDM backed washer fitted at max. 450mm centres

Self-drilling self-tapping primary fixings with min. 16mm diameter non-ferrous EPDM backed washer at 100mm centres

Self-drilling self-tapping primary fixings with min. 16mm diameter non-ferrous EPDM backed washer Kingspan Multibeam

Self-coring primary fixings with washer

1No. per trough

Profiled filler bedded on

gun-grade sealant

KS1000 TD/LPCB insulated roof

panel

Self-drilling self-tapping counter sunk raised head high thread fastener at 400mm centres

Membrane disk

Site applied LPCB certified insulation board any gaps filled with fire rated canister insulation

Gun-grade sealant to panel joint inline with internal air seal

Eaves - Boundary Gutter

Parapet flashing with 150mm sealed butt straps

Air seal - 6mm bead of gun-grade sealant

Kingspan Multibeam rail

Film backed butyl tape applied over any breaks in supporting secondary steelwork to give a continuous bearing face

4mm Ø butyl rubber sealant

KS1000 RW/LPCB insulated wall panel, vertically laid


PVC Membrane strip

Membrane coated galvanised steel flashing, any joint sealed with welding strip

PVC Membrane strip

Kingspan insulated membrane lined LPCB gutter

Air seal - 6mm bead of gun-grade sealant

Gun-grade sealant to panel joint inline with internal air seal

Profiled filler bedded top and bottom on gun-grade sealant

Stitching screws with min. 14mm diameter non ferrous EPDM backed washer fitted at every crown

Gun-grade air seal to

panel side joint


PVC membrane strip

Kingspan Multibeam


Membrane coated galvanised steel upstand flashing

Fasteners @ 400mm centres

Kingspan membrane lined insulated valley gutter

Downpipe outlet

Membrane disk



PVC membrane strip

Valley Gutter


Kingspan LimitedGreenfield Business Park No. 2, Greenfield, Holywell, Flintshire, CH8 7GJ, UKTel: +44 (0) 1352 716100Fax: +44 (0) 1352 710161

www.kingspan.com

For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary

companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or

description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its

subsidiaries accept no liability in respect thereof.

topdek kip topdek brochure 2016 v2... · kingspan topdek: single component, factory pre-engineered...

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