kingfisher1801 britomatics machine manual

KINGFISHER 1301,1601,1801 User Manual

1. Use Rules ................................................................................................................ 3 1.1 Work Environment ....................................................................................... 3 2.2 Media ............................................................................................................. 3 2.3 Earth wire ...................................................................................................... 3

2.3.1 Build earth ......................................................................................... 3 2.3.2 Connect earth ................................................................................... 4 2.3.3 Check earth ....................................................................................... 5

2. Install Machine ....................................................................................................... 7 2.1 Foot install .................................................................................................... 7

2.1.1 Install the support leg and foot ....................................................... 7 2.1.2 Install the tension rod ...................................................................... 8 2.1.3 Fixed plate installation support legs .............................................. 9 2.1.4 Fixed plate and reinforcement part ................................................ 9 2.1.5 Paper system installation ................................................................ 9

2.2 Foot connect the print platform .................................................................. 9 2.3 Install ink system ......................................................................................... 9

2.3.1 Install of ink cartridge ....................................................................... 9 2.3.2 Install ink damper ............................................................................. 9

2.4 Install print head .......................................................................................... 9 2.4.1 DX5 Install ......................................................................................... 9 2.4.2 DX7 Install ......................................................................................... 9 2.4.2 DX7 colour list ................................................................................... 9

2.5 Drink ink for print head ................................................................................ 9 3. Software install ....................................................................................................... 9

3.1 Usb driver install .......................................................................................... 9 3.2 Rip software install ...................................................................................... 9

3.2.1 MainTop software ............................................................................. 9 3.2.1.1 Install MainTop ...................................................................... 9 3.2.1.2 MainTop Printer Setup ......................................................... 9

3.2.2 Photoprint ............................................................................................. 9

3.2.2.1 Install Photoprint ................................................................... 9 3.2.2.2 Photoprint upgarde ............................................................... 9

4. Main menu .............................................................................................................. 9 4.1 Operate panel .............................................................................................. 9 4.2 Print ................................................................................................................ 9 4.3 Nozzle Test .................................................................................................. 9 4.4 Clean ............................................................................................................. 9 4.5 Maintenance ................................................................................................ 9

5. Calibration machine ............................................................................................... 9 5.1 Nozzle state .................................................................................................. 9 5.2 Parallel veri.Lines ........................................................................................ 9 5.3 Bidir.Print ...................................................................................................... 9 5.4 Vertical axis .................................................................................................. 9

Product data sheet Rev:08 May 2014 1 of 38

6．FAQ and answer .................................................................................................. 9

6.1 Error code and instruction .......................................................................... 9 Product data sheet Rev:08 May 2014 2 of 38

User Guide

1. Use Rules 1.1 Work Environment Power

AC 110V(±10%) 50 / 60Hz ; AC 220V(±10%) 50 / 60Hz

Temperature 20℃~30℃

Humidity 35%RH~65%RH

2.2 Media l Indoor

² PP Sythentic Paper , Vinyl Sheet ,Film ,Coated Paper ,leather ,Acid Proof Paper Banner ,Canvas etc.

l Outdoor ² Sticky , Vinyl , light-cloth ,leather ,Canvas ,Outdoor

coated paper ,Outdoor vinyl sheet ,Outdoor PP etc. 2.3 Earth wire

In order to ensure that machine use stability, Avoid electrostatic the effects on the machine.

Must install earth for machine and make sure earth well. 2.3.1 Build earth

Ø With 2.5 m copper wire inserted 1.5 ~ 2 m deep underground, irrigate salt water.

Ø Using copper metal contact pipe and the pipe have fresh water Ø Joint Angle of 40 cm in 50 kg of salt water bucket. Note: Please use humidifier at dry indoor.


2.3.2 Connect earth

It is recommended to use cable as the earth wire.

PC connect earth wire diagram.

Machine connect earth diagram.


2.3.3 Check earth

Ground

phase line null line

AC 110V(±10%) 50 / 60Hz ; AC 220V(±10%) 50 / 60Hz

Check between the phase line with

ground line and null line is the same. Product data sheet Rev:08 May 2014 5 of 38

Check between the ground line with

null line is Less than 3 voltage.


2. Install Machine The installation of the hardware system can consult our video file for details。 2.1 Foot install 2.1.1 Install the support leg and foot

Figure 2.1.1.1 Figure 2.1.1.1 figure on the left (machine) on the back shows the left leg and left foot separation diagram, which is marked with blue line where the screw joint .Figure on the right side (positive) machine shows the left leg and left foot connection good rendering, including the foot bolt hole direction of the arrow mark on the outside of the machine (namely the left foot to the left, right foot on the right), the right side of the support legs, the right foot with the left side of the installation. Product data sheet Rev:08 May 2014 7 of 38

2.1.2 Install the tension rod

Figure 2.1.2.1 Figure 2.1.3.1 (machine) on the back shows the tension rod installation, and has been installed around the supporting leg and foot.The tension rod fixed screw, each side has four 2 connect the front of the support leg, the other 2 connect the supporting leg medial side.

Figure 2.1.3.2 Figure 2.1.3.2 (machine) on the back shows the tension rod connected to the leg of a good effect. Product data sheet Rev:08 May 2014 8 of 38

2.1.3 Fixed plate installation support legs

Figure 2.1.3.1 Arrow in figure 2.1.3.1 (positive) machine is the supporting leg fixed plate, the installation location in positive machine, support the joint of the bottom of the legs and feet。

Figure 2.1.3.2 Figure 2.1.3.2 (positive) machine shows supporting leg fixed plate installation after the completion of the rendering. Product data sheet Rev:08 May 2014 9 of 38

2.1.4 Fixed plate and reinforcement part

Figure 2.1.4.1 Figure 2.1.4.1 With the arrow mark to put paper fixed plate, the arrow mark for reinforcement.

Figure 2.1.4.2 Figure 2.1.4.2 shows the paper fixed plate and the effect of reinforcement installation is completed.


Figure 2.1.4.3 Figure 2.1.4.3 orange round the location of the installation. 2.1.5 Paper system installation

Figure2.1.5.1 sensor

Figure 2.1.5.1 Put paper shows the swing arm

Rotating button

Figure 2.1.5.2 AB will be installed by rotating screw put paper oscillating tube put paper Product data sheet Rev:08 May 2014 11 of 38

put paper fixed plate fixed to the swing arm, and installation of sensors.

Figure 2.1.5.3 Figure 2.1.5.3 down paper fixed installation of pipe and spent cartridges. 2.2 Foot connect the print platform Platform will be printed on the foot frame with screws. 2.3 Install ink system 2.3.1 Install of ink cartridge First remove the plastic cover from the ink transfer head, intercepting section hard tube, insert remove the plastic cover from the ink cartridges (as shown in figure 2.3.1.1) Product data sheet Rev:08 May 2014 12 of 38

Plastic cover

The hard tube

Figure 2.3.1.1 Transfer to reconnect to the cartridge plastic cover joint, insert the other end of the hard tube. Into the ink pipe. Note that ink pipe connection cartridges, ink pipe with the color of the logo to cover the cartridge as the corresponding color.

connector

Please hard tube plastic cover

is connected to the adapter

Figure 2.3.1.2 Put the cartridge in the fix cartridge

Figure 2.3.1.3 Inject ink into the cartridge, note that the ink bottle caps do not tighten. Product data sheet Rev:08 May 2014 13 of 38

2.3.2 Install ink damper First intercept hard pipe section, the set of sealing ring and copper screw

Sealing ring

damper Copper screw

图 2.3.2.1 There will be to the end of the copper sleeve connection ink sac, the other end connection ink pipe. 2.4 Install print head 2.4.1 DX5 Install Cable (2Pcs) Through the nozzle fix ,content the print head. The up cable connected to Carrier board SN3, SN4 socket The down cable connected to Carrier board SN3, SN4 socket Note: 2 cable the blue label in the side Product data sheet Rev:08 May 2014 14 of 38

2 cable the blue

label in the side

Note :The Cable direction，Two Cable always stay parallel， Ribbon cable turn clockwise 90 ° connected to Carrier board.

The print head fixed on the carrier plate，Be careful not to cut to the print head. Don’t first tighten the one screw. Please tighten the three screws at the same time. So make sure the print head install well DX5 color list Damper list: Product data sheet Rev:08 May 2014 15 of 38

Nozzle test: Atools software setup: 2.4.2 DX7 Install Cable (2Pcs) Through the nozzle fix ,content the print head. The up cable connected to Carrier board SN1, SN2 socket The down cable connected to Carrier board SN3, SN4 socket Note: 2 cable the blue label in the side Product data sheet Rev:08 May 2014 16 of 38

Note :The Cable direction， Two Cable always stay parallel，Ribbon cable turn contrarotate 90 ° connected to Carrier board.

2.4.2 DX7 colour list Damper color list,Nozzle test ATools software setup: Product data sheet Rev:08 May 2014 17 of 38

2.5 Drink ink for print head First make all ink damper full ink 1.Use syringe to drink ink for ink damper（Figure2.5.1.1）and bend the same colour of the ink pipe（Figure2.5.1.2）,make sure you can drink ink out.

Figure 2.5.1.1

Bend ink

图 2.5.1.2

2. Connect the ink damper to print head Drink ink to print head. Turn on machine and click “Cleaning” key, select auto-cleaning When finish auto-cleaning, click “Test” key and check the nozzle state.If not good ,you can try again Product data sheet Rev:08 May 2014 18 of 38

3. Software install 3.1 Usb driver install 3.1.1 Connect the machine and PC by USB cable. Turn on machine.PC will show setup1(Figure 3.1.1)

Figure 3.1.3.1 Product data sheet Rev:08 May 2014 19 of 38

3.2 Rip software install 3.2.1 MainTop software 3.2.1.1 Install MainTop

1. Install Maintop Software.

1.Click here start install MainTop

2.Setup the installed directory of the software, Please use Windows Default.

Select installation directory Product data sheet Rev:08 May 2014 20 of 38

3.Finished the setup, and restart the computer.

Click“Close”， restart PC


3.2.1.2 MainTop Printer Setup Step 1：Printer setup ,the first time we use MainTop Step 2: Delete old MainTop printer

Delete old MainTop printer

Step 3: Install MainTop printer

Step3:Click Install


Step 4: Select Custom

Step4: Select Custom Step5：Select Directory and Select the MainTop driver and open it.

Step5: Select Directory Step5：Select MainTop driver and Set As Default Printer

Step5: Click Set As Default Printer

Step6: Click OK Step6: Click “OK” Product data sheet Rev:08 May 2014 23 of 38

Step7:Copy the file “y14ca.mcm” and finish MainTop driver install After the installation is complete，Need to manually copy "*. MCM" to DTP directory, otherwise print RGB color format image anomalies. (Such as copy disc C: \MainTop\DTP)

Step7: copy "***. MCM" file to DTP directory. (Such as copy disc C: \MainTop\DTP)

3.2.2 Photoprint

3.2.2.1 Install Photoprint

1. Select the language.

2. Click "ok", for the next step


3.Select“I accept***”

4.Select“Next”

5.Select directory

6Click“Next”

7.Click“Next ”

After the installation .Automatically entered into Install manager. Or run “Install Manager ” in the start menu.


Product Selection:Enter you passowrod or select Run in demo mode .as Show as in the figure :

8.Type :password

9.Click Done


3.2.2.2 Photoprint upgarde 1.If PhotoPRINT installed driver, first delete it

1. If PhotoPRINT installed driver, first delete it

2.Completely close PhotoPRINT software Pay attention to the lower right corner of PP icon, also need to right click select exit

2.Select exit

à


3.Copy the new drive file to install path, replace them Copy the diagram below all folders Replace the PhotoPRINT installation path

Copy ICCProfile、OutputDriver、 Program to SAi Production Suite program folder and replace them

4.Restart the PhotoPRINT, installation printer Note: when you add printer select HYL1301 for HYLPrinter,

other according to the default Settings

4.Select HYL1301


5.Default Job Properties

5.SetupDefault Job Properties Note: the color management of parameter selection

5. 4color: select CMYK（2bits）

8color: CMYKLCLMLKLKK(2bits) Color mode：CMYK（2bits），(4color :Must select CMYK（2bits）) Print mode instructions: Draft-3pass, Text-4pass, Imgae-6pass,Photo-8pass Product data sheet Rev:08 May 2014 29 of 38

4. Main menu 4.1 Operate panel

Print Settings need to be done on the OP panel, then introduces the OP panel.

1. Shortcuts key area 2. Direction key area 3. function menu key

4.Online or Offline 5.Return or End 6.Enter or Pause

Figure 4.1.1.1 l Shortcuts key——Shortcuts key include ：“Maintenance key ”、“Test key ”、

“Heater key ”、“User type key ”、“Clean ”、“Remove Data key ”. l Direction key——In Idle mode，the left and right key can move the print head ,the

up and down key can move the mater ；In Main menu mode， the up and the down can move the cursor on the screen.

l Function ——Enter the Main menu . l Online or Offline——Enter contact PC mode ；End contact PC mode. l Return or End——Cancel and return to the top Main menu. l Enter or Pause——In Idle mode, enter the main menu；In Main menu mode，The

cursor can be selected option to confirm the operation. Product data sheet Rev:08 May 2014 30 of 38

4.2 Print

n Dirction ——Adjust the direction of the print ，Unidirectional printing precision is high，Bi-directional printing speed fast , the default is Bi-directional.

n Speed ——Speed ：High 、standard 、low . the default is High . n Color Thick ——Adjust C、M、Y、K each color ink density ，The

numeric value is higher ,the ink volume is larger ,the default is 40 （non-professional workers do not modify）.

n Mask layer ——Adjust the printing accuracy ,The Mask layers higher ,The higher the precision ,the printing speed low ,the default of High .

n Wave——7 Wave，wave0~5 machine fixed；wave6：user-defined wave.

4.3 Nozzle Test——Through the print color piece, check nozzle state.

Figure 4.1.2.1 4.4 Clean

n Auto cleaning ——When the nozzle plot is not very well or nozzle out of ink ,then use the Clean functions；Automatic ink drink, wipe nozzle, ink spit cleaning..

n Manual ——Separate the functions of automatic cleaning, Use these three functions respectively. u Drink u Wipe u

Spit u Drink 30s

n Spit pos——Setting the spit position and the Nozzle plot position ， The adjusting range is 0~255，The greater value of Spit position is more close to the platform.

n Car Wipe pos——Setting the Wipe position，the adjusting range is 0~100， There is the horizontality distance the print header with the Wipe. The greater value of Car Wipe position is more close to the platform.


4.5 Maintenance ——The options menu contains information about the machine, and printing auxiliary functions System ——Check system information, and to set printing auxiliary items.

u Sytem info ——Display Main board, driver board, Carrier board information。

u Restore Default ——The car moving, automatic testing machine width.

u Advance Ø Nozzles mode ——Used to select effective type machine,

compatible with single nozzle, double nozzles, Up and Down cap station machine. Up and Down cap station machine, you will need to hold the "Exit" key , then you can modified .

Ø Nozzles enable ——Used to select effective print head , compatible with single nozzle and double nozzles, up and down cap station machine. up and down cap station machine, you will need to hold the "end" key , then to modified .

Ø Car sensor ——up and down cap station machine setup : “Style A” for new carrier board with double print head ;“Style B” for single print head . “DISABLE” without position sensor set, need to restart the printer.

Ø Car move ——Braking mode setting, " Style A " smooth type; " Style B " strong brake type; " Style C" is strong smooth enabled, B mode to improve the printing speed of machine, need to restart the printer.

Ø Media run mode ——"1" for the new high-speed step motor 1/8; "2" default; "3" for old slowly step motor 1/8; "4" old 1/16 step motor, the board upgrade to high-speed version firmware the default setting is "3", the factory default Settings for the new machines "1".

Ø Media run dir ——"A" move media to forward ; "B" is the reverse, change the paper direction

n Localization

u Work mode ��Select Manual ,Auto-Power on ,Auto-Every Job ；Manual : move the carrier to Manually locating datum ;Auto-Power on: Senior the edge of paper at power on ； Auto-Every job :- Senior the edge of paper at every job.

u Automatic set ��Select Auto-Power on ,Auto-Every Job， Adjustment range is 0~250，Adjust Automatic set .The greater of value, the Automatic set bigger .。

u Manually Set (Paper size)——Set manually cutting the custom paper size.


u Customer ——Set manually cutting the custom paper size.default 2500mm。

n Heat u Work mode ��Select the Platform heat mode ；Print

Heat Platform heat start at print job ；Pre Printed Heat: Platform heat start at Power on.

u Print heat ��Set the print temperature at print job ，setting range :20℃~60℃.

u Pre print heat ��Set the print temperature at Power on，setting range 20℃~60℃.

n Aid u Fan in ��Adjustment range is 0-15，Adjust the suction

strength ，the bigger the value, the stronger the suction .Default 14.

u Auto Cut ——Select Open .Printer with Auto-cut u Roll strength ——Adjustment range is 0-15，adjust the strength

of Roll ，the greater of value, the stronger the roll. Default 14. u Home ——The Carrier go to ink station Adjustment range is

0~255，Adjust printing N swaths（The number of print pass ）Spray to flash once，Avoid long time print use a single ink. It is can lead to spit bad for Other colors of ink .The greater of value，print more Swathes. Default 16。

u 烘干系统 Ø Fan out ——Adjustment range is 0-15，Adjust the suction

strength ，the bigger the value, the stronger the suction. Ø Heat out ��Adjustment range is 0-15，Adjust the heat

strength ，the bigger the value, the stronger the heat . Ø Work mode��Select the heat mode, the Default is Auto .

u Clean strength��Adjustment range is 0~15，Adjust clean strength .The greater of value, the Clean strength stronger .Default 13.

n Auto spit——setting range: 0~240，The printer stay in the idle situation，The time of the nozzle keep wetting ,Default 30 minutes. The bigger the value is the longer time.

5. Calibration machine

Figure 4.1.0.1 Figure 4.1.1.1 There are 2 part of the set in the Atools. Calibration settings and Driver Board feature settings. 5.1 Nozzle state Nozzle state can print lines or dots check .

Figure 4.1.1.1 Above is lines print , can check nozzle state. Product data sheet Rev:08 May 2014 34 of 38

5.2 Parallel veri.Lines

Figure 4.1.3.1 Check the printer parallel with Long Beam. 5.3 Bidir.Print

Figure 4.1.4.1 Adjust Bidirectional value make the line well .the high Speed

machine about 21.

5.4 Vertical axis

Figure 4.1.5.1 Measures the distance of two vertical cross, type in the software


6．FAQ and answer 6.1 Error code and instruction Code Problem solution

Code:1 Motherboard memory chips The Mainboard returned to the

write fail factory maintenance

Code:2 The mainboard print data The Mainboard returned to the

loss factory maintenance

Mainboard and Carrier

1. Check 26PIN cable between

Code:3 Mainboard with Carrier board

board connection failure

2.Check Carrier power

Code:4 Motherboard system error The motherboard returned to the

(uninitialized) factory maintenance

Mainboard and Driver

1. Check 26PIN cable between

Code:5 Mainboard with Driver board

board connection failure


Mainboard and Carrier 1. Check 26PIN cable between

Code:6 Mainboard with Carrier board

board


1.Check rail blocking

Code:7 Carrier blocked 2.Check the cable of carrier motor

3.Confirmed that the driver board

Settings is correct AD protection

Code:8 Carrier system abnormality The Carrierboard returned to the

factory maintenance

Code:9 Carrier parameter is The Carrierboard returned to the

missing factory maintenance

Code:13 Main board parameter is The Mainboard returned to the

missing factory maintenance

Code:14 time 0（time limit ） 1.contact us or Distributor

Code:15 Car Interface overcurrent, short

circuit or component damage

Heat1 Interface overcurrent, short


Heat2

Interface overcurrent, short


Heat3

Interface overcurrent, short



Interface overcurrent, short Unwind

circuit or component damage Interface overcurrent, short

Wind circuit or component damage Interface overcurrent, short

Wipe circuit or component damage Interface overcurrent, short

Ink2 circuit or component damage Interface overcurrent, short

Ink1 circuit or component damage Interface overcurrent, short

Fanin circuit or component damage Interface overcurrent, short

Fanout circuit or component damage

kingfisher1801 britomatics machine manual

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