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King Crimp Brochure

2

Crimp Recommendations

Table of Contents

Crimp style couplings ...................................................................................................4-5Notched style couplings & assemblies .........................................................................6-7NOS style couplings ........................................................................................................8Sanitary couplings ...........................................................................................................9Holedall couplings & assemblies ..............................................................................10-12Surelock couplings ........................................................................................................12Air King couplings ..........................................................................................................13Dix-Lock couplings ........................................................................................................14Dual-Lock couplings ......................................................................................................143500 Nipples..................................................................................................................14Brass barbed fittings & ferrules .....................................................................................15

Crimp machine ..............................................................................................................16Brass crimpers ...............................................................................................................17Hose room accessories .................................................................................................18

Crimp WARNING ...........................................................................................................19

Crimp recommendations ..........................................................................................20-31

The crimp recommendation charts on pages 20-31 are only guides. It will not apply to every coupling situation. In some instances alternative dies and crimping dimensions must be employed to ensure safety. Experience has shown that variances in the construction of similar hoses and couplings may cause some assemblies to react differently when crimped. It is not uncommon to find hose with an outer diameter that fluctuates from one end to the other or from production lot to production lot. These inconsistencies coupled with the inherent differences between textile or wire braid, hard or soft wall, the presence or absence of an internal spiral wire and the differences in hose coverings make it difficult to establish hard and fast rules. Therefore, it is imperative that hose dimensions are accurately measured, assemblies are tested, and documentation is maintained.

Tel: +44 (0)191 549 7335 Fax: +44 (0)191 516 0004 Email: [email protected] Website: www.hos.co.uk

CRIMP

4

Crimp Style Cam and Groove

Crimp Style King Combination Nipples

adapters

couplers

Dixon type Cmaterials: aluminum, brass or 316 stainless steelsizes: 1" - 6"

EZ Boss-Lock type Cmaterial: 316 stainless steelsizes: 1" - 6"

Global type Cmaterials: aluminum, brass or 316 stainless steelsizes: 1" - 4"

Dixon type Ematerials: aluminum, brass or 316 stainless steelsizes: 1" - 6"

Global type Ematerials: aluminum, brass or 316 stainless steelsizes: 1" - 4"

Only use the crimp style shanks with the crimp style sleeves and ferrules.Due to differences in dimensions and tolerances for safety reasons, do not

interchange other manufacturer's products with Dixon products.

male pipe thread (NPT)materials: plated carbon steel or 316 stainless steelsizes: 1" - 6"

groovedmaterials: plated carbon steel or 316 stainless steelsizes: 1" - 6"

beveledmaterials: carbon steel or 316 stainless steelsizes: 1" - 6"

See page 19 for important safety information on crimp style fittings.



CRIMP

5

Crimp Style Sleeves and Ferrules

see pages 20-25 for crimp recommendations

sleeves

ferrules



sleeve stylematerials: aluminum, plated carbon steel or 304 stainless steelsizes: 1" - 6"

hose ranges

Hose ID Hose OD1" 1-13/64 to 1-52/64

1½" 1-41/64 to 2-24/64

2" 2-13/64 to 2-60/64

3" 3-13/64 to 4-12/64

4" 4-13/64 to 5-12/64

6" 6-21/64 to 7-28/64

ferrule stylematerials: aluminium, plated carbon steel or 304 stainless steelsizes: 1" - 6"

hose ranges

Hose ID Hose OD1" 1-13/64 to 1-52/64

1½" 1-41/64 to 2-24/64

2" 2-13/64 to 2-60/64

3" 3-13/64 to 4-12/64

4" 4-13/64 to 5-12/64

6" 6-21/64 to 7-28/64



NOTCHED

6

Notched Style Cam and Groove

Notched Style Turned Back Nipples

Dixon stems and ferrules are specifically designed to be used together as a coupling system.Due to differences in dimensions and tolerances for safety reasons,

do not use other manufacturer's stems or ferrules with Dixon products.

• T he advantage of the notched design is that the coupling can be removed from a damaged hose by cutting away the ferrule, without damaging the fitting. After inspection of the fitting to determine its suitability for reuse, it can be reinstalled into another hose using a new ferrule.

• The notched system allows you to better manage your inventories. You can stock one coupling and two ferrules, and cover the same hose range with less inventory. You must purchase a fitting and the matching ferrule to create an assembly.

adapters

couplers

EZ Boss-Lock type Cmaterial: 316 stainless steelsizes: 1½" - 4"

Boss-Lock type Cmaterial: 316 stainless steelsizes: 1½" - 4"

Boss-Lock type Ematerial: 316 stainless steelsizes: 1½" - 4"

Turned back end• Stems are designed for use with lap-joint flanges.

materials: carbon steel or 316 stainless steelsizes: 1½" - 4"

assembly equipment

Size pusher required1½" RN150NOPUSH

2" RN200NOPUSH

2½" RN250NOPUSH

3" RN300NOPUSH

4" RN400NOPUSH


NOTCHED

Notched Style Ferrules

Cam and Groove Assemblies

material: 304 stainless steelsizes: 1½" - 4"

hose ranges

Hose ID Hose OD1½" 1-60/64 to 2-22/64

2" 2-30/64 to 2-54/64

2½" 2-54/64 to 3-13/64

3" 3-30/64 to 3-54/64

4" 4-40/64 to 4-47/64

Dixon stems and ferrules are specifically designed to be used together as a coupling system.Due to differences in dimensions and tolerances for safety reasons,

do not use other manufacturer's stems or ferrules with Dixon products.

hose ranges

Hose ID Hose OD¾" 1-6/64 to 1-22/64

1" 1-29/64 to 1-44/64

adapters

couplersEZ Boss-Lock type Cmaterial: 316 stainless steelsizes: ¾" and 1"

Boss-Lock type Ematerial: 316 stainless steelsizes: ¾" and 1"


NOS

8

NOS Style Cam and Groove

NOS Style Combination Nipples

NOS Style Ferrules

Only use the NOS shank with the NOS ferrules.Due to differences in dimensions and tolerances for safety reasons, do not use other

manufacturer's stems or ferrules with Dixon products.

• T he advantage of the notched design is that the coupling can be removed from a damaged hose by cutting away the ferrule, without damaging the fitting. After inspection of the fitting to determine its suitability for reuse, it can be reinstalled into another hose using a new ferrule.

• The notched system allows you to better manage your inventories. You can stock one coupling and two ferrules, and cover the same hose range with less inventory. You must purchase a fitting and the matching ferrule to create an assembly.

adapters

couplersDixon type Cmaterial: 316 stainless steelsizes: 1½" - 3"

Boss-Lock type Ematerial: 316 stainless steelsizes: 1½" - 3"

material: carbon steel or304 stainless steelsizes: 1½" - 4"

hose rangesHose ID Hose OD

1½" 1-60/64 to 2-22/64

2" 2-30/64 to 2-54/64

3" 3-30/64 to 3-54/64

4" 4-40/64 to 4-47/64

male pipe thread (NPT)material: plated carbon steel or 316 stainless steelsizes: 1½" - 4"


SANITARY

9

Sanitary Crimp Stems

clamp

female bevel seat

female I-line

tube weld

Sanitary Crimp Ferrules

see pages 30-31 for crimp recommendations

material: 316 stainless steelsizes: 1" - 4"

• f errules have a surface finish of Ra 63 microinches or better



1" 1-26/64 to 1-40/64

1½" 1-58/64 to 2-9/64

2" 2-30/64 to 2-45/64

3" 3-39/64 to 3-59/64

4" 4-40/64 to 4-59/64

used with threaded nutsSize nut used

1" 13H-G100

1½" IXAN24

2" IXAN32

3" IXAN300

4" IXAN64





HOLEDALL

10

Holedall Stems

Holedall Ferrules

beveled

male pipe thread (NPT)tubular typematerials: plated carbon steel or 316 stainless steelsizes: 1¼" - 10"

investment cast designmaterial: 316 stainless steelsizes: 1½" - 3"

materials: carbon steel or 316 stainless steelsizes: 1¼" - 10"

grooved

materials: plated carbon steel or 316 stainless steelsizes: 1¼" - 10"

F stylematerial: plated carbon steelsizes: 1¼" - 10"

GAS•••TO stylematerial: 304 stainless steelsizes: 1½" - 4"


1¼" 1-44/64 to 2-8/64

1½" 1-58/64 to 2-32/64

2" 2-28/64 to 3-2/64

2½" 2-62/64 to 3-40/64

3" 3-30/64 to 4-8/64

4" 4-30/64 to 5-36/64

5" 5-56/64 to 6-44/64

6" 6-44/64 to 8

8" 9 to 10-4/64

10" 11-32/64 to 12-60/64


1½" 1-60/64 to 2-22/64

2" 2-30/64 to 2-54/64

3" 3-30/64 to 3-54/64

4" 4-40/64 to 4-47/64

crimp or swage

crimp or swage


HOLEDALL

11

Holedall Assemblies

female thread

uni-range male

material: carbon steelsizes: 1" - 2"

assembly equipmentSize pusher required1½" 25PUSH125-MOD

2" 25PUSH200-MOD


1" 1-30/64 to 1-42/64

1¼" 1-44/64 to 2

2" 2-36/64 to 2-56/64

material: plated carbon steel stem and ferrulesizes: ¼" - 1"


1/4" 34/64 to 46/64

3/8" 46/64 to 58/64

1/2" 54/64 to 1-2/64

3/4" 1-10/64 to 1-22/64

1" 1-30/64 to 1-46/64

material: 3 16 stainlesss steel stem and plated carbon steel ferrule

sizes: ¾" - 1"


3/4" 1-10/64 to 1-22/64

1" 1-30/64 to 1-46/64

material: 3 16 stainlesss steel stem and 304 stainless steel ferrule

sizes: ½" - 1"


1/2" 58/64 to 62/64

3/4" 1-6/64 to 1-22/64

1" 1-30/64 to 1-46/64

crimp or swage


HOLEDALL

12

Surelock Quick Acting Couplingssee page 28 for crimp recommendations

Holedall Assemblies

fixed flange

floating flange

The use of a safety pin is necessary to ensure that couplingswill not accidentally disconnect.

Surelock couplings are for air and water service only.


2" 2-28/64 to 2-56/64

3" 3-36/64 to 3-56/64

4" 4-40/64 to 4-60/64

6" 7 to 7-20/64

8" 9-20/64 to 9-40/64

• 150# ASA flange

materials: carbon steel or stainless steelsizes: 2" - 8"


2" 2-28/64 to 2-56/64

3" 3-36/64 to 3-56/64

4" 4-40/64 to 4-60/64

6" 7 to 7-20/64

8" 9-20/64 to 9-40/64

• 150# ASA flange

materials: carbon steel or stainless steelsizes: 2" - 8"

materials: i ron coupling with carbon steel ferrulesizes: ½" - 2"


1/2" 54/64 to 1-2/64

3/4" 1-4/64 to 1-22/64

1" 1-30/64 to1-46/64

1½" 2-1/64 to 2-8/64

2" 2-41/64 to 2-48/64

crimp or swage


AIR

13

Air King Universal Couplingssee pages 26-27 for crimp recommendations

The use of a safety pin is necessary to ensure that couplingswill not accidentally disconnect.

Air King couplings are for air and water service only.Never use any Air King for steam service!

with attached ferrule

ferrules

hose enddomesticmaterials: iron, brass or 316 stainless steelsizes: 3/8" - 1"

globalmaterial: plated steelsizes: ½" - 1"

material: plated carbon steel stem and ferrulesizes: ½" - 1"


1/2" 54/64 to 56/64

3/4" 1-5/64 to 1-14/64

1" 1-25/64 to 1-32/64

materials: i ron or stainless couplings with carbon steel ferrules

sizes: ½" - 1"


1/2" 54/64 to 1-2/64

3/4" 1-4/64 to 1-22/64

1" 1-18/64 to 1-46/64


AIR

14

Dix-Lock Couplings

Dual Lock Couplings

3500 Nipples

see page 29 for crimp recommendations



materials: plated steel or brass coupling with carbon steel ferrule

sizes: ½" - ¾"


1/2" 54/64 to 1-2/64

3/4" 1-10/64 to 1-22/64

for air and water service only

materials: zinc plated nipple with carbon steel ferrulesizes: ½" - 1"


1/2" 54/64 to 58/64

3/4" 1-10/64 to 1-14/64

1" 1-30/64 to 1-34/64

materials: trivalent chrome plated coupling with plated steel ferrule sizes: ½" - ¾"


1/2" 54/64 to 1-2/64

3/4" 1-10/64 to 1-22/64


BRASS

15

Brass Barbed Fittings

inserts & menders

elbows & tees

for medium weight air hose

for light weight air hose

for medium weight water hose

Brass Ferrulessee page 17 for crimping equipment

material: brassferrule ID range: 0.478" to 0.812"




EQUIPMENT

16

Crimping Equipment

Complete Crimp System Contains:• 1 - crimp 400 machine• 1 - digital control panel• 1 - mechanical stop• 1 - stand with foot pedal and die holder panel• 11 - small die sets from 1.02" - 3.07"• 8 - large die sets from 3.31" - 4.96" Note: large dies are not stored on the stand• quick change die tool

CM 400• master die ID (standard): 145 mm• crimping force: 265 tons• maximum hose diameter: 4" ID• maximum die travel: 2.36"• maximum die opening without dies: 7.16" length: 29" width: 20" height: 32" weight: 579 lbs.• electrical power (standard): 230V 3Ph• optional: electrical power: 440V 3 Ph electrical power: 220V 1 Ph pump HP: 7.5 HP• manual / fully automatic crimping• inch / metric settings• approximate crimps per hour: 1415


EQUIPMENT

17

Crimping Equipment

portable ferrule crimper

855 / 855A• crimps standard brass or aluminum ferrules• comes standard with 5 dies• optional dies available• approximate weight 10 lbs.

860• crimps larger brass or aluminum ferrules• dies sold separately• approximate weight 10 lbs.

manually operated ferrule crimper

5111A• crimps all brass or aluminum ferrules• dies sold separately• ready for workbench installation• height with handle in upright position 27"• approximate weight 25 lbs.

air operated ferrule crimper

1765A• crimps all brass or aluminum ferrules• ships complete with air cylinder, ferrule machine, fitted

hose lengths and control valves• dies sold separately• ready for workbench installation• approximate weight 91 lbs.


EQUIPMENT

18

Hose Room Accessories

coupling lubricant

diameter tape and hose knife

• for use in assembly operations involving natural or synthetic rubber or plastic

• an excellent lubricant when rubber or plastic needs to be cut, machined, pressed, turned, trimmed or ground

• biodegradable lubricant for coupling shanks• available in a one liter bottle (DCL20) or a four liter

bottle (DCL80)

DCL20 / DCL80

DDT1• 6' tape for quickly finding the outside diameter of any

cylindrical object• converts circumference to OD at the measured point• ABS case

DRK15• for fast cutting of rubber hose and belting• guard protects hand while cutting

hydrostatic test pumpsA safe, cost effective pump to test hose before putting it into service.

ETP• electric test pump• 1.3 GPM fill rate• test pressure: 200 to 2000 PSI• suction strainer keeps dirt out of pump• high pressure test gauge• 115v motor• 2 ft. power cord• easy to use, portable

PTP• pneumatic test pump• 5.5 GPM fill rate• test pressure: 0 to 1500 PSI• stainless interior• air gauge for quick, easy adjustment of maximum test

pressure• high pressure test gauge• filter/regulator for clean, dry air to ensure long life of unit• on - off valve for air input• 15 ft. of hose included• easy to use, portable• Use of coalescing filter and water filter recommended for

prolonged life.


WARNING

19



WARNING



It is imperative that when using Dixon’s crimp style sleeves with Dixon cam and groove that you inspect the shank of the cam and groove before crimping. Dixon’s "new style" cam and groove shanks are machined and feature a multiple barb serration pattern, which is distinguishable from the old design. Existing inventory on the customer’s shelf and even on Dixon’s shelves may be mixed for some time until the old style is depleted in all three materials – aluminum, brass, and stainless steel. For global cam and groove and the premium EZ-Boss Lock, there is a different part number for the crimp style. Please consult the factory if you wish to crimp an "old style" Dixon cam and groove with a crimp sleeve, or if you are unsure if the cam and grove is an old style or a new style.

"New style" cam and groove machined shank APPROVED

to use with crimp style sleeves and ferrules.

King Combination Nipple shank style NOT approved


"New style" combination nipple shank APPROVED


Groove design in new style shanks helps identify the

APPROVED shank to use.

Cam and Groove shank style NOT approved to use with crimp style sleeves and ferrules.

castshank 'old' style

machine shank

castshank

castshank

castshank


RECOMMENDATIONS

20

Crimped Recommendation GuideSee pages 4-5 for Crimp products.

Hose ID

Cam & Groove Coupler

Cam & Groove Adapter

King CombinationNipple Sleeve & Ferrule Hose Range

Hose ODCrimp Diameter

Part # Part # Part # Part # From To (± 0.005)1" 100-C-AL 100-E-AL ST10CS CS100-1xx 1 13/64 1 16/64 1 13/64 1.266

100-C-BR 100-E-BR RST10CS CF100-1xx 1 14/64 1.278100-C-SS 100-E-SS STV10CS 1 15/64 1.290RC100EZCR G100-E-ALCR RSTV10CS 1 16/64 1.303G100-C-ALCR G100-E-BRCR STB10CS CS100-2xx 1 17/64 1 20/64 1 17/64 1.317G100-C-BRCR G100-E-SSCR RSTB10CS CF100-2xx 1 18/64 1.329G100-C-SSCR 1 19/64 1.342

1 20/64 1.354CS100-3xx 1 21/64 1 24/64 1 21/64 1.366CF100-3xx 1 22/64 1.378

1 23/64 1.3901 24/64 1.403

CS100-4xx 1 25/64 1 28/64 1 25/64 1.419CF100-4xx 1 26/64 1.431

1 27/64 1.4431 28/64 1.456

CS100-5xx 1 29/64 1 32/64 1 29/64 1.468CF100-5xx 1 30/64 1.480

1 31/64 1.4931 32/64 1.505

CS100-6xx 1 33/64 1 36/64 1 33/64 1.517CF100-6xx 1 34/64 1.530

1 35/64 1.5421 36/64 1.554

CS100-7xx 1 37/64 1 40/64 1 37/64 1.567CF100-7xx 1 38/64 1.579

1 39/64 1.5911 40/64 1.604

CS100-8xx 1 41/64 1 44/64 1 41/64 1.616CF100-8xx 1 42/64 1.628

1 43/64 1.6411 44/64 1.653

CS100-9xx 1 45/64 1 48/64 1 45/64 1.665CF100-9xx 1 46/64 1.678

1 47/64 1.6901 48/64 1.703

CS100-10xx 1 49/64 1 52/64 1 49/64 1.715CF100-10xx 1 50/64 1.727

1 51/64 1.7401 52/64 1.752


RECOMMENDATIONS

21


Hose ID





Part # Part # Part # Part # From To (± 0.005)1½" 150-C-AL 150-E-AL ST20CS CS150-1xx 1 41/64 1 44/64 1 41/64 1.726


1 48/64 1.815CS150-3xx 1 49/64 1 52/64 1 49/64 1.829CF150-3xx 1 50/64 1.841

1 51/64 1.8541 52/64 1.866

CS150-4xx 1 53/64 1 56/64 1 53/64 1.878CF150-4xx 1 54/64 1.890

1 55/64 1.9021 56/64 1.915

CS150-5xx 1 57/64 1 60/64 1 57/64 1.931CF150-5xx 1 58/64 1.943

1 59/64 1.9551 60/64 1.968

CS150-6xx 1 61/64 2 1 61/64 1.980CF150-6xx 1 62/64 1.992

1 63/64 2.0052 2.017

CS150-7xx 2 1/64 2 4/64 2 1/64 2.029CF150-7xx 2 2/64 2.042

2 3/64 2.0542 4/64 2.066

CS150-8xx 2 5/64 2 8/64 2 5/64 2.079CF150-8xx 2 6/64 2.091

2 7/64 2.1032 8/64 2.116

CS150-9xx 2 9/64 2 12/64 2 9/64 2.128CF150-9xx 2 10/64 2.140

2 11/64 2.1532 12/64 2.165

CS150-10xx 2 13/64 2 16/64 2 13/64 2.177CF150-10xx 2 14/64 2.190

2 15/64 2.2022 16/64 2.215

CS150-11xx 2 17/64 2 20/64 2 17/64 2.227CF150-11xx 2 18/64 2.239

2 19/64 2.2522 20/64 2.264

CS150-12xx 2 21/64 2 24/64 2 21/64 2.276CF150-12xx 2 22/64 2.289

2 23/64 2.3012 24/64 2.313


RECOMMENDATIONS

22


Hose ID







2 20/64 2.366CS200-3xx 2 21/64 2 24/64 2 21/64 2.378CF200-3xx 2 22/64 2.390

2 23/64 2.4022 24/64 2.415

CS200-4xx 2 25/64 2 28/64 2 25/64 2.431CF200-4xx 2 26/64 2.443

2 27/64 2.4552 28/64 2.468

CS200-5xx 2 29/64 2 32/64 2 29/64 2.480CF200-5xx 2 30/64 2.492

2 31/64 2.5052 32/64 2.517

CS200-6xx 2 33/64 2 36/64 2 33/64 2.529CF200-6xx 2 34/64 2.542

2 35/64 2.5542 36/64 2.566

CS200-7xx 2 3764 2 40/64 2 37/64 2.579CF200-7xx 2 38/64 2.591

2 39/64 2.6032 40/64 2.616

CS200-8xx 2 41/64 2 44/64 2 41/64 2.628CF200-8xx 2 42/64 2.640

2 43/64 2.6532 44/64 2.665

CS200-9xx 2 45/64 2 48/64 2 45/64 2.677CF200-9xx 2 46/64 2.690

2 47/64 2.7022 48/64 2.715

CS200-10xx 2 49/64 2 52/64 2 49/64 2.727CF200-10xx 2 50/64 2.739

2 51/64 2.7522 52/64 2.764

CS200-11xx 2 53/64 2 56/64 2 53/64 2.776CF200-11xx 2 54/64 2.789

2 55/64 2.8012 56/64 2.813

CS200-12xx 2 57/64 2 60/64 2 57/64 2.826CF200-12xx 2 58/64 2.838

2 59/64 2.8502 60/64 2.863


RECOMMENDATIONS

23


Hose ID



King CombinationNipple Sleeve & Ferrule Hose Range Hose OD Crimp Diameter



3 20/64 3.421CS300-3xx 3 21/64 3 24/64 3 21/64 3.433CF300-3xx 3 22/64 3.445

3 23/64 3.4573 24/64 3.470

CS300-4xx 3 25/64 3 28/64 3 25/64 3.486CF300-4xx 3 26/64 3.498

3 27/64 3.5103 28/64 3.523

CS300-5xx 3 29/64 3 32/64 3 29/64 3.535CF300-5xx 3 30/64 3.547

3 31/64 3.5603 32/64 3.572

CS300-6xx 3 33/64 3 36/64 3 33/64 3.584CF300-6xx 3 34/64 3.597

3 35/64 3.6093 36/64 3.621

CS300-7xx 3 37/64 3 40/64 3 37/64 3.634CF300-7xx 3 38/64 3.646

3 39/64 3.6583 40/64 3.671

CS300-8xx 3 41/64 3 44/64 3 41/64 3.683CF300-8xx 3 42/64 3.695

3 43/64 3.7083 44/64 3.720

CS300-9xx 3 45/64 3 48/64 3 45/64 3.732CF300-9xx 3 46/64 3.745

3 47/64 3.7573 48/64 3.770

CS300-10xx 3 49/64 3 52/64 3 49/64 3.782CF300-10xx 3 50/64 3.794

3 51/64 3.8073 52/64 3.819

CS300-11xx 3 53/64 3 56/64 3 53/64 3.831CF300-11xx 3 54/64 3.844

3 55/64 3.8563 56/64 3.868

CS300-12xx 3 57/64 3 60/64 3 57/64 3.881CF300-12xx 3 58/64 3.893

3 59/64 3.9053 60/64 3.918

CS300-13xx 3 61/64 4 3 61/64 3.930CF300-13xx 3 62/64 3.942

3 63/64 3.9554 3.967

CS300-14xx 4 1/64 4 4/64 4 1/64 3.979CF300-14xx 4 2/64 3.992

4 3/64 4.0044 4/64 4.016

CS300-15xx 4 5/64 4 8/64 4 5/64 4.029CF300-15xx 4 6/64 4.041

4 7/64 4.0534 8/64 4.066

CS300-16xx 4 9/64 4 12/64 4 9/64 4.078CF300-16xx 4 10/64 4.090

4 11/64 4.1034 12/64 4.115


RECOMMENDATIONS

24


Hose ID






4 20/64 4.421CS400-3xx 4 21/64 4 24/64 4 21/64 4.433CF400-3xx 4 22/64 4.445

4 23/64 4.4574 24/64 4.470

CS400-4xx 4 25/64 4 28/64 4 25/64 4.486CF400-4xx 4 26/64 4.498

4 27/64 4.5104 28/64 4.523

CS400-5xx 4 29/64 4 32/64 4 29/64 4.535CF400-5xx 4 30/64 4.547

4 31/64 4.5604 32/64 4.572

CS400-6xx 4 33/64 4 36/64 4 33/64 4.584CF400-6xx 4 34/64 4.597

4 35/64 4.6094 36/64 4.621

CS400-7xx 4 37/64 4 40/64 4 37/64 4.634CF400-7xx 4 38/64 4.646

4 39/64 4.6584 40/64 4.671

CS400-8xx 4 41/64 4 44/64 4 41/64 4.683CF400-8xx 4 42/64 4.695

4 43/64 4.7084 44/64 4.720

CS400-9xx 4 45/64 4 48/64 4 45/64 4.732CF400-9xx 4 46/64 4.745

4 47/64 4.7574 48/64 4.770

CS400-10xx 4 49/64 4 52/64 4 49/64 4.782CF400-10xx 4 50/64 4.794

4 51/64 4.8074 52/64 4.819

CS400-11xx 4 53/64 4 56/64 4 53/64 4.831CF400-11xx 4 54/64 4.844

4 55/64 4.8564 56/64 4.868

CS400-12xx 4 57/64 4 60/64 4 57/64 4.881CF400-12xx 4 58/64 4.893

4 59/64 4.9054 60/64 4.918

CS400-13xx 4 61/64 5 4 61/64 4.930CF400-13xx 4 62/64 4.942

4 63/64 4.9555 4.967

CS400-14xx 5 1/64 5 4/64 5 1/64 4.979CF400-14xx 5 2/64 4.992

5 3/64 5.0045 4/64 5.016

CS400-15xx 5 5/64 5 8/64 5 5/64 5.029CF400-15xx 5 6/64 5.041

5 7/64 5.0535 8/64 5.066

CS400-16xx 5 9/64 5 12/64 5 9/64 5.078CF400-16xx 5 10/64 5.090

5 11/64 5.1035 12/64 5.115


RECOMMENDATIONS

25


Hose ID





600-C-BR 600-E-BR RST60CS CF600-1xx 6 22/64 6.516600-C-SS 600-E-SS STV60CS 6 23/64 6.528RC600EZCR G600-E-ALCR RSTV60CS 6 24/64 6.541G600-C-ALCR G600-E-BRCR STB60CS 6 25/64 6.553G600-C-BRCR G600-E-SSCR RSTB60CS 6 26/64 6.565G600-C-SSCR 6 27/64 6.577

6 28/64 6.589CS600-2xx 6 29/64 6 36/64 6 29/64 6.606CF600-2xx 6 30/64 6.618

6 31/64 6.6316 32/64 6.6436 33/64 6.6556 34/64 6.6686 35/64 6.6806 36/64 6.692

CS600-3xx 6 37/64 6 44/64 6 37/64 6.705CF600-3xx 6 38/64 6.717

6 39/64 6.7296 40/64 6.7426 41/64 6.7546 42/64 6.7666 43/64 6.7796 44/64 6.791

CS600-4xx 6 45/64 6 52/64 6 45/64 6.803CF600-4xx 6 46/64 6.816

6 47/64 6.8286 48/64 6.8416 49/64 6.8536 50/64 6.8656 51/64 6.8786 52/64 6.890

CS600-5xx 6 53/64 6 60/64 6 53/64 6.902CF600-5xx 6 54/64 6.915

6 55/64 6.9276 56/64 6.9396 57/64 6.9526 58/64 6.9646 59/64 6.9766 60/64 6.989

CS600-6xx 6 61/64 7 4/64 6 61/64 7.001CF600-6xx 6 62/64 7.013

6 63/64 7.0267 7.038

7 1/64 7.0507 2/64 7.0637 3/64 7.0757 4/64 7.087

CS600-7xx 7 5/64 7 12/64 7 5/64 7.100CF600-7xx 7 6/64 7.112

7 7/64 7.1247 8/64 7.1377 9/64 7.149

7 10/64 7.1617 11/64 7.1747 12/64 7.186

CS600-8xx 7 13/64 7 20/64 7 13/64 7.198CF600-8xx 7 14/64 7.211

7 15/64 7.2237 16/64 7.2367 17/64 7.2487 18/64 7.2607 19/64 7.2737 20/64 7.285

CS600-9xx 7 21/64 7 28/64 7 21/64 7.297CF600-9xx 7 22/64 7.310

7 23/64 7.3227 24/64 7.3347 25/64 7.3477 26/64 7.3597 27/64 7.3717 28/64 7.384


RECOMMENDATIONS

26

See page 13 for Air King products.Crimped Air King Recommendation Guide

Hose ID Part #Hose OD Crimp Diameter

(±0.005) Crimp Length % ReductionFractional Decimal

½"

¾"

1"

AM1WF

AM6WFRAM6WF

AM11WF-1

AM11WF-1AM11WF

AM11WF

54/6455/6456/6457/6458/6459/6460/6461/6462/6463/64

11-1/641-2/641-4/641-5/641-6/641-7/641-8/641-9/64

1-10/641-11/641-12/641-13/641-14/641-15/641-16/641-17/641-18/641-19/641-20/641-21/641-22/641-18/641-19/641-20/641-21/641-22/641-23/641-24/641-25/641-26/641-27/641-28/641-29/641-30/641-31/641-32/641-33/641-34/641-35/641-36/641-37/641-38/641-39/641-40/641-41/641-42/641-43/641-44/641-45/641-46/64

0.8430.8590.8750.8900.9060.9210.9370.9530.9680.9841.0001.0151.0311.0621.0781.0931.1091.1251.1401.1561.1711.1871.2031.2181.2341.2501.2651.2811.2961.3121.3281.3431.2811.2961.3121.3281.3431.3591.3751.3901.4061.4211.4371.4531.4681.4841.5001.5151.5311.5461.5621.5781.5931.6091.6251.6401.6561.6711.6871.7031.718

0.9060.9370.9370.9680.9681.0001.0001.0001.0311.0311.0621.0621.0931.1561.1561.1871.1871.2181.2181.2181.2501.2501.2811.2811.3121.3121.3121.3431.3431.3751.3751.4061.3751.3751.4061.4061.4371.4371.4681.4681.5001.5001.5001.5311.5311.5621.5621.5931.5931.6251.6251.6251.6561.6561.6871.6871.7181.7181.7501.7501.750

1-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/2

18.313.216.912.115.511.114.417.213.416.112.715.312.013.417.311.915.811.214.617.513.016.212.315.111.514.416.913.515.912.615.012.116.720.515.018.613.717.512.816.111.514.717.613.916.812.815.412.014.711.113.715.912.915.112.414.511.814.011.313.315.1


RECOMMENDATIONS

27

See page 13 for Global Air King products.Crimped Global Air King Recommendation Guide

½" Global Air King

Hose ID Stem Part # Ferrule Part #Hose OD Crimp Diameter

(±0.005) % ReductionFractional Decimal

½" GAM1 CCF0906CCF0906CCF0906

54/6455/6456/64

0.84380.85940.8750

0.8400.8530.867

151515



¾" GAM6 CCF1120CCF1120CCF1149CCF1149CCF1190CCF1190CCF1218CCF1218CCF1246CCF1246

1-5/641-6/641-7/641-8/641-9/64

1-10/641-11/641-12/641-13/641-14/64

1.07811.09381.10941.12501.14061.15631.17191.18751.20311.2188

1.0821.0941.1071.1191.1221.1341.1471.1591.1821.194

20202020202020202020

¾" Global Air King



1" GAM11 CCF1438CCF1438CCF1469CCF1469CCF1500CCF1500CCF1531CCF1531

1-25/641-26/641-27/641-28/641-29/641-30/641-31/641-32/64

1.39061.40631.42191.43751.45311.46881.48441.5000

1.3881.4001.4131.4251.4381.4501.4631.475

2020202020202020

1" Global Air King


RECOMMENDATIONS

28

See page 12 for Surelock products.Crimped Surelock Recommendation Guide



½"

¾"

1"

1½"

2"

SL050CR

SL075CR

SL100CR

SL150CR

SL200CR

54/6455/6456/6457/6458/6459/6460/6461/6462/6463/64

11-1/641-2/641-4/641-5/641-6/641-7/641-8/641-9/64

1-10/641-11/641-12/641-13/641-14/641-15/641-16/641-17/641-18/641-19/641-20/641-21/641-22/641-30/641-31/641-32/641-33/641-34/641-35/641-36/641-37/641-38/641-39/641-40/641-41/641-42/641-43/641-44/641-45/641-46/642-1/642-2/642-3/642-4/642-5/642-6/642-7/642-8/64

2-41/642-42/642-43/642-44/642-45/642-46/642-47/642-48/64

0.8430.8590.8750.8900.9060.9210.9370.9530.9680.9841.0001.0151.0311.0621.0781.0931.1091.1251.1401.1561.1711.1871.2031.2181.2341.2501.2651.2811.2961.3121.3281.3431.4681.4841.5001.5151.5311.5461.5621.5781.5931.6091.6251.6401.6561.6711.6871.7031.7182.0152.0312.0462.0622.0782.0932.1092.1252.6402.6562.6712.6872.7032.7182.7342.750

0.9690.9690.9691.0001.0001.0311.0311.0321.0631.0631.0941.0941.0941.1561.1561.1881.1881.1881.2191.2191.2501.2501.2501.2811.2811.3131.3131.3131.3441.3441.3751.3751.5001.5311.5311.5311.5631.5631.5941.5941.6251.6251.6251.6561.6561.6881.6881.6881.7192.0942.0942.1252.1252.1252.1562.1562.1882.7182.7502.7502.7502.7812.7812.8132.813

1-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/21-1/22-7/82-7/82-7/82-7/82-7/82-7/82-7/82-7/8

33333333

16.620.223.518.621.717.220.223.018.821.517.720.222.518.822.717.120.724.019.022.217.620.623.319.221.818.020.522.819.321.618.320.421.918.020.623.019.321.718.320.517.319.421.418.520.417.619.521.318.619.922.318.821.123.220.022.019.020.117.319.221.018.320.117.619.3


RECOMMENDATIONS

29

Crimped Dix-Lock and Dual-Lock Recommendation GuideSee page 14 for the Dix-Lock and Dual-Lock products.


(±0.005)Crimp Length

% ReductionFractional Decimal QM/QB PHL

½" QM3WFQB3WFQM22WF QB22WFQM33WF QB33WF

PHL8WF

54/6455/6456/6457/6458/6459/6460/6461/6462/6463/64

11-1/641-2/64

0.8440.8590.8750.8910.9060.9220.9380.9530.9690.9841.0001.0161.031

0.9250.9400.9500.9650.9750.9901.0051.0151.0301.0401.0551.0651.080

1-1/81-1/81-1/81-1/81-1/81-1/81-1/81-1/81-1/81-1/81-1/81-1/81-1/8

1-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/4

18.918.118.918.419.018.518.018.518.118.618.218.818.3

¾" QM4WFQB4WFQM23WF QB23WFQM44WF QB44WF

PHL12WF

1-10/641-11/641-12/641-13/641-14/641-15/641-16/641-17/641-18/641-19/641-20/641-21/641-22/64

1.1561.1711.1871.2031.2181.2341.2501.2651.2811.2961.3121.3281.343

1.2201.2351.2441.2601.2701.2851.2951.3101.3201.3351.3451.3601.370

1-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/41-1/4

18.518.018.718.118.818.218.818.418.818.519.018.519.0

Crimped 3500 Nipple Recommendation GuideSee page 14 for the 3500 Nipples.



½"

¾"

1"

3512WF

3514WF

3518WF

54/6455/6456/6457/6458/64

1-10/641-11/641-12/641-13/641-14/641-30/641-31/641-32/641-33/641-34/64

0.8440.8590.8750.8910.9061.1561.1711.1871.2031.2181.4681.4841.5001.5151.531

0.9060.9060.9380.9380.9691.2181.2181.2181.2501.2501.5001.5311.5311.5631.563

1-1/41-1/41-1/41-1/41-1/4

1-7/161-7/161-7/161-7/161-7/16

1-15/161-15/161-15-161-15/161-15/16

21.124.519.322.617.817.820.723.619.4222319

21.617.920.3


RECOMMENDATIONS

30

Crimped Sanitary Recommendation GuideSee page 9 for Crimp Sanitary products.

1", 1½" and 3" Crimped Sanitary Fittings



1"

1½"

2"

3"

CSSR100CBSR100

CSSR150CBSR150CILR150CTER150



F16G-1453

F16G-1500

F16G-1547

F16G-1594

F16G-1641

F24G-1969

F24G-2031

F24G-2094

F24G-2156

F32G-2531

F32G-2594

F32G-2656

F32G-2719

F48G-3625

F48G-3688

F48G-3750

F48G-3813

F48G-3875

F48G-3938

1 26/641 27/641 28/641 29/641 30/641 31/641 32/641 33/641 34/641 35/641 36/641 37/641 38/641 39/641 40/641 58/641 59/641 60/641 61/641 62/641 63/64

22 1/642 2/642 3/642 4/642 5/642 6/642 7/642 8/642 9/642 30/642 31/642 32/642 33/642 34/642 35/642 36/642 37/642 38/642 39/642 40/642 41/642 42/642 43/642 44/642 45/643 36/643 37/643 38/643 39/643 40/643 41/643 42/643 43/643 44/643 45/643 46/643 47/643 48/643 49/643 50/643 51/643 52/643 53/643 54/643 55/643 56/643 57/643 58/643 59/64

1.4061.4221.4381.4531.4691.4841.5001.5161.5311.5471.5631.5781.5941.6091.6251.9061.9221.9381.9531.9691.9842.0002.0162.0312.0472.0632.0782.0942.1092.1252.1412.4692.4842.5002.5162.5312.5472.5632.5782.5942.6092.6252.6412.6562.6722.6882.7033.5633.5783.5943.6093.6253.6413.6563.6723.6883.7033.7193.7343.7503.7663.7813.7973.8133.8283.8443.8593.8753.8913.9063.922

1.5651.5771.5891.6011.6131.6251.6371.6491.6611.6731.6851.6971.7091.7211.7332.0632.0752.0872.0992.1112.1232.1352.1472.1592.1712.1832.1952.2072.2192.2312.2432.6112.6232.6352.6472.6592.6712.6832.6952.7072.7192.7312.7432.7552.7672.7792.7913.6833.6953.7073.7193.7313.7433.7553.7673.7793.7913.8033.8153.8283.8403.8523.8643.8763.8883.9003.9123.9243.9363.9483.960

23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%


RECOMMENDATIONS

31

Crimped Sanitary Recommendation GuideSee page 9 for Crimp Sanitary products.

4" Crimped Sanitary Fittings



4" CSSR400CBSR400CILR400CTER400

F64G-4688

F64G-4750

F64G-4813

F64G-4875

F64G-4938

4 40/644 41/644 42/644 43/644 44/644 45/644 46/644 47/644 48/644 49/644 50/644 51/644 52/644 53/644 54/644 55/644 56/644 57/644 58/644 59/64

4.6254.6414.6564.6724.6884.7034.7194.7344.7504.7664.7814.7974.8134.8284.8444.8594.8754.8914.9064.922

4.8574.8694.8814.8934.9054.9174.9294.9414.9544.9664.9784.9905.0025.0145.0265.0385.0505.0625.0745.086

23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%23%


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