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Installation Instructions Kinetix 6000M Integrated Drive-Motor Catalog Numbers MDF-SB1003, MDF-SB1153, MDF-SB1304 Topic Page Important User Information 2 About the Kinetix 6000M Integrated Drive-Motor 3 Catalog Number Explanation 4 Kinetix 6000M Integrated Drive-Motor System Cable Diagram 5 IDM Unit Connectors and Indicators 6 Before You Begin 7 Installing the Integrated Drive-Motor 8 Product Dimensions 11 Load Force Ratings 13 Connector Data 14 Network and Drive Status Indicators 16 Remove and Replace Shaft Keys and Shaft Seals 17 Cables and Accessory Kits 19 Specifications 21 Motor Overload Protection 22 Additional Resources 23

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  • Installation Instructions

    Kinetix 6000M Integrated Drive-MotorCatalog Numbers MDF-SB1003, MDF-SB1153, MDF-SB1304

    Topic Page

    Important User Information 2

    About the Kinetix 6000M Integrated Drive-Motor 3

    Catalog Number Explanation 4

    Kinetix 6000M Integrated Drive-Motor System Cable Diagram 5

    IDM Unit Connectors and Indicators 6

    Before You Begin 7

    Installing the Integrated Drive-Motor 8

    Product Dimensions 11

    Load Force Ratings 13

    Connector Data 14

    Network and Drive Status Indicators 16

    Remove and Replace Shaft Keys and Shaft Seals 17

    Cables and Accessory Kits 19

    Specifications 21

    Motor Overload Protection 22

    Additional Resources 23

  • 2 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

    Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

    If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

    In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

    The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

    No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

    Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

    Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

    Labels may also be on or inside the equipment to provide specific precautions.

    WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

    ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

    IMPORTANT Identifies information that is critical for successful application and understanding of the product.

    SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

    BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

    ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

  • Kinetix 6000M Integrated Drive-Motor 3

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    About the Kinetix 6000M Integrated Drive-Motor Kinetix® 6000M integrated drive-motor (IDM) systems include up to 16 integrated drive-motor (IDM) units, along with an IDM power interface module (IPIM). IDM units are mounted directly on the machine and the IPIM module mounts on the Bulletin 2094 power rail.

    IDM units and the IPIM module are compatible with only 400V-class Kinetix 6000 or Kinetix 6200 multi-axis drive systems.

    Each IDM unit is controlled by a communication network that connects to the IPIM module. The IPIM module passes network data to the IDM units through daisy-chained network cables. A network terminator plug connects to the last IDM unit and returns the network signal to the IPIM module.

    Hybrid cables provide both power and inter-module communication to the IDM units. These cables daisy-chain from one IDM unit to another and a hybrid terminator is required at the last IDM unit.

    Refer to the Kinetix 6000M Integrated Drive-Motor System User Manual, publication 2094-UM003, for detailed information on wiring, applying power, troubleshooting, and integration with ControlLogix®, CompactLogix™, or SoftLogix™ controller platforms.

    IMPORTANT The Kinetix 6000M integrated drive-motor system is not compatible with 200V-class drive systems.

    IMPORTANT One terminator plug set is provided with the Kinetix 6000M IDM power interface module. It contains a 2090-CTHP8 hybrid terminator and a 2090-CTSRP network terminator.

  • 4 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Catalog Number ExplanationMD F - S B xxx x x - Q x 8 x B - S

    Safety OptionS = Safe off

    Mounting FlangeB= IEC metric oversize

    Brake2 = No brake4 = 24V DC brake

    Shaft KeyJ = Shaft keyK = No shaft key

    Connectors8 = Circular (SpeedTec) connector, right angle, 180° rotatable

    FeedbackQ = 524,288 counts per revolution, 4096 turns high-resolution multi-turn absolute encoder

    Rated SpeedF = 3000 rpmH = 3500 rpmP = 5000 rpmMagnet Stack Length3 = 76.2 mm (3.0 in.)4 = 101.6 mm (4.0 in.)

    Frame Size100 = 100 mm115 = 115 mm130 = 130 mm

    Voltage ClassB = 400V NetworkS = SercosSeries TypeF = Food grade enclosure (including shaft seal)SeriesMD = Premium permanent magnet rotary servo motor with integrated drive

  • Kinetix 6000M Integrated Drive-Motor 5

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Kinetix 6000M Integrated Drive-Motor System Cable Diagram

    IMPORTANT The colored rings on the hybrid connectors and the mating cable must match: red-to-red or green-to-green.

    R

    R

    G

    G

    R

    R

    G

    G

    2090-CTSRP Network Terminator

    2090-CNSSPSS-12AAxx or 2090-CNSSPRS-AAxx (shown)

    Network Cable

    2090-CNSSPSS-AAxx, 2090-CNSRPRS-AAxx (shown), 2090-CNSSPRS-AAxx, or 2090-CNSRPSS-AAxx

    Network Cable

    2094-SEPM-B24-S IPIM Module

    2090-CHBIFS8-12AAxxIPIM-to-IDM Hybrid Cable

    Connects the IPIM Module to the First IDM Unit

    2090-CHBP8S8-12AAxx Hybrid Cable

    2090-CTHP8 Hybrid Terminator

    MDF-SB1xxxLast IDM Unit

    MDF-SB1xxx First IDM Unit

  • 6 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    IDM Unit Connectors and Indicators

    Item Description Panel ID Item Description Panel ID

    1 Network In – 7 Digital Input/Output 1: Registration 2 and Overtravel - 1

    2 Hybrid In – 8 Digital Input/Output 2: Registration 1 and Overtravel + 2

    3 Hybrid Out – 9 Digital Input/Output 3: Home and not used 3

    4 Network Out – 10 Drive status indicator D

    5 Node Address LSB (0…9) S1 11 Network status indicator N

    6 Node Address MSB (10…99) S10

    1

    23

    4

    56

    78

    9

    1010 1111

  • Kinetix 6000M Integrated Drive-Motor 7

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Before You BeginRemove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog number against the purchase order.

    Removing the Shaft CapUse your hand to remove the protective cap that is installed on the motor shaft or pry off the cap with a screwdriver. Do not use a hammer or other tools as they can damage the motor shaft.

    Installation and Maintenance Guidelines

    These guidelines advise you on how to install your product for safe and reliable service.

    A shaft seal is factory installed on an IDM unit. A shaft seal is required if any of these environmental conditions exist:

    • The IDM unit is exposed to fine dust. • The IDM unit is exposed to fluids, or is attached to an oil-lubricated device. • The IDM unit requires an IP65 or IP66 rating.

    Replace the shaft seal at or before its expected lifetime of 12 months. Refer to Cables and Accessory Kits on page 19 for catalog numbers of shaft seal kits.

    Refer to Specifications on page 21 for a description of IP ratings.

    ATTENTION: Do not attempt to open or modify the IDM unit. This manual describes modifications that you can perform in the field, but do not attempt other changes. Only qualified Allen-Bradley technicians can service an IDM unit.

    ATTENTION: To avoid personal injury and damage to the motor, do not lift or handle the motor by the motor shaft. The cap on the shaft can come loose and cause you to drop the motor.

    ATTENTION: Damage can occur to the bearings and the feedback device if sharp impact is applied to the shaft during the installation of couplings and pulleys or when removing the shaft key. Damage to the feedback device can also result by applying leverage to the faceplate to remove devices mounted on the shaft. Do not strike the shaft, key, couplings, or pulleys with tools during installation or removal. Use a wheel puller to apply pressure from the user-end of the shaft to remove any friction fit or stuck device from the shaft.

  • 8 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Installing the Integrated Drive-MotorInstalling the IDM unit involves the proper alignment on the machine, effective cable shield grounding, mounting the IDM unit, and connecting the cables.

    Aligning the IDM Unit The IDM unit can be mounted in any position. The mounting pilot aides in aligning the IDM unit on a machine. Refer to Product Dimensions on page 11 for these dimensions. Stainless steel mounting fasteners are preferred.

    The installation must comply with all local regulations. The installer also must use equipment and installation practices that promote electromagnetic compatibility and safety.

    Cable Shielding Signal integrity is very important for successful operation of an IDM system, and proper signal grounding is necessary to achieve this. The hybrid and network cables that connect one IDM to another IDM are properly grounded through the daisy-chain connection to the Kinetix drive system.

    ATTENTION: Unmounted IDM units, disconnected mechanical couplings, loose shaft keys, and disconnected cables are dangerous, if power is applied. Appropriately identify (tag-out) disassembled equipment and restrict access to (lock-out) electrical power. Before applying power, remove the shaft key and other mechanical couplings that could be thrown from the shaft.

    ATTENTION: High voltage can build up on hybrid cable shields, if the shield is not grounded. Verify there is a connection to ground for all hybrid cable shields.

    IMPORTANT IDM system wiring differs from common PWM servo system wiring configurations; as hybrid and network cables can be tie-wrapped together and occupy the same cable run. Hybrid and network cables do not require physical segregation as a result of more effective wire shielding and improved grounding techniques.

    This exception applies to only the hybrid and network cables that connect to an IPIM module or between IDM units, and does not apply to cabling elsewhere in a Kinetix drive system. Refer to the drive user manuals listed in Additional Resources on page 23, and the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001, for more information.

    National Electrical Code, local electrical codes, special operating temperature, duty cycles, or system configurations take precedence over the information presented above and the values and methods provided in the documents referenced above.

  • Kinetix 6000M Integrated Drive-Motor 9

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Mount and Connect the IDM Unit To install an IDM unit, follow these procedures and recommendations.

    1. Allow sufficient clearance around the IDM unit for it to stay within its specified operating temperature range.

    • Refer to Specifications on page 21 for the operating temperature range and clearances.

    • Obtain the specified thermal rating by mounting the IDM unit on a surface with heat dissipation equivalent to a 304.8 x 304.8 x 12.7 mm (12 x 12 x 0.5 in.) aluminum heatsink.

    • Do not install the IDM unit in an area with restricted airflow, and keep other heat producing devices away from the IDM unit.

    2. Refer to Load Force Ratings on page 13 to determine the radial and axial shaft load limitations of the unit.

    3. If sufficient mounting clearance is provided, rotate the hybrid cable connectors into position prior to installing. If the mounting clearance is restricted, rotate after installing.

    ATTENTION: The IDM unit connects to an IDM power interface module (IPIM) that stores residual voltage for an extended period of time. Do not connect an IDM to an IPIM module immediately after removing power to the IPIM module. Allow the residual power stored in the IPIM module to dissipate for 60 seconds after power is removed from the IDM system. This extended discharge period is needed for the system power to return to a nominal voltage that is acceptable for reconfiguration of the system.

    ATTENTION: Integrated drive-motor units are not intended for direct connection to an AC power line. The IDM unit is designed for connection to an IPIM module that controls the application of power.

    ATTENTION: To avoid damage to the bearings and feedback device, do not apply sharp impact to the shaft during the installation or removal of couplings, pulleys, or shaft key.

    BURN HAZARD: Outer surfaces of the IDM unit can reach high temperatures, 125 °C (275 °F), during operation. Take precautions to prevent accidental contact with hot surfaces on the IDM unit. Consider the surface temperature of the equipment when selecting equipment and cables for connection.

    ATTENTION: Connectors are designed to be rotated into a fixed position during installation and remain in that position without further adjustment. Strictly limit the applied forces and the number of times the connector is rotated to make sure that connectors meet the specified IP ratings. Apply force to only the connector and cable plug. Do not apply force to the cable extending from the cable plug. Do not use tools, for example pliers or vise-grips, to assist with the rotation of the connector.

  • 10 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    4. Position the IDM unit on the machine in any position.

    5. Mount and align the IDM unit by using stainless steel bolts.

    Product Dimensions on page 11 list the mounting hole diameters.

    6. Form a drip loop in the cables directly before each cable connects to the IDM unit.

    A drip loop is a low spot in the cable that lets liquids gather and drip off the cable rather than flow along the cable to an electrical connection or the IDM unit.

    The hybrid cables and network cables are UL Listed with insulation ratings of 1000V and 105° C (221° F) and can be routed in a common wireway.

    Refer to the Kinetix 6000M Integrated Drive-Motor System Cable Diagram diagram on page 5 for a visual reference of cable positioning.

    7. Connect the network and hybrid cables after the IDM unit is mounted.

    • Torque a network M12 cable connector plug to 0.8…1.2 N•m (7…12 lb•in) to fully seat the contacts and secure the connection.

    • Hand-tighten the knurled collar on the M23 hybrid cable approximately 45° to fully seat and lock the connector.

    IMPORTANT IDM units with a brake (MDF-SBxxxxP-QJ84B-S) can require the use of a manual brake-release cable to release the brake prior to rotating the shaft so the IDM unit aligns with the machine mounts. Refer to the Manual Brake Release Cable Installation Instructions, publication 2090-IN037, for more information.

    ATTENTION: To avoid arcing or unexpected motion, always remove power to the IDM unit before connecting or disconnecting the hybrid or network cables.

    ATTENTION: Make sure that installed cables are restrained to prevent uneven tension or flexing at the cable connectors. Provide support at 3 m (10 ft) intervals throughout the cable run. Excessive and uneven lateral force at the cable connectors can result in the connector’s environmental seal opening and closing or wires separating at the cable gland as the cable flexes.

    ATTENTION: Cable connectors must be properly aligned before the connection is secured with the recommended number of turns or torque value. Improper connector alignment is indicated by the need for excessive force, such as the use of tools, to fully seat connectors.

    IMPORTANT The internal O-ring is self-conforming and requires a short period between each connect/disconnect cycle to expand to full size. Allow at least one minute for the O-ring expansion to occur before reconnecting a hybrid cable.

    TIP The colored rings on the hybrid cable connector and the mating cable must match: red-to-red or green-to-green.

  • Kinetix 6000M Integrated Drive-Motor 11

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Product Dimensions Refer to the tables on page 12 for the physical dimensions shown in this figure.

    D

    L- LB

    LD

    LE

    2.74(0.108)

    LB

    LA

    G F

    HD

    P1

    63.6(2.50)

    AD

    42.3(1.66)

    N

    MDF-SB1003 = 2.87 (0.113)

    MDF-SB1153 = 2.87 (0.113)± 0.83 (0.032)

    MDF-SB1304 = 3.38 (0.133)± 0.83 (0.032)

    P1 P

    2.74 (0.108)

    L

    ± 0.83 (0.032)

    Reinforcing Boss Extension on Front FaceplateMDF-SB1003 = 2.5 (0.10)MDF-SB1304 = 1.65 (0.07)MDF-SB11153 = 2.0 (0.08)

    Shaft Detail with KeyDetail A

    Wear Collar / Shaft Shoulder

    Flush to Pilot

    Pilot Relief Ø

    Use shaft end mark or shaft key to orient encoder absolute position (0° ±10°).

    S on M S = Diameter of Mounting Holes M = Diameter of Bolt Circle

    MDF-SB1003P-Qx82B-S motor shown

    See Detail A

    Connector housing can be rotated one-time within a range of 180°.

    Pilot Height

    Pilot Ø

    Shaft End Threaded HoleMDF-SB1003 IDM UnitsThread - M5 x 0.8-6HThread Depth - 12.5 (0.49)MDF-SB1153 IDM UnitsThread - M6 x 1.0-6HThread Depth - 16 (0.63)MDF-SB1304 IDM UnitsThread - M8 x 1.25-6HThread Depth - 19 (0.75)

    Shaft SealRefer to page 19

    for Kinetix 6000MIntegrated Drive-Motor

    shaft seal kit information.MDF-SB1003 = 5 x 5 x 22 KeyMDF-SB1003 = 6 x 6 x 24 KeyMDF-SB1003 = 8 x 7 x 31 Key

    Pilot Relief DiameterMDF-SB1003 = 53.3 (2.10)MDF-SB1153 = 59.7 (2.35)MDF-SB1304 = 71.1 (2.80)

  • 12 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Dimensions are for non-brake IDM units; footnotes provide tolerances and brake dimensions.

    IDM Unit Dimensions

    IDM Unit Dimensions (continued)

    MDF-SBADmm (in.)

    D (1)

    mm (in.)

    (1) Acceptable range for this dimension is: MDF-SB1003 IDM units 15.997…16.008 (0.6298 …0.6301). MDF-SB1153 IDM units 18.996…19.009 (0.7479 …0.7483). MDF-SB1304 IDM units 23.996…24.009 (0.9448 …0.9451).

    F mm (in.)

    G mm (in.)

    HD mm (in.)

    L (2) mm (in.)

    (2) For IDM units with a brake (MDF-SBxxxxxx-Qx84B), adjust dimensions with these values: MDF-SB1003 catalog numbers add 34.5 (1.36) to L, LB, LD, and LE. MDF-SB1153 catalog numbers add 48.5 (1.91) to L, LB, LD, and LE. MDF-SB1304 catalog numbers add 48.5 (1.91) to L, LB, LD, and LE.

    L-LB (3)

    mm (in.)

    (3) Tolerance for this dimension is ±0.7 (±0.028).

    LA mm (in.)

    1003 173.8 (6.84) 16.0 (0.629)

    5.0 (0.197)

    12.95 (0.510)

    221.0 (8.70)

    271.3 (10.685) 40.0

    (1.575)

    9.90 (0.39)

    1153 178.2 (7.01) 19.0 (0.740)

    6.0 (0.236)

    15.40 (0.606)

    229.0 (9.02)

    271.2 (10.675)

    10.20 (0.40)

    1304 185.8 (7.31) 24.0 (0.945)

    8.0 (0.315)

    19.82 (0.780)

    244.7 (9.63)

    310.6 (12.23)

    50.0 (1.969)

    12.2 (0.48)

    MDF-SB LB (1)

    mm (in.)

    (1) For units with a brake (MDF-SBxxxxxx-Qx84B), adjust dimensions with these values: MDF-SB1003 catalog numbers add 34.5 (1.36) to L, LB, LD, and LE. MDF-SB1153 catalog numbers add 48.5 (1.91) to L, LB, LD, and LE. MDF-SB1304 catalog numbers add 48.5 (1.91) to L, LB, LD, and LE.

    LD (2)

    mm (in.)

    (2) Dimension is to the rotation point of either connector.

    LE (3)

    mm (in.)

    (3) Dimension is to front of the male connector.

    Mmm (in.)

    N (4)

    mm (in.)

    (4) Tolerance for MDF-SB1003 IDM Units = Ø 79.993…80.012 (3.1493…3.1501)Tolerance for MDF-SB1153 IDM Units = Ø 94.991…95.013 (3.7398…3.7407)Tolerance for MDF-SB1304 IDM Units = Ø 109.991…110.013 (4.3303…4.3312)

    Pmm (in.)

    P1mm (in.)

    S (5)

    mm (in.)

    (5) Tolerance is +0.36 (±0.007).

    1003 231.3 (9.11) 183.0 (7.21)

    126.3 (4.97)

    100.0 (3.937)

    80.0 (3.15)

    89.4 (3.52)

    94.4 (3.72)

    7.0 (0.283)

    1153 231.2 (9.10) 183.3 (7.22)

    126.5 (4.98)

    115.0 (4.528)

    95.0 (3.74)

    98.3 (3.87)

    101.6 (4.0) 10.0

    (0.401) 1304 260.6 (10.26)

    212.0 (8.35)

    155.2 (6.11)

    130.0 (5.118)

    110.0 (4.331)

    113.7 (4.48)

    117.7 (4.63)

  • Kinetix 6000M Integrated Drive-Motor 13

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Load Force RatingsAn IDM unit can operate with a sustained shaft load. The figure shows radial and axial load force locations, and the tables provide maximum values for each force.

    Load Forces on the Shaft

    The tables represent 20,000 hour L10 bearing fatigue life at various loads and speeds. The 20,000 hour life does not account for possible application-specific life reduction that can occur due to bearing grease contamination from external sources.

    Loads are measured in pounds; kilograms are mathematical conversions.

    Radial Load Force Ratings

    Axial Load Force Ratings with Maximum Radial Load

    Axial Load Force Ratings with Zero Radial Load

    Cat. No.500 rpmkg (lb)

    1000 rpmkg (lb)

    2000 rpmkg (lb)

    3000 rpmkg (lb)

    3500 rpmkg (lb)

    5000 rpmkg (lb)

    MDF-SB1003 – 74 (163) 59 (129) – 49 (107) 43 (95)

    MDF-SB1153 106 (233) 84 (185) 67 (147) – 55 (121) –

    MDF-SB1304 140 (309) 111(245) 89 (195) 77 (170) – –

    Cat. No.500 rpmkg (lb)

    1000 rpmkg (lb)

    2000 rpmkg (lb)

    3000 rpmkg (lb)

    3500 rpmkg (lb)

    5000 rpmkg (lb)

    MDF-SB1003 – 27 (59) 20 (44) – 16 (35) 13 (29)

    MDF-SB1153 52 (114) 39 (86) 29 (64) – 22 (48) –

    MDF-SB1304 49 (107) 36 (80) 27 (59) 22 (49) – –

    Cat. No.500 rpmkg (lb)

    1000 rpmkg (lb)

    2000 rpmkg (lb)

    3000 rpmkg (lb)

    3500 rpmkg (lb)

    5000 rpmkg (lb)

    MDF-SB1003 – 36 (80) 27 (59) – 21 (47) 18 (40)

    MDF-SB1153 69 (152) 51(112) 38 (87) – 30 (66) –

    MDF-SB1304 69 (152) 51 (112) 38 (83) 31 (69) – –

    Axial Load Force

    Radial Load Force is applied at center of shaft extension.

  • 14 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Connector DataThe following tables and illustrations provide connector pinouts for the IDM units. Refer to IDM Unit Connectors and Indicators on page 6 for connector locations.

    Hybrid Connector Pinout

    Hybrid Output Connector Hybrid Input Connector

    Pin Signal Name Pin Signal Name

    A DC + A DC +

    B DC - B DC -

    C 42V + C 42V +

    D 42V COM D 42V COM

    E Protective Earth (PE) Ground E Protective Earth (PE) Ground

    1

    Reserved

    1 Reserved

    2 2 Brake 24V +

    3 3 Brake 24V COM

    4 Safety Enable 1+ 4 Safety Enable 1+

    5 Safety Enable - 5 Safety Enable -

    6 Safety Enable 2+ 6 Safety Enable 2+

    7 IDM CAN HI 7 IDM CAN HI

    8 IDM CAN LO 8 IDM CAN LO

    9 IDM SYSOKOUT 9 IDM SYSOKIN

    10 IDM SYSOKRTN 10 IDM SYSOKRTN

    D

    5

    4 2

    6 3 1

    CB

    AE

    978

    10

    Female Connector

    A

    1

    2 4

    3 6 5

    BC

    DE

    78

    910

    Male Connector

  • Kinetix 6000M Integrated Drive-Motor 15

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Network Connector Pinout

    Digital Input Connectors24V digital I/O signals from machine-based sensors interface to the IDM unit through three I/O connectors. Refer to IDM Unit Connectors and Indicators on page 6 for connector locations.

    Allen-Bradley® Bulletin 889D and 879D micro-style patchcords, splitters, and V-cables are compatible with the M12 digital I/O connectors on the IDM unit. Refer to Cables and Accessory Kits on page 19 for a list of Kinetix 6000M system cable resources.

    Network Output Connector Network Input Connector

    Pin Signal Name Female Connector Pin Signal Name Male Connector

    1 TX+ 1 RX+

    2 RTN RX+ 2 RTN TX-

    3 RTN RX- 3 RTN TX+

    4 TX- 4 RX-

    5 REF 5 REF

    ID Digital Inputs Pin Signal Name (1)

    (1) Detailed information about the digital inputs is available in the Kinetix 6000M Integrated Drive-Motor System User Manual, publication 2094-UM003.

    Connector Pinout

    1 Overtravel - and Registration 2

    1 I/O 24V +

    2 Overtravel -

    3 I/O 24V COM

    4 Registration 2

    5 Shield/Chassis Ground

    2 Overtravel + and Registration 1

    1 I/O 24V +

    2 Overtravel +

    3 I/O 24V COM

    4 Registration 1

    5 Shield/Chassis Ground

    3 Home

    1 I/O 24V +

    2 Reserved

    3 I/O 24V COM

    4 Home

    5 Shield/Chassis Ground

    1

    4

    2

    3 51

    2

    3

    4

    5

    1

    4

    2

    3 5

    Female Connector

  • 16 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Node Address SwitchesA unique network address for each IDM unit is set on the S1 and S10 rotary address switches. Valid IDM addresses are 01…99. The least significant digit (0…9) is set on switch S1, and switch S10 sets the most significant digit (10…90). Apply 0.6 N•m (5 lb•in) of torque to the switch cover to environmentally seal the opening.

    Refer to IDM Unit Connectors and Indicators on page 6 for connector location.

    Network and Drive Status IndicatorsTwo multi-color indicators provide IDM network (N) and drive (D) status. Refer to IDM Unit Connectors and Indicators on page 6 for status indicator locations.

    Status Display Network (N) Drive (D)

    Off No communication No power

    Alternating green/red – Self test

    Flashing green (1)

    (1) Flashing rate is once per second. The fast flashing rate is twice per second, and the slow flashing rate is once every two seconds. A flash is defined as one complete on/off cycle.

    Establishing communication Standby (2)

    (2) Drive status is Standby while waiting for the network communication to be established and transition to a Normal operation state.

    Fast flashing green (1) Firmware update in process –

    Slow flashing green (1) Firmware update in process (on a different IDM unit) –

    Green Communication ready Normal operation

    Flashing red (1) – Recoverable fault (3)

    (3) A reset or cycling the power can clear a recoverable fault (depending on the state of the IDM unit).

    Red Duplicate address Non-recoverable fault (4)

    (4) A non-recoverable fault requires power cycling to clear the fault and/or a hardware configuration modification performed while power is removed.

  • Kinetix 6000M Integrated Drive-Motor 17

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Remove and Replace Shaft Keys and Shaft SealsIDM units are available with or without a slot for a shaft key, but a shaft key is recommended. The shaft seal provides environmental sealing for the integrated drive-motor. IDM units are shipped with a PTFE (polytetrafluoroethylene) shaft seal installed.

    Remove and Replace Shaft KeysThe IDM unit must be dismounted from a machine to remove or replace the shaft key, and this procedure assumes that task has already been completed.

    Shaft keys for IDM units are constructed of stainless steel - 300 series. The design tolerances create an interference fit (slightly larger than the opening) that is a secure and rigid fit for the mating connection.

    Perform one of these actions to remove a shaft key:

    • Lift the key by grasping it with a pliers or similar tool. • Lever the key with a screwdriver inserted between the key and the slot.

    Follow these steps to replace a shaft key.

    1. Verify the replacement key matches the keyway in the shaft and the mating mechanical connection (for example, a coupling or pulley) before proceeding.

    2. Align the front of the key with the front of the shaft.

    This prevents the radial end-of-cut at the body of the IDM unit from interfering with the correct seating of the key.

    3. Support the underside of the shaft diameter with a fixture and use a controlled press device to apply a constant force across the top surface, to press the key into the shaft.

    ATTENTION: Damage can occur to the bearings and the feedback device if sharp impact is applied to the shaft during the installation of couplings and pulleys or when removing the shaft key. Damage to the feedback device can also result by applying leverage to the faceplate to remove devices mounted on the shaft. Do not strike the shaft, key, couplings, or pulleys with tools during installation or removal. Use a wheel puller to apply pressure from the user-end of the shaft to remove any friction fit or stuck device from the shaft.

    Radial Cut atEnd of Keyway

    Support for Shaft and IDM Unit

    Key Alignment

  • 18 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Remove and Replace Shaft SealsShaft seals must be lubricated by using a food-grade polyurea base grease. Shaft seals are typically replaced at 12-month intervals. Lubricant is supplied in the kit.

    Refer to Shaft Seal Kits on page 19 for shaft seal catalog numbers.

    Remove the Shaft Seal

    The shaft seal can be safely removed by grasping an edge of the shaft seal with a needle-nose pliers or similar tool. Lift and slightly rotate the seal while pulling it parallel to the shaft and away from the body of the IDM unit.

    Replace the Shaft Seal

    No tools are required to install the replacement shaft seal.

    1. Apply the lubricant (provided with the kit) to the inner ring of the shaft seal and the IDM wear sleeve.

    2. Center the seal on the shaft with the seal oriented with the sealing lip positioned and slanting outward, and slide the seal along the shaft toward the mounting surface of the IDM unit.

    3. Press the shaft seal into the seal recess by applying pressure with your fingertips in a circular fashion that slowly seats the shaft seal.

    4. Verify the outer and inner circumference of the shaft seal is fully seated into position.

    ATTENTION: Damage to the shaft surface where the seal makes contact can cause excessive wear and early failure of the shaft seal. Use care to prevent scratching or damage to the mounting surface or to the IDM shaft.

    TIP Remove the shaft key, if the IDM unit is so equipped, before removing or replacing the shaft seal. Refer to Remove and Replace Shaft Keys on page 17.

    IMPORTANT Do not bottom out the shaft seal. Proper seating of the shaft seal to a specific depth is critical to prolonging the life of your motor.

    Insert the shaft seal so the outer diameter of the seal is 1.0 mm (0.04 in.) beneath the front surface of the motor.

    TIP You can verify the proper shaft-seal seating by running your fingertip around the seal-to-IDM joint to feel for irregularities in the shaft seal or an uneven alignment where the shaft seal contacts the IDM mounting surface.

  • Kinetix 6000M Integrated Drive-Motor 19

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Cables and Accessory KitsFactory manufactured cables are available in standard cable lengths. They provide the required shielding and signal termination.

    For more cable information, contact your nearest Rockwell Automation sales office.

    Shaft Seal Kits

    Shaft seals require a PTFE lubricant to reduce wear. The lubricant is provided in the kit.

    Resource Description

    Kinetix Motion Accessories Specifications Technical Data, publication GMC-TD004

    Provides cable catalog numbers and descriptions specifically for Kinetix 6000M IDM systems.

    Connection Systems Quick Selection Guide,publication CNSYS-BR001

    Provides catalog numbers and descriptions for the most popular Allen-Bradley patchcord specifications.

    On-Machine™ Connectivity Catalog, publication M117-CA001 Provides complete information for Allen-Bradley patchcord specifications.

    IDM Unit Cat. No. Shaft Seal Cat. No.

    MDF-SB1003 MPF-SST-A3B3

    MDF-SB1153 MPF-SST-A4B4

    MDF-SB1304 MPF-SST-A45B45

  • 20 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Positive Air-pressure Accessory KitA positive air-pressure kit (catalog number MPS-AIR-PURGE) is available for field installation.

    The kit provides a quick-release female air fitting. Positive air pressure applied to the IDM unit creates an additional level of protection against the ingress of foreign substances and moisture.

    Positive Air-pressure Kit Guidelines

    You must supply these items, to connect to the sealing plug:

    • Plastic air tubing must be 4 mm (5/32 in.) OD Teflon FEP tubing. • Air supplied to an IDM unit must not exceed 0.1 bar (1.45 psi).

    Positive Air-pressure Kit Installation

    1. Remove the 5 mm (0.20 in.) sealing plug with a Phillips screwdriver.

    2. Inspect the air fitting and the opening to verify the surface area is undamaged and the contact area is clean.

    3. Install the air tubing by using a 2.5 mm hex bit and torque the air fitting to 1.1…1.2 N•m (10…12 lb•in).

    4. Visually inspect the circumference of the connection for proper seating.

    ATTENTION: Air supplied to the IDM unit must be clean, dry, and of instrument quality. Maximum air pressure is 0.1 bar (1.45 psi). Excessive air pressure or improper filtering of air can result in damage to the IDM unit.

    IMPORTANT Be careful while rotating the hybrid connectors when a sealing air fitting is installed. The minimal clearance between the air fitting and the connectors can result in a pinch point.

    Air Fitting

  • Kinetix 6000M Integrated Drive-Motor 21

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Specifications

    Additional specifications for interconnect cables and accessories are available in the Kinetix Motion Control Accessories Technical Data, publication GMC-TD004.

    Attribute Value

    Mounting clearance (1)

    (1) Mounting clearance is the physical separation in any direction between the IDM unit and other components that produce heat.

    100 mm (3.9 in.)

    Temperature, operating 0…40 °C (32…104 °F)

    Temperature, storage -30…70 °C (-2 …158 °F)

    Relative humidity 5…95% noncondensing

    Atmosphere Noncorrosive

    Paint USDA-compliant food grade

    IP rating (2) (3)

    (2) The following are the IPx6 water spray test conditions. • General conditions are three minutes of operation, at all angles from a distance of 2.5…3.0 m (98…118 in.). • Spray conditions are 100 liters per minute (26.4 gpm) through a 12.5 mm (0.5 in.) nozzle, with ~1 bar (14.5 psi) at the nozzle. • The spray is water, at room temperature. Chemical or cleaning solutions are excluded.

    (3) Ingress rating of IP66 is similar to a NEMA 35 (dust tight, drip tight).

    Bulletin MDF housings are rated IP66 (dust tight, powerful water jets) (4) with a shaft seal installed (5)

    (4) The integrated drive-motors are ingress protection rated (IP rating) as a measure of their environmental protection. The IP rating excludes any reduction in the rating resulting from cables or their plugs.

    (5) Refer to Shaft Seal Kits on page 19 for installation instructions.

    Connector, install torque/rotation • Digital I/O - M12 • Hybrid - M23 • Network - M12 • Sealing air fitting

    0.8…1.2 N•m (7…12 lb•in) 45° rotation, self-locking 0.8…1.2 N•m (7…12 lb•in) 1.1…1.2 N•m (10…12 lb•in)

    Cover screw, sealing torque • Digital I/O (1, 2, 3) • Node address (S1, S10)

    0.6 N•m (5 lb•in) 0.6 N•m (5 lb•in)

  • 22 Kinetix 6000M Integrated Drive-Motor

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Motor Overload Protection

    This servo drive uses solid-state motor overload protection that operates in accordance with UL 508C. Motor overload protection is provided by algorithms (thermal memory) that predict actual motor temperature based on operating conditions as long as control power is continuously applied. However, when control power is removed, thermal memory is not retained.

    In addition to thermal memory protection, this drive provides an input for an external temperature sensor/thermistor device, embedded in the motor, to support the UL requirement for motor overload protection.

    Some motors supported by this drive do not contain temperature sensors/thermistors; therefore, motor overload protection against excessive consecutive motor overloads with power cycling is not supported.

    This servo drive meets the following UL 508C requirements for solid-state overload protection.

    Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring between your motor and drive.

    Motor Overload Protection Trip Point Value

    Ultimately 100% overload

    Within 8 minutes 200% overload

    Within 20 seconds 600% overload

    ATTENTION: To avoid damage to your motor due to overheating caused by excessive, successive motor overload trips, follow the wiring diagram provided in the user manual for your motor and drive combination.

  • Kinetix 6000M Integrated Drive-Motor 23

    Rockwell Automation Publication MDF-IN001C-EN-P - January 2015

    Additional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.

    You can view or download publications at http://www.rockwellautomation.com/literature. To order copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

    Resource Description

    Kinetix IPIM to IDM Hybrid Cable Installation Instructions, publication 2090-IN031

    Information on the installation of components and accessories compatible with Kinetix 6000M integrated drive-motor systems.

    Kinetix 6000 Multi-axis Servo Drive User Manual, publication 2094-UM001

    Kinetix 6200 and Kinetix 6500 Multi-axis Servo Drive User Manual, publication 2094-UM002

    Kinetix IPIM to IDM Hybrid Cable Installation Instructions, publication 2090-IN031

    Kinetix Hybrid Cable Installation Instructions, publication 2090-IN032

    Kinetix Network Cable Installation Instructions, publication 2090-IN034

    Kinetix Hybrid Terminator Installation Instructions, publication 2090-IN035

    Kinetix Network Terminator Installation Instructions, publication 2090-IN036

    Kinetix Brake Override Cable Installation Instructions, publication 2090-IN037

    Kinetix 6000M Bulkhead Cable Adapter Kit Installation Instructions, publication 2090-IN039

    System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001

    How to minimize and control system-level electrical noise.

  • Publication MDF-IN001C-EN-P - January 2015 PN-280136Supersedes Publication MDF-IN001B-EN-P - August 2013 Copyright © 2015 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

    Rockwell Automation SupportRockwell Automation provides technical information on the Web to assist you in using its products.At http://www.rockwellautomation.com/support you can find technical and application notes, sample code, and links to software service packs. You can also visit our Support Center at https://rockwellautomation.custhelp.com/ for software updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates.

    In addition, we offer multiple support programs for installation, configuration, and troubleshooting. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/services/online-phone.

    Installation AssistanceIf you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.

    New Product Satisfaction ReturnRockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

    Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.

    United States or Canada 1.440.646.3434

    Outside United States or Canada

    Use the Worldwide Locator at http://www.rockwellautomation.com/rockwellautomation/support/overview.page, or contact your local Rockwell Automation representative.

    United StatesContact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process.

    Outside United States Please contact your local Rockwell Automation representative for the return procedure.

    Allen-Bradley, CompactLogix, ControlLogix, Kinetix, On-Machine, Rockwell Software, Rockwell Automation, and SoftLogix are trademarks of Rockwell Automation, Inc.

    Trademarks not belonging to Rockwell Automation are property of their respective companies.

    Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400

    Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.

    Kinetix 6000M Integrated Drive-Motor Installation InstructionsImportant User InformationAbout the Kinetix 6000M Integrated Drive-MotorCatalog Number ExplanationKinetix 6000M Integrated Drive-Motor System Cable DiagramIDM Unit Connectors and IndicatorsBefore You BeginRemoving the Shaft CapInstallation and Maintenance Guidelines

    Installing the Integrated Drive-Motor Aligning the IDM Unit Cable ShieldingMount and Connect the IDM Unit

    Product Dimensions Load Force RatingsConnector DataDigital Input ConnectorsNode Address Switches

    Network and Drive Status Indicators Remove and Replace Shaft Keys and Shaft SealsRemove and Replace Shaft KeysRemove and Replace Shaft Seals

    Cables and Accessory KitsShaft Seal KitsPositive Air-pressure Accessory Kit

    SpecificationsMotor Overload ProtectionAdditional Resources

    Back Cover

    Introduction_Category Types

    This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

    Publication Type and Print Category

    Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option

    ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal

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    Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.

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    Print Spec Sheet

    JIT Printing SpecificationsRA-QR005J-EN-P - 6/14/2013

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